Frymaster 2836 Series Service And Parts Manual
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Frymaster 2836 Series Service And Parts Manual

Frymaster l.l.c. fryer user manual
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Download this manual See also: Operation & Installation Manual
This manual is for fryers starting with series AD manufactured starting Fall
2006. This manual makes no references to previous models with rounded
elements and float switches. For parts associated with those fryers, refer to 2836
Series Service and Parts Manual part number 819-6049.
www.frymaster.com
Frymaster Dean, a member of the Commercial Food Equipment Service Association,
recommends using CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633
Email:
service@frymaster.com
MAY 2009
*8196114*

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Summary of Contents for Frymaster 2836 Series

  • Page 1 This manual is for fryers starting with series AD manufactured starting Fall 2006. This manual makes no references to previous models with rounded elements and float switches. For parts associated with those fryers, refer to 2836 Series Service and Parts Manual part number 819-6049.
  • Page 2 IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID.
  • Page 3 Prior to movement, testing, maintenance and any repair on your Frymaster fryer, disconnect all electrical power from the fryer. The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil.

  • Page 4: Table Of Contents

    2836 Series Electric Fryers Service & Parts Manual TABLE OF CONTENTS SERVICE PROCEDURES General Replace Computer/Controller Replace Interface Board Replace Transformer Replace Temperature Probe Replace Heating Element Replace High-Limit Replace Frypot Replace Contactor (Latching or Heating) 1.10 Built-in Filter System Service Procedures 1.11 Basket Lift Service Procedures...
  • Page 5 2836 Series Electric Fryers Service & Parts Manual TABLE OF CONTENTS (CONT.) PARTS LIST Accessories Basket Lift Assembly (Modular) and Related Components Cabinetry and Related Components 2.3.1.1 F228 Cabinetry 2.3.1.2 F128/136 Cabinetry 2.3.1.3 F128/236 Cabinetry 2.3.2 Door Components 2.3.3 Dump Station Components...

  • Page 6: Chapter 1: Service Procedures

    2836 SERIES ELECTRIC FRYERS CHAPTER 1: SERVICE PROCEDURES FINDING YOUR WAY AROUND THE 2836 SERIES FRYER Left Right Contactor Contactor Filter Left Drain Under Fryer Right Drain Control Handle Filtration Handle Handles Transformers Interface Board Fuse Wire Harness Component Controller...

  • Page 7: General

    1.1 General Before performing any maintenance on your Frymaster Dean 2836 Series Electric fryer, you must disconnect the electrical power supply. When electrical wires are disconnected, it is recommended that they be marked in such a way as to facilitate reassembly.

  • Page 8: Replace Transformer

    2. Drain the cooking oil from the frypot. 3. Remove the fryer from the exhaust hood to gain access to the rear of the fryer. 4. If unit is equipped with modular basket lift, remove basket lift assembly and set aside.

  • Page 9: Replace Heating Element

    9. Remove the probe bracket and the securing components from the probe bulb and element. Thread the probe wire through the hole in the tilt plate assembly and remove the probe. 10. Thread the new probe wire through the hole in tilt plate. Place the new temperature probe assembly onto the element and secure with the bracket and screws removed earlier.
  • Page 10 7. Install the replacement element in the frypot and secure with the mounting hardware. 8. Reinstall the temperature probe and probe-bracket components onto the replacement element. 9. Route the element leads (terminals) to the rear of the fryer 10. Secure element wiring with wire-ties.

  • Page 11: Replace High-Limit

    3. Perform Procedure 1.7, Replace High-Limit, Steps 1-4. 4. Disconnect the element wire harnesses. 5. If the fryer has a built-in filtration system, remove all the plumbing from the frypot, including oil-return and drain plumbing. Using a pin-pusher, remove two high-limit wires (arrows) from connector.

  • Page 12: Replace Contactor (Latching Or Heating)

    11. Remove the securing screws from the tilt plate. Lift the tilt plate/heating element assembly from the old frypot and install on the new frypot. 12. Follow the preceding steps in reverse to install the new frypot into the fryer. 13. NOTE: Apply Loc-Tite Sealant PST 567 to all pipefittings prior to installation.
  • Page 13 If the pump motor overheats, a circuit breaker will trip and the motor will not start until the breaker is reset. If the pump motor does not start, press the white reset button located under the component box, inside the cabinet. If the pump starts after resetting the breaker, then something is causing the motor to overheat.

  • Page 14: Basket Lift Service Procedures

    1.11 Basket Lift Service Procedures 2836 Series Electric fryers may optionally be equipped with automatic basket lifts to ensure uniform cooking times. Electric fryers can be equipped with "modular" or "bell-crank" basket lifts. A modular basket lift (illustrated) consists...

