Frymaster 45 Series Service And Parts Manual

Frymaster 45 Series Service And Parts Manual

Gas fryers
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Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633
NOVEMBER 2003
*8195665*

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Summary of Contents for Frymaster 45 Series

  • Page 1 Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 NOVEMBER 2003 *8195665*...
  • Page 2 DIRECTLY FROM FRYMASTER/DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER/DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
  • Page 3 If a flexible gas line is used, an additional restraining cable must be connected at all times when the fryer is in use. The front ledge of the fryer is not a step! Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil.
  • Page 4: Table Of Contents

    45 SERIES GAS FRYERS SERVICE AND PARTS MANUAL CHAPTER 1: Service Procedures Functional Description...1-1 Pilot Ignition System...1-1 Control Options...1-1 Interface Boards ...1-1 Thermostats and Temperature Probes...1-3 Accessing Fryers for Servicing...1-4 Checking the Burner Manifold Gas Pressure...1-4 Adjusting the Pilot Flame ...1-5 Cleaning the Gas Valve Vent Tube ...1-6...
  • Page 5 Modular Basket Lift ... 2-4 Burner Assembly Component Parts... 2-6 Cabinet Assemblies and Component Parts ... 2-8 Fryer and Spreader Cabinet Assembly Components... 2-8 Filter Magic II Add-On Cabinet Components... 2-12 Casters, Legs, and Associated Hardware... 2-14 Component Shield and Filter Box Assemblies and Component Parts... 2-15 Control Panel Assemblies, Flue Caps, Top Caps, and Related Items...
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  • Page 7: Chapter 1: Service Procedures

    CHAPTER 1: SERVICE PROCEDURES Functional Description The 45 Series fryers contain a welded steel (stainless or cold rolled) frypot that is directly heated by gas flames that are diffused evenly over its lower surface by ceramic targets. The flames originate from orifices in a U-shaped burner manifold positioned beneath the frypot.
  • Page 8: Control Options

    These units have no interface board. In this type of unit, when the melt cycle switch is placed in the ON position, the fryer stays in the melt cycle mode until the switch is manu- ally placed in the OFF position, even if the frypot is at setpoint temperature.
  • Page 9: Thermostats And Temperature Probes

    (setpoints). The temperatures are programmed by means of a keypad on the face of the controller. All 45 Series fryers are equipped with a high-limit thermostat. In the event that the fryer fails to properly control the oil temperature, the high-limit thermostat prevents the fryer from overheating to the flash point.
  • Page 10: Accessing Fryers For Servicing

    Moving a fryer filled with cooking oil/shortening may cause spilling or splattering of the hot liquid. Follow the draining instructions in Chapter 4 of the 45 Series Gas Fryer Installation and Operation Manual before attempting to relocate a fryer for servicing.
  • Page 11: Adjusting The Pilot Flame

    (Non-CE Units) 5. Place the fryer power switch and the gas valve in the OFF position. Remove the fitting from the pressure tap hole and reinstall the plug. Place the gas valve in the ON position, and check for and eliminate any gas leaks.
  • Page 12: Cleaning The Gas Valve Vent Tube

    2. Ensure the fryer ON/OFF Switch is in the OFF position, then light the pilot. (Refer to Chapter 3 of the 45 Series Gas Fryer Installation and Operation Manual for detailed lighting instructions.) 3. Insert a good grade thermometer or pyrometer into the frypot so that it touches the thermostat guard.
  • Page 13: Replacing Fryer Components

    6. When the cooking oil/shortening temperature reaches 325ºF (162ºC), turn the flexible shaft slowly clockwise until the burner shuts off. 7. Allow the fryer to sit for a few minutes, then slowly turn the flexible shaft counterclockwise un- til the burner lights.
  • Page 14: Replacing The Operating Thermostat

    20-pin terminal block and from the gas valve terminal. NOTE: If the fryer is configured with a melt cycle, the thermostat leads will be connected to the melt cycle timer motor or PC board rather than to the terminal block and gas valve. Disconnect the leads from the motor or PC board if this is the case.
  • Page 15: Replacing The Hi-Limit Thermostat In Fryers With Thermostat Controls

