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Table of Contents
Troubleshooting
Related Manuals for Frymaster TB14 Series
Summary of Contents for Frymaster TB14 Series
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Page 1: Parts List
TB14 Series With Built-In Filtration PARTS LIST INCLUDED Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. Price: $10.00 *8195941* 24-Hour Service Hotline 1-800-551-8633 819-5941 OCTOBER 2002... - Page 2 Please read all sections of this manual and retain for future reference. This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster/Dean Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty.
- Page 3 If a flexible gas line is used, an additional restraining cable must be connected at all The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a prominent location.
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Page 4: Table Of Contents
TB14 Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS INTRODUCTION After Purchase Ordering Parts Service Information Computer Information Safety Information Service Personnel IMPORTANT INFORMATION Product Description Principles of Operation Rating Plate Pre-Installation Air Supply and Ventilation Equipment Installed at High Altitudes... - Page 5 TB14 Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS (CONT.) BUILT-IN FILTRATION General Filtration Preparation Daily Filtration Operation Operating the Filter COMPUTER OPERATION Operating Fryers with Computer Magic III.5 Computers Programming the Computer Magic III.5 Computer PREVENTATIVE MAINTENANCE...
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Page 6: Introduction
TB14 SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1.1 After Purchase In order to improve service, have the following chart filled in by the Frymaster Authorized Service Technician who installed this equipment. Authorized Service Technician/FASC Address Telephone/Fax Model Number Serial Number Gas Type 1.2 Ordering Parts... -
Page 7: Chapter 1: Introduction
Qualified/authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions, or have had previous experience with the operation of equipment covered in this manual. TB14 SERIES GAS FRYERS CHAPTER 1: INTRODUCTION CAUTION... - Page 8 Frymaster equipment. A list of Frymaster Factory Authorized Service Centers (FASCs) was included with the fryer when shipped from the factory.
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Page 9: Important Information
TB14 SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2.1 Product Description Frymaster TB14 Series gas fryers are energy-efficient, tube-style, gas-fired units, design-certified by the International Approval Services (AGA/CGA), National Sanitation Foundation (NSF), and manufactured to their basic performance and application specifications. -
Page 10: Chapter 2: Important Information
CHAPTER 2: IMPORTANT INFORMATION 2.4 Pre-Installation (cont.) Frymaster TB14 Series gas fryers require 120VAC 60 cycle or 230VAC single-phase 50- hertz (International/CE) electrical service and are equipped with a 16-3 SJT grounded flexible power cord for a direct connection to the power supply. Amperage draw for each unit depends on the accessories supplied with the unit/system. -
Page 11: Air Supply And Ventilation
D. Do not place the fryer’s flue outlet directly into the plenum of the hood, as it will affect the gas combustion of the fryer. -
Page 12: Receiving And Unpacking Equipment
NOTE: Frymaster Does Not Assume Responsibility for Damage or Loss Incurred in Transit. C. Remove all plastic skin from sides, front, and doors of the fryer(s). Failure to do this prior to initial fryer operation will make it very difficult to remove later. -
Page 13: Installation
A. Initial Installation: If the fryer is installed with legs, do not push the fryer to adjust its position. Use a pallet or lift jack to lift the fryer slightly, then place the fryer where it is to be installed. -
Page 14: Chapter 3: Installation
3.3 Installing Casters and Legs A. Install casters and/or legs near where the fryer is to be used, as neither is secure for long transit. TB14 Series gas fryers cannot be curb mounted and must be equipped with either legs or casters provided. -
Page 15: Gas Connections
FASC should be contacted immediately to rectify the problem. A. The gas supply (service) line must be the same size or greater than the fryer inlet line. This fryer is equipped with a 3/4" (22 mm) male inlet. The gas supply line must be sized to accommodate all the gas-fired equipment that may be connected to that gas supply. - Page 16 D. Regulating Gas Pressure: The fryer and shut-off valve must be disconnected from the gas supply during any pressure testing of the system.
- Page 17 G. Only qualified service personnel should make adjustments to the regulators. H. Orifices: The fryer can be configured to operate on any available gas. The correct safety control valve, appropriate gas orifices, and pilot burner are installed at the factory. While the valve can be adjusted in the field, only qualified service personnel should make any adjustments with the proper test equipment.