  • Page 15: Simplified Schematic

    Simplified Schematic 1 or 4 Basket Lift Relay To computer/controller via interface board When the product button is pushed on the computer/controller, current flows through a coil in the basket lift relay, causing the lower circuit to be activated. The basket lift lowers, closing the normally open upper-microswitch.
  • Page 16 BINDING/JAMMING PROBLEMS Noisy, jerky or erratic movement of the lifts is usually due to lack of lubrication of the rods and their bushings. Apply a light coat of Lubriplate or similar lightweight white grease to the rod and bushings to correct the problem. With the modular basket lift, another possible cause of binding is improper positioning of the motor, which prevents the gear from correctly engaging the teeth in the rod.

  • Page 17: Electric Interface Board Diagnostic Chart

    1.12 Electric Interface Board Diagnostic Chart The following diagram and charts provide ten quick system checks that can be performed using only a multimeter. Meter Setting 12 VAC Power 24 VAC Power *Probe Resistance Hi-Limit Continuity Latch Contactor Coil Heat Contactor Coil *Disconnect 15-Pin harness from the computer/controller before testing the probe circuit.

  • Page 18: Probe Resistance Chart

    1.13 Probe Resistance Chart Use the chart below when testing temperature probes and probe circuits for proper operation. Probe Resistance Chart OHMS OHMS 1059 1204 1070 1216 1080 1226 1091 1237 1101 1247 1112 1258 1122 1268 1133 1278 1143 1289 1154 1299...

  • Page 19: Wiring Diagrams, Main 208/240V

    1.14.1 Wiring Diagrams, Main – 208/240V 1-14...

  • Page 20: Wiring Diagrams, Main 480V (120V Controls)

    1.14.2 Wiring Diagrams, Main 480V (120 V Controls) 1-15...

  • Page 21: Wiring Diagrams, Main Fp28Dv/36 480V (120V Controls)

    1.14.3 Wiring Diagrams, Main FP28DV/36 480V (120 V Controls) 1-16...

  • Page 22: Wiring Diagrams, Modular Basket Lifts

    1.15 Wiring Diagrams, Modular Basket Lifts 1-17...

  • Page 23: Wiring Diagrams, 208/240V Systems With Built-In Filtration

    1.16.1 Wiring Diagrams: 208/240V Systems With Built-in Filtration 1-18...

  • Page 24: Wiring Diagrams, 480V Systems With Built-In Filtration

    1.16.2 Wiring Diagrams: 480V Systems With Built-in Filtration 1-19...

  • Page 25: Chapter 2: Parts List

    2836 SERIES ELECTRIC FRYERS CHAPTER 2: PARTS LIST 2.1 Accessories Item Part Number 803-0306 Fry Basket, Twin Basket 826-1118 Caster, 5"- With Brake (Mounting Hardware Included) 826-1117 Caster, 5"- W/O Brake (Mounting Hardware Included) 803-0209 Brush, Frypot 803-0348 Rack, FP36 Basket Support...

  • Page 26: Basket Lift Assembly (Modular) And Related Components

    2.2 Basket Lift Assembly (Modular) and Related Components Item Part Number 106-3775 Basket Lift, Modular Assembly 100-120V with Relay 807-0158 Connector, 6-Pin 200-6455 Mount, Modular Basket Lift 806-5964SP Motor Assembly, Modular 120V Basket Lift 806-8530SP Resistor Assembly, 120V 106-2770SP Resistor Assembly, 200/208/220V 106-2771 Resistor Assembly, 230/240/250V 807-2661...
  • Page 27 2.2 Basket Lift Assembly (Modular) and Related Components (cont.) 809-0247 Nut, 8-32 Hex ZP KEPS 826-1359 Screw, 4-40 x ¾” Pn Sl Hd Zp (Pkg. of 25) 826-1371 Screw, Drill #8 x ½” Hx Hd Zp (Pkg. of 25) 826-1374 Screw, #10 - ½”...
  • Page 28 2.2 Basket Lift Assembly (Modular) and Related Components (cont.) Item Part Number 106-4312 Roller Assembly FV (Use 106-5958 for DV) 210-8091 Bracket FV (use 230-0083 for Bracket FP28DV) 809-0508 Bolt, ¼” - 20 x 1-¼" Hex Head S/S 809-0190 Washer, Flat- ¼" S/S 810-0374 Spacer, Tubular Basket Lift Roller 810-0194...