    The control panel is hinged at the bot- tom and will swing open from the top. 4. Disconnect the 9-Pin connector and remove the control panel from the fryer by disengaging its tabs from the hinge slots in the mounting frame.
  • Page 16: Replacing The Hi-Limit Thermostat In Fryers With Other Than Thermostat Controls

    4. Unplug the wiring harness and disconnect the grounding wire from the the controller. 5. Remove the controller from the fryer by lifting it from the hinge slots in the fryer control panel frame. 6. Remove the two screws from the base of the interface board mounting bracket.
  • Page 17: Replacing The Power Or Melt Cycle Switch In Fryers With Thermostat Controls

    The control panel is hinged at the bot- tom and will swing open from the top. 3. Remove the screws securing the timer motor (or the PC board timer bracket) to the fryer (see il- lustration on Page 2-16).
  • Page 18: Replacing Burner Ceramic Targets

    Raise the front of the fryer enough to slide the burner from under the fryer cabinet. To replace only the ceramic targets, straighten the target locking tabs with a pair of needle nose pliers or a screwdriver, and slide the target up and off the bracket.
  • Page 19: Replacing The Pilot Assembly Or Thermopile

    2. Disconnect the wires from the gas valve terminal block, marking each wire to facilitate recon- nections. 3. Remove the high-limit thermostat wire from the gas valve pilot coil. 4. Disconnect the pilot gas line fitting from the gas valve. 5.
  • Page 20: Replacing The Frypot

    3. Disconnect the fryer from gas and electrical supplies. 4. Remove the screws from the top cap above the control panel and lift it up and off the fryer(s). 5. If the fryer is equipped with other than a thermostat control, skip to Step 10.
  • Page 21: Troubleshooting And Problem Isolation

    21. Remove the frypot hold down bracket. 22. Remove the screws from the flue cap sides and back and lift it clear of the fryer(s). 23. Remove the oil return line from the front of the frypot to be removed.
  • Page 22: Ignition Failures

    If gas and electrical power are being supplied to the fryer, the next most likely cause of ignition fail- ure is a problem in the 24 VAC circuit of the pilot system. If the fryer is equipped with a Filter Magic II filtration system, first verify that the drain valve is fully closed.
  • Page 23 With problems in this category, the burner ignites but exhibits abnormal characteristics such as “popping,” incomplete lighting of the burner, fluctuating flame intensity, and flames “rolling” out of the fryer. “Popping” indicates delayed ignition. In this condition, the main gas valve is opening but the burner is not immediately lighting.
  • Page 24 If the fryer’s gas and air supplies are okay, the problem most likely is with one of the electrical com- ponents. Examine the controller for signs of melting/distortion and/or discoloration due to excessive heat buildup in the fryer. (This condition usually indicates improper flue performance.). A discol- ored or distorted controller is automatically suspect and should be replaced.
  • Page 25 325ºF (163ºC) point by pressing the button and entering the code 1652. The test results will be displayed in the computer’s LED panel in minutes and seconds. The acceptable recovery time for 45 Series fryers is 2 minutes and 25 seconds. TROUBLESHOOTING THE...
  • Page 26: Filtration Problems

    Cause: Computer is compensating for oil temperature via the sensitivity setting. Corrective Action: Reprogram sensitivity setting for each product in accordance with program- ming instructions in Chapter 3 of the 45 Series Gas Fryer Installation and Operation Manual. 1.9.5 Filtration Problems The majority of filtration problems arise from operator error.
  • Page 27 • The operator attempted to filter oil or shortening that was not heated. Cold oil and shortening are thicker and cause the pump motor to work harder and overheat. If the motor tries to run but the pump does not, there is a blockage in the pump. Incorrectly sized or installed paper will allow food particles and sediment to pass through the filter pan and into the pump.
  • Page 28: Leakage Problems