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Page 18: Electrical Connections
DO NOT CUT, REMOVE, OR OTHERWISE BYPASS THE GROUNDING The rating plate and wiring diagram are located inside the front door. The fryer is equipped with a 120VAC single-phase 60-hertz system (Domestic), or 230VAC single-phase 50-hertz system (International/CE). -
Page 19: Fryer Operations
Ensure the screws holding the thermostat and high-limit control sensing bulbs into the frypot are tight. Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the frypots. Banging fry baskets on the strip to dislodge shortening will distort the strip, adversely affecting its fit. -
Page 20: Chapter 4: Fryer Operations
4.1.1 Pilot Lighting Procedures, Standing Pilot Only (cont.) The inlet pipe at the lower rear of the fryer brings incoming gas to the pilot safety control valve, then to the pilot and main burners. The pilot is located high in the cabinet center, at the base of the frypot. -
Page 21: Boil-Out Procedure
1. Before switching the fryer(s) "ON", close the frypot drain valve(s). Fill the empty frypot with a mixture of cold water and boil-out solution. Follow instructions when mixing. -
Page 22: Final Preparation
NEVER set a complete block of solid shortening on top of the heating tubes. To do so will damage the heating tubes and frypot, and void the warranty. A. When using a liquid shortening (cooking oil), fill the fryer to the bottom OIL LEVEL line scribed into the back of the frypot. -
Page 23: Built-In Filtration
TB14 SERIES GAS FRYERS CHAPTER 5: BUILT-IN FILTRATION WARNING Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to on-site management operational procedures. WARNING The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtration system, particularly the aspects of oil filtration, draining and cleaning procedures. -
Page 24: Chapter 5: Built-In Filtration
CHAPTER 5: BUILT-IN FILTRATION 5.1 General Frymaster TB14 Series gas fryers come equipped with a built-in filtration system. Photos used in the procedural illustrations may differ slightly from the filter unit that came with the frying system. The following procedures apply to all TB14 Series gas fryers equipped with built-in filter systems. -
Page 25: Filtration Preparation
5.2.1 Assembling the Filter The TB14 Series filter system uses filter paper held in place by a hold-down ring to filter impurities and debris from the cooking medium. The filter pan is assembled with the following components (see illustration below): 1. - Page 26 Ensure the hold-down ring seals around the support grid. This prevents air from getting into the system. TB14 SERIES GAS FRYERS Support grid properly placed in filter pan. Ensure filter paper overlaps two inches on all sides and is evenly distributed under the hold- down ring.
- Page 27 6. Place filter pan covers (2) onto the filter pan assembly. Ensure the front cover is correctly positioned over the slip fitting. TB14 SERIES GAS FRYERS Sprinkle the proper amount of filter powder evenly over the paper. Crumb screen properly placed.
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Page 28: Daily Filtration Operation
Ensure the oil return valve is open prior to engaging the by-pass switch, and closed prior to disengaging the by-pass switch. Use the manual by-pass switch only until the microswitch can be repaired. -
Page 29: Operating The Filter
Wear all appropriate safety equipment when draining and filtering cooking oil or Allow oil/shortening to cool to 100°F (38°C) before draining into an appropriate TB14 SERIES GAS FRYERS DANGER shortening. - Page 30 NEVER attempt to drain cooking oil or shortening from the fryer with the burner lit! Doing so will result in a flash fire if the oil or shortening splashes onto the burner.
- Page 31 5.4.2 Filter Operation NEVER operate the filter unit unless cooking oil/shortening is at operating 1. Turn the fryer off. Ensure the filter pan assembly is prepared as described in Section 5.2.1– Assembling the Filter. 2. Remove fry baskets from frypot. Prior to filtering, skim any large debris from the shortening/oil.
- Page 32 (see section 5.3.1, page 5-6 for details). TB14 SERIES GAS FRYERS Pull the red handle to open the drain valve. Pull the yellow handle to open the oil return valve and activate the filter pump.
- Page 33 (push the red handle until it stops) and allow the fryer to refill (see this section, Step #4 for additional reference). TB14 SERIES GAS FRYERS Clean all sediment and suspended particles from the burner tubes and frypot as the oil begins to circulate.