  • Page 29: Cabinetry And Related Components

    2.3 Cabinetry and Related Components 2.3.1.1 FP228 Cabinet and Related Components 27 28...
  • Page 30 2.3.1.1 FP228 Cabinet and Related Components (cont.) Item Part Number 106-3589 Cabinet Assembly, FP228 106-3751 Tilt Housing Assembly, FP228 200-6300 Upper Back 106-3668 Top Cap Assembly, FP228 200-6301 Lower Back 212-8234 Cabinet Side, Right 202-6335 Gusset, Right 200-6108 Cabinet Support, Front 201-6365 Gusset, Left 211-8234...
  • Page 31 2.3.1.2 FP128/136 Cabinet and Related Components 10 28 29...
  • Page 32 2.3.1.2 FP128/136 Cabinet and Related Components (cont.) Item Part Number 106-3625 Cabinet Assembly FP128/136 106-3750 Tilt Housing Assembly, FP128/136 200-6298 Upper Back Cabinet 200-6299 Lower Back Cabinet 106-3704 Top Cap Assembly, FP128/136 212-8234 Cabinet Side, Right 200-6982 Lower Cabinet Reinforcement 200-6257 Cabinet Support, Front 200-6109...
  • Page 33 2.3.1.3 FP128/236 Cabinet and Related Components DV units have an additional item #5 here.
  • Page 34 2.1.1.3 FP128/236 Cabinet and Related Components (cont.) Item Part Number 106-3792 Cabinet Assembly FP128/236 106-3811 Topcap Assembly, FP128/236S 106-3815 Tilt Housing Assembly, FP128/236S 200-6528 Back, FP128/236S Upper Cabinet 200-6529 Back, FP128/236S Lower Cabinet 200-6008 Divider, Cabinet 200-6011 Bracket, Rear Support 200-6090 Post, Vertical Cabinet 200-6094...

  • Page 35: Door Components

    2.3.2 Door Components Item Part Number 106-3677 Door Assembly, FP28 Left Door 106-3676 Door Assembly, FP28 Right Door 106-3731 Door Assembly, FP36 106-4067SP Pin Assembly, Door Slotted W/Keeper Liner, Cabinet Door 200-6176 823-4774 809-0266 Screw, #10-1/2 Phil TR HD ZP 826-1343 Spring, JCF Door Hinge Lock (Pkg.

  • Page 36: Dump Station Components

    2.3.3 Dump Station Components Item Part Number 813-0396 Drain, Sink 1½” NPS (includes gasket PN 816-0129) 813-0883 Barb Fitting 1-inch Hose X 1½-inch NPSM 823-4620 Holder W/A, Dump Station Pan 812-1699 Hose, 1” ID x 1.405 OD x 16.50” Description 2-12...

  • Page 37: Computer And Related Components

    2.4 Computer and Related Components Item Part Number Computers 106-3840 Computer, Standard CM3.5 826-2389 Computer, FP228 826-2388 FP28 Full Vat 106-7177 FP28 Dual Vat 826-2387 FP36 Full Vat 106-3647 Frame Assembly, FP128S Control Panel 106-3587 Frame Assembly, FP228S Control Panel 106-3648 Frame Assembly, FP136 Control Panel 106-3794...

  • Page 38: Contactor And Power Cord Box Assembly

    2.5 Contactor and Power Cord Box Assembly 2-14...
  • Page 39 2.5 Contactor and Power Cord Box Assembly (cont.) Item Part Number 106-4530 Box, Assembly, FP28/36S 208/240V LT Contactor 106-4531 Box, Assembly, FP28/36S 208/240V RT Contactor (Shown in diagram) 106-4527 Box Assembly, FP28/36S 480V LT Contactor FV 106-4528 Box Assembly, FP28/36S 480V RT Contactor 807-0159 Connector 12-pin Female 812-1685...

  • Page 40: Terminal Block Mount Assembly

    Contactor and Power Cord Box Assembly (cont.) 802-2246 Label, Caution 802-0742 Label, (Inside Cabinet) Ground 802-2239 Label, Terminal Block (N & L1) 802-1991 Label, Terminal Block (L1, L2, L3) 802-1989 Label, Reduce Elec. Risk Warning WIR0607 Wire Assembly, FP28/36S Contactor Box Fuse (Used on 208/240V) WIR0598 Wire Assembly, FP28/36S Contactor Box (Used on 480V) WIR0690...

  • Page 41: Component Box Assembly

    2.7 Component Box Assembly Item Part Number 106-3860 Box Assembly, FP228 208/240V Component 106-3588 Box Assembly, FP228 480 V Component 106-3859 Box Assembly, FP28/36S 208/240V LT Component 106-3858 Box Assembly, FP28/36S 208/240V RT Component 106-3857 Box Assembly, FP128/236S 208/240V MDL Component 106-3691 Box Assembly, FP28/36S 480V LT Component 106-3692...
  • Page 42 2.7 Component Box Assembly (cont.) 809-0250 Nut, 6-32 Hex ZP KEPS 826-1371 Screw, Drill #8 X ½” Hex HD ZP (Pkg. of 25) 809-0656 Screw, 4-40 x 3/8” Rd HD SL NP 809-0963 Standoff, 6-32, ¼” X 2.00” NP 810-1164 Block, 1 Plc Screwless Terminal 816-0217 Paper, Insulating Terminal Block CE...