    1.9.7 Basket Lift Malfunctions 45 Series fryers may optionally be equipped with automatic basket lifts to ensure uniform cooking times. The lifts may be configured for manual control or for control via a Basket Lift Timer or Computer Magic computer. Basket lifts will always come in pairs, although each operates inde- pendently.
  • Page 29 product button is pressed, the timing circuitry activates a coil in the basket lift relay to supply power to the motor. There are two types of basket lifts: the “bell crank” design, and the “modular” design A bell crank basket lift consists of a cam and bell crank that are connected to the basket lift arm by a flat metal link.
  • Page 30 A modular basket lift consists of a toothed rod to which the basket lift arm is attached, a reversible- drive gear motor, and a pair of roller activated microswitches. The gear motor engages the teeth in the rod, moving it up or down depending upon the direction of rotation of the motor. Microswitches at the upper and lower limits of movement stop the motor when the basket is in the full up or full down position and also reverse the direction of current flow thus reversing the motor direction.
  • Page 31 230/240/250V Modular Basket Lift Assembly BINDING/JAMMING PROBLEMS Noisy, jerky or erratic movement of the lifts is usually due to lack of lubrication of the rods and their bushings. Apply a light coat of Lubriplate™ or similar lightweight white grease to the rod and bush- ings to correct the problem.
  • Page 32 ELECTRONICS PROBLEMS This category encompasses problems with the relays, microswitches, capacitors, resistors, interface board, wiring, and controls. Troubleshooting the electronics of both bell crank and modular basket lifts is simply a process of verifying current flow through the individual components up to and in- cluding the motor.
  • Page 33 Modular Basket Lift Simplified Wiring Diagram NOTE: References to right and left are from the rear of the fryer. LEFT SIDE 12.5 μ F BRN 1 RED 1 12.5 μ F UPPER SWITCH LOWER SWITCH RIGHT SIDE BRN 2 RESISTORS...
  • Page 34: Interpretation Of Digital Controller Lights

    1.9.8 Interpretation of Digital Controller Lights Power light on, heat light cycling, trouble light off, and melt light on: • If fryer oil temperature is below 180ºF (82ºC), the lights indicate the unit is operating nor- mally. • If the oil temperature is above 180ºF (82ºC) and the heat light continues to cycle as if in the melt cycle, this may indicate a defective probe circuit or low incoming 12VAC to the con- troller.
  • Page 35: Troubleshooting The 24Vac Circuit In Units Without Interface Boards

    1.10.1 Troubleshooting the 24VAC Circuit in Units without Interface Boards Verify that the ON/OFF switch is in the ON positon. Is 24VAC present at the gas valve? Problem is with the gas valve. Refer to Troubleshooting the Gas Valve on Page 1-33. Is 24VAC present at the ON/OFF switch?
  • Page 36: Troubleshooting The 24 Vac Circuit In Units With Interface Boards

    1.10.2 Troubleshooting the 24 VAC Circuit in Units with Interface Boards None Is 24VAC present on IFB 24V terminals? Probable cause is a failed 24-volt transformer. Probable cause is a failed interface board. Attempt to light pilot. If the pilot will not light, see Troubleshooting the Gas Valve on Page 1-33.
  • Page 37 XFMR INTERFACE LED 24V BOARD LED GV J1-6 20-PIN OPTIONAL TERMINAL BLOCK NOTE: On units not equipped with a drain safety switch, a jumper connects pins 10 and 19. VALVE 24 VOLT CIRCUIT ON UNITS WITH INTERFACE BOARDS 1-31...
  • Page 38: Troubleshooting The Gas Valve

    6-14" WC (1.49-3.49 kPa)? Problem is a failed gas valve. Verify that gasmain street valve is open and fryer gasline cutoff valve is open. Verify gas valve is in ON position. Is 24VAC present at the gas valve?
  • Page 39: Troubleshooting The Thermostat

    Thermostat has failed. Probable cause is a break or short in the wiring. Turn the fryer on and set the thermostat control knob to the maximum setting. Is the Does the thermostat properly...
  • Page 40: Troubleshooting The Temperature Probe