- Page 34 11. Replace the frypot grid, using care not to splash hot oil. Turn the fryer on. TB14 SERIES GAS FRYERS Allow the shortening/oil to bubble for 10-15 seconds to ensure evacuation of all shortening/oil in the return lines.
- Page 35 Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the frypots. Banging fry baskets on the strip to dislodge shortening will distort the strip, adversely affecting its fit.
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Page 36: Computer Operation
Product and Coding Switches — provides access to computer and programming functions. Programming Switch — used when reprogramming the computer memory. Before turning on computer, ensure the fryer is filled with cooking oil/shortening or water. NEVER allow water to enter the Filtration System. DESCRIPTION WARNING... -
Page 37: Chapter 6: Computer Operation
A. Turn the computer on by pressing the 1. One of the following displays will appear: , indicating that the burners are operating in the melt-cycle mode. Fryer will remain in the melt-cycle mode until it reaches 180 F (82 C) or is canceled manually. - Page 38 CHAPTER 6: COMPUTER OPERATION 6.1.1 Equipment Setup and Shutdown Procedures (cont.) d. " " indicating that the fryer temperature is in the cooking range. NOTE: For best results, do not cook product until the display reads " , indicates a heating problem.
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Page 39: Programming The Computer Magic Iii.5 Computer
A. Check the cooking oil/shortening temperature at any time by pressing the Check the setpoint by pressing the B. During the idle periods, when the fryer is on but not in use, " displays on a single frypot computer. "... - Page 40 1. Before switching the fryer "ON", close the frypot drain valve. Fill empty frypot with mixture of cold water and detergent. Follow detergent instructions when mixing.
- Page 41 4. Enter (1 6 5 3) in that sequence. The right display will read temperature is automatically set for 195 F (91 C). The fryer will attain this temperature and remain there until either locations, constantly monitor the fryer for over-boil conditions. If over-boil occurs, turn off fryer immediately, allow to cool, and re-enter boil-out mode to continue the boil-out operation.
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Page 42: Preventative Maintenance
Any equipment works better and lasts longer when maintained properly and kept clean. Cooking equipment is no exception. The TB14 Series gas fryer should be kept clean during the working day and thoroughly cleaned at the end of each day. Below are recommendations for daily, weekly and periodic preventative maintenance. -
Page 43: Chapter 7: Preventative Maintenance
This appliance should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program. Frymaster/Dean recommends that this appliance be inspected at least annually by a Factory Authorized Service Technician as follows: Inspect the cabinet inside and out, front and rear for excessive oil build-up and/or oil migration. -
Page 44: Stainless Steel
DO NOT let water splash into the tank of hot oil. It will splatter and can cause severe All stainless steel fryer cabinet parts should be wiped regularly with hot, soapy water during the day, and with a liquid cleanser designed for stainless steel at the end of each day. -
Page 45: Troubleshooting
TB14 SERIES GAS FRYERS CHAPTER 8: TROUBLESHOOTING 8.1 General Hot cooking oil/shortening will cause severe burns. Never attempt to move this appliance when filled with hot cooking oil/shortening or to transfer hot cooking oil/shortening from one container to another. This equipment should be unplugged when servicing, except when electrical circuit tests are required. -
Page 46: Chapter 8: Troubleshooting
1. Check gas pressure as outlined above. 2. Shortening used is of inferior quality and/or shortening has been used too long. Replace shortening. 3. Ensure frypot is clean when refilling with new shortening. TB14 SERIES GAS FRYERS Flame wavers and does not envelop the... - Page 47 D. Fryer will not reach the temperature setting and/or runs erratically. Incorrect location of sensor probe or defective temperature sensor. Loose wiring/wire connection E. Fryer shortening temperature cannot be controlled; fryer runs at high-limit temperature. Defective temperature probe. Call Service Technician.