  • Page 43: Filter Pan And Related Components

    2.8 Filter Pan and Related Components - Built-in Filtration Item Part Number 106-4290 Complete Filter Pan Assembly FPC228 106-4291 Complete Filter Pan Assembly FPC128/136-236 106-4289 Pan Assembly, Filter 810-0487 Quick Disconnect, ½” Male Used on FP28/36 Only 823-4829 Ring, Hold Down 823-4622 Tray, Filter Pan Crumb 200-7196...

  • Page 44: Frypot And Related Components

    2.9 Frypot and Related Components 2.9.1.1 Frypot and Drain Valve Components Item Part Number 106-5916 Frypot Assembly, FP14 (FP28DV) 55lbs 106-4198 Frypot Assembly, FP28 110 lbs 106-4203 Frypot Assembly, FP36S 160 lbs 823-4815 Frypot W/A, Wal-mart FP28FV110# 823-4816 Frypot W/A, Wal-mart FP36FV 160# 823-5597 Frypot W/A, Wal-mart FP14 (FP28DV) 55# 813-0165...

  • Page 45: Drain Components

    2.9.1.2 Drain Components Item Part Number 823-4846 3” Drain Dump 106-4310 3” Drain Tube Assembly, Right Side FPC128/136 (Includes item #7) 823-4672 3” Drain Tube, Left Side 816-0625 3” Connecting Sleeve 809-0969 3” Clamp KIT6214 Round Drain Boot Kit (includes 2 clamps and 1 boot) 106-4311 3”...

  • Page 46: Elements And Related Components

    2.10 Elements and Related Components 2-22...
  • Page 47 (Use 220-1252 for FP28DV) NOTE: references to previous models with rounded elements and float switches. with that fryer refer to 2836 Service and Parts Manual part number 819-6049. (Use 230-0917 for FP28DV) (Use 230-0714 for FP28DV) (Use 823-5602 for FP28DV)

  • Page 48: Oil Disposal Wand

    2.11 Oil Disposal Wand Item Part Number 106-4395SP Oil Discard Wand Assembly 810-0490 Quick Disconnect, ½-inch female 810-1471 Hose 810-1091 Wand 826-2052 Oil Return Plumbing Kit FP228 826-2053 Oil Return Plumbing Kit FP128/136 826-2054 Oil Return Plumbing Kit FP128/236 810-0680 T-Handle 809-0417 Flange Nut - to mount rod and handle...

  • Page 49: Oil Return Assembly

    2.12 Oil Return Assembly 2-25...
  • Page 50 2.12 Return Assembly (cont.) Item Part Number 106-3758 FP228 Oil Return Assembly 106-3759 FPC128/136 Oil Return Assembly 106-3808 FPC128/236 Oil Return Assembly 106-5944 FPC128DV/236 Oil Return Assembly 106-3925 Bracket, FP28/36 ½" Valve Microswitch 200-6799 Cover, Safety Switch 200-8133 Handle, ½" Valve 200-8285 Plate, FP28/36 Oil Discard Support 807-2103...

  • Page 51: Filter Pump Assembly

    2.13 Filter Pump Assembly Item Part Number 826-1756 Motor, Kit 208V 50/60Hz 826-1270 Motor, Kit 230V 50/60Hz 826-1712 Motor, Kit 115 V 60 Hz 809-0194 Washer, Flat 5/16” 809-0514 Cap Screw, 5/16” – 18 HX HD 826-1264 Pump and Gasket Kit, Viking 4 GPM 2-Piece 816-0093 Gasket, Pump/Motor 810-0490...

  • Page 52: Wiring Harnesses And Cables

    2.14 Wiring Harnesses and Cables Item Part Number Basket Lift Harnesses 106-3776 Harness Assembly FP28/36S Modular Basket Lift with Relay 106-4180 Harness, FP28/36 480V Controller Box to Basket Lift 106-4181 Harness, FP28/36 480V Basket Lift Conduit 106-4193 Harness, FPC28/36 208/240V Basket Lift Conduit 106-4192 Harness, FP28/36 208/240V Controller Box to Basket Lift Component Box Harnesses...
  • Page 53 THIS PAGE INTENTIONALLY LEFT BLANK...
  • Page 54 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 FAX (Tech Support) 1-318-219-7135 *8196114* SERVICE HOTLINE PRINTED IN THE UNITED STATES 1-800-551-8633 MAY 09...

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