    1.10.5 Troubleshooting the Temperature Probe While it is still in the frypot, inspect the probe body for damage. Inspect the leads for fraying, burning, breaks, and/or kinks. If probe is bent, dented, or cracked, or if the leads are damaged, Determine the temperature of cooking oil/shortening using a thermometer or pyrometer...
  • Page 41: Probe Resistance Chart

    Probe Resistance Chart For use with 45 Series fryers manufactured with Minco Thermistor probes only. OHMS OHMS 1061 1206 1070 1216 1080 1226 1091 1237 1101 1247 1112 1258 1122 1268 1133 1278 1143 1289 1154 1299 1164 1309 1174...
  • Page 42: Wiring Diagrams

    1.11 Wiring Diagrams FRYER NEXT FILTER FRYER NEXT FILTER 1-36...
  • Page 43 1-37...
  • Page 44 1-38...
  • Page 45 INSET A-A INSET B-B REPEAT SAME CIRCUIT ON NEXT FRYER IF NEEDED REPEAT SAME CIRCUIT ON NEXT FRYER IF NEEDED SEE INSET A-A FOR 50-2 FILTER PUMP MOTOR ON/OFF SWITCH 1 ST. FRYER - RIGHT OF FILTER TO FRYER POWER SUPPLY...
  • Page 46 PLAN WIRING DIAGRAM 45 SERIES BASKET LIFT SYSTEM LEFT BASKET LIFT MOTOR BASKET LIFT MOTOR LEFT RIGHT MICROSWITCH MICROSWITCH DISCONNECT PLUG 6 PIN CONNECTOR 6 PIN CONNECTOR DISCONNECT PLUG LEFT TIMER RIGHT RIGHT TIMER 1-40 MILLIVOLT FRYER WIRING TO 120V OR 240V...
  • Page 47 45 SERIES BASKET LIFT SYSTEM LEFT BASKET LIFT MOTOR BASKET LIFT MOTOR LEFT RIGHT MICROSWITCH MICROSWITCH DISCONNECT PLUG 6 PIN CONNECTOR 6 PIN CONNECTOR DISCONNECT PLUG LEFT TIMER PLAN WIRING DIAGRAM RIGHT RIGHT TIMER 1-41 MILLIVOLT FRYER WIRING TO 120V OR 240V...
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  • Page 49: Chapter 2: Parts List

    45 SERIES GAS FRYERS SERVICE AND PARTS MANUAL CHAPTER 2: PARTS LIST ACCESSORIES ITEM PART # 803-0271 Basket, Twin 803-0099 Basket, Full (cannot be used with basket lifts) 803-0132 Basket Support Rack 803-0136 Basket Support Screen (screen w/handle used in place of Item 3)
  • Page 50: Basket Lift Assemblies And Component Parts

    BASKET LIFT ASSEMBLIES AND COMPONENT PARTS Bell Crank Basket Lift...
  • Page 51 ITEM PART # Gear Motor, Basket Lift 807-0107 120VAC 807-0108 240VAC 807-0124 Bushing, Plastic 807-0240 Microswitch 826-1680 Clamp, Plastic Wire (Pkg. of 8) 826-1358 Nut, 6-32 Hex (Pkg. of 25) 809-0050 Nut, 2-32 Hex 809-0063 Nut, Jam ⅜-16 Hex 809-0076 Nut, ¼-20 x ¾...
  • Page 52: Modular Basket Lift

    Modular Basket Lift...
  • Page 53 ITEM PART # Mount, Modular Basket Lift** 200-2942 For use on units with 12-pin connectors 900-7655 For use on units with 6-pin connectors 806-5964SP Motor Assembly, Modular Basket Lift*** Capacitor, 12.5 µFarad, 250VAC Motor Run 807-2133 807-2572 Microswitch Resistor Assembly 806-8530SP 100-120V Modular Basket Lift (see Note 2 in illustration) 106-2771...
  • Page 54: Burner Assembly Component Parts