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Page 48: Wiring Diagrams
CHAPTER 8: TROUBLESHOOTING 8.4 Wiring Diagrams 8.4.1 TB14 Series With Built-In Filtration FUSE FUSE TB14 SERIES GAS FRYERS PROBE... - Page 49 TB14 SERIES GAS FRYERS CHAPTER 8: TROUBLESHOOTING 8.4.2 TB14 Series Interface Board (Enlarged View)
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Page 50: Parts List
TB14 SERIES GAS FRYERS CHAPTER 9: PARTS LIST 9.1 Accessories ITEM PART # 803-0022 803-0277 810-1403 803-0278 106-1637SP COMPONENT Basket, Fry – TB14 Grid Assembly, Frypot Basket Hanger, Wireform Brush, Teflon- L-Shaped Vat Cover, Frypot (Optional) -
Page 51: Chapter 9: Parts List
TB14 SERIES GAS FRYERS CHAPTER 9: PARTS LIST 9.2 Cabinetry and Related Components... - Page 52 200-2872 809-0167 200-3567 200-1376 200-3559 * Not Illustrated TB14 SERIES GAS FRYERS CHAPTER 9: PARTS LIST COMPONENT Support, Leg- Without Optional SUFF Filter Only Channel, Base, Front & Rear- Without Optional SUFF Filter Only Side, Cabinet- Left- Painted Side, Cabinet- Right- Painted...
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Page 53: Computer And Related Components
807-1321 807-3592 807-0979 106-0986SP 210-1386 810-2164 809-0448 809-0360 * Not Illustrated TB14 SERIES GAS FRYERS CHAPTER 9: PARTS LIST COMPONENT Panel, Control- TB14 Computer, CMIII.5- TB14 Bezel, Computer- TB14 Board, Interface Sound Device Outlet, Filter Power- 120V Breaker, Circuit- 7 Amp (120V) Breaker, Circuit- 5 Amp (230V) Thermostat, High-Limit- 450°F Manual Reset... -
Page 54: Filter Module Components
823-3788 823-3789 200-3522 200-3524 823-3783 807-3577 807-3538 * Not Illustrated TB14 SERIES GAS FRYERS CHAPTER 9: PARTS LIST To Frypot COMPONENT Support, Leg- Left Hand Base, Channel- Left Hand Support, Leg- Right Hand Base, Channel- Right Hand Slide, Filter Pan- Front... - Page 55 813-0173 813-0022 813-0515 823-3800 200-1230 813-0608 810-0697 826-1392 * Not Illustrated TB14 SERIES GAS FRYERS CHAPTER 9: PARTS LIST COMPONENT Switch, Toggle Mount, Inlet Holder, Fuse- Buss Fuse, 2 Amp Slow-Blow Cover, Inlet Mount Pump, Filter- 5 GPM Motor, Pump- 115/230VAC 1/3 HP...
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Page 56: Filter Pan Components
823-3736 823-3790 803-0317 803-0002 823-3795 823-3798 823-3797 * Not Illustrated TB14 SERIES GAS FRYERS CHAPTER 9: PARTS LIST COMPONENT Pan Assembly, Filter- SUFF 50 Caster- 2" Bolt, ¼-20 x ½" Steel Nut, ¼-20 Oval Locking Insert, Caster Mount Screw, ¼-20 x ½"... -
Page 57: Frypot, Burners And Related Components
9.6 Frypot, Burners and Related Components TB14 SERIES GAS FRYERS CHAPTER 9: PARTS LIST... - Page 58 823-3429 809-0885 809-0843 816-0547 810-2032 810-2155 810-0703 807-3550 810-2033 * Not Illustrated TB14 SERIES GAS FRYERS CHAPTER 9: PARTS LIST COMPONENT Frypot, SS- 1-¼" Drain System Bracket, Burner Mounting Shield, Burner Heat Diffuser, TB14 Burner, Right Burner, Center Burner, Left Support, Manifold- Left and Right Bolt, ¼-20 x ½"...
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Page 59: Oil Return Components
809-0818 809-0803 809-0823 807-2104 809-0846 810-2144 807-1420 * Not Illustrated TB14 SERIES GAS FRYERS CHAPTER 9: PARTS LIST COMPONENT Handle, Oil Return Pin, Cotter- Oil Return Handle Actuator (Handle), Oil Return Washer, Actuator Bracket, Oil Return Microswitch Nut, 4-40 Nylock Bracket, Microswitch Rod (Oil Return Handle) Screw, #8 x ½"... - Page 60 Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 FAX (Tech Support) 1-318-219-7135 Price: $10.00 SERVICE HOTLINE 819-5941 PRINTED IN THE UNITED STATES 1-800-551-8633 OCTOBER 2002...
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