    BURNER ASSEMBLY COMPONENT PARTS NOTE: Red dot indicates Propane/Butane Pilot Assembly; green dot indicates Manufactured Gas; no dot indicates Natural Gas. Robertshaw gas valves (illustrated above) are no longer available. Order kit 826-1596 to replace natural gas valves, 826-1597 to replace propane gas valves, or 826-1643 to replace manufactured gas valves.
  • Page 55 ITEM PART # 806-0225SP Deflector (Target) Assembly (use 814-0034 for ceramic only) 826-1155 Ignitor Kit, Optional Piezo 807-1906 Electrode Assembly 810-1001 Trigger 823-0496 Manifold, Burner Orifice 810-0407 Manufactured Gas, 2.15mm (0-1999 Ft) Natural Gas 826-1357 826-1386 810-0361 810-0131 812-1301 810-0343 Propane/Butane Gas 826-1387 810-0952...
  • Page 56: Cabinet Assemblies And Component Parts

    Spreader Cabinet (Typical) NOTES: Fryer and spreader cabinet assemblies are identical except for the backs — spreader backs do not have a formed edge at the top. Cabinet sides with access openings are used on F145 units or on spreader cabinets placed in batteries of fryers equipped with built-in filtration systems.
  • Page 57 MJ45 Batteries NOTE: See Page 2-14 for casters, legs and associated hardware. ITEM PART # 900-4426SP Channel, Left and Right Side Channel, Front and Rear 900-2395SP Double 900-2396SP Triple 900-9373 Quad 900-6979SP Post, Door Brace, Cabinet Top 900-7730SP Double 900-9430SP Triple 900-9318 Quad...
  • Page 58 FM45 Batteries with Built-In Filtration (See Page 2-9 for Leg Pad Assembly) (All components except Items 27 and 28 (All components except Items 27 and 28 2-10 NOTE: Items 1-15 are used in a l l F M 4 5 B u i l i t - I n F i l t e r configurations and therefore are not repeated for the FM245 and FM145 (Filter on Right)
  • Page 59 FM145 Filter Right 900-7244 FM245 Filter Right 900-9322 FM345 Filter Right 900-7242 FM245 Filter Middle 900-9321 FM345 (Fryer, Fryer, Filter, Fryer) 900-9320 FM345 (Fryer, Filter, Fryer, Fryer) 826-1374 Screw, #10 X ½-inch Hex Washer Head (package of 25) COMPONENT 2-11...
  • Page 60: Filter Magic Ii Add-On Cabinet Components

    Filter Magic II Add-On Cabinet Components 2-12 ADD-ON FILTER MAGIC CABINET UNDERCOUNTER ADD-ON FILTER MAGIC CABINET...
  • Page 61 ITEM PART # Side, Left Cabinet, w/Access Openings 911-9324SP Stainless Steel 901-9324SP Enameled Side, Right Cabinet, w/Access Openings 912-9324SP Stainless Steel 902-9324SP Enameled Back w/Access Opening, Filter Cabinet 910-7274SP Stainless Steel 900-7274SP Aluminized Steel Cover, Cabinet Back Access 910-4089 Stainless Steel 900-4089 Aluminized Steel Side, Left Undercounter Cabinet...
  • Page 62: Casters, Legs, And Associated Hardware

    CASTERS, LEGS, AND ASSOCIATED HARDWARE ITEM PART # 823-2669 Caster, 3” Swivel w/Brake 826-1130 Caster, 3” Swivel w/Brake (810-0651 and mounting hardware) 826-1118 Caster, 5” Swivel w/Brake (810-0357 and mounting hardware) 826-1117 Caster, 5” Swivel w/o Brake (810-0356 and mounting hardware) 826-1138 Caster, 5”...
  • Page 63 COMPONENT SHIELDS, FILTER BOX ASSEMBLIES, AND COMPONENT PARTS Non-CE Shields Component Shield Assemblies with Interface Boards ITEM PART # Complete Shield Assemblies 806-4773SP 100-120V, 50/60 Hz (Non-CE) 806-4775SP 208-240V, 50/60 Hz (Non-CE) 806-6629SP 230V, 50 Hz (CE) Components 900-4340 Shield, Component 824-0161 Support, Interface Board 809-0360...
  • Page 64 Electromechanical timer shown for identification purposes only. This timer has been replaced by Items 17, 18, and 19 (shown in the 100- 120V illustration) in all applications. Component Shield Assemblies without Interface Boards 100-120V Non CE 208-240V Non-CE 208-240V CE 2-16 NOTE: Melt cycle timers (Items 16 and 17) are not present in...
  • Page 65 ITEM PART # Complete Shield Assemblies 806-4774SP 120V, 50/60 Hz without Melt Cycle Timer (Non-CE) 806-4776SP 240V, 50/60 Hz without Melt Cycle Timer (Non-CE) 806-4772SP 120V, 50/60 Hz with Melt Cycle Timer (Non-CE) 806-4777SP 240V, 50/60 Hz with Melt Cycle Timer (Non-CE) 806-6630SP 230V, 50 Hz without Melt Cycle Timer (CE) 806-6632SP...
  • Page 66 Filter Boxes Non-CE Standard ITEM PART # Complete Box Assembly 806-4359SP 100-120V Standard Cabinet 806-4360SP 208-240V Standard Cabinet (Non-CE) 806-6709SP 230V Standard Cabinet (CE) 806-4361SP 100-120V Undercounter Cabinet 806-4362SP 208-240V Undercounter Cabinet (Non-CE) Components 200-0409 Box, Standard Filter Control 200-0410 Box, Undercounter Filter Control 807-0012 Relay, 15 Amp, SPST, Filter...
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  • Page 68: Control Panel Assemblies, Flue Caps, Top Caps, And Related Items

    CONTROL PANEL ASSEMBLIES, FLUE CAPS, TOP CAPS, and RELATED ITEMS 2-20...
  • Page 69 810-0374 Spacer, Tubular 810-0194 Roller, Basket Lift Guide 809-0047 Nut, ¼ – 20 Cap (also used w/Item 4) Flue Cap, Single Fryer, w/lip 910-5018 Standard 910-6545 Optional (without lip along flue opening) 823-3749 Burger King with Button Studs (used w/Item 4)
  • Page 70: Controller Assemblies (Thermostat Controllers)

    CONTROLLER ASSEMBLIES (Thermostat Controllers) CONTROLLER WITHOUT TIMERS CONTROLLER WITH MECHANICAL TIMERS CONTROLLER WITH ELECTRIC TIMERS NOTE: Thermostat shaft and associated components are the same for all configurations. 2-22...
  • Page 71 Screw, #8 X ½-inch Slotted Hex Washer Head (Pkg. of 25) 910-4345 Panel, Thermostat Control without Timers 910-4344 Panel, Thermostat Control with Electric or Mechanical Timers 802-0336 Label, Frymaster Logo 806-4797 Alarm, Open Drain (Buzzer) * Not illustrated. NOTE: See Pages 2-16 and 2-17 for melt cycle timers. COMPONENT...
  • Page 72: Controller Assemblies (Other Than Thermostat Controllers)

    CONTROLLER ASSEMBLIES (Other than Thermostat Controllers) ITEM PART # Computer Magic III 106-1149SP Built-In, Non-CE 106-1199SP Built-In CE 106-1216 Remote LP03 106-1218 Remote On-Hood 106-1230 Remote In-Hood 106-2079SP Controller, Basket Lift Timer Controller, Digital 106-1501 Non-CE 106-1505 806-3559 Controller, Solid State (controller knob is 810-0387) 910-3690 Panel, Blank Control (for use on fryers with remote computers) 806-3660...
  • Page 73: Door Assembly

    DOOR ASSEMBLY ITEM PART # 806-8320 Door Assembly Complete, Enameled Steel (does not include Items 3 and 5) 806-6405SP Door Assembly Complete, Stainless Steel (does not include Items 3 and 5) 106-0554SP Door Pin Assembly 826-1343 Spring, Door Pin 810-1422 Handle, Door, Wireform, Stainless Steel (must be ordered separately) 826-1379 Screw, #10 x ½”...
  • Page 74: Drain And Filtration System Components

    DRAIN AND FILTRATION SYSTEM COMPONENTS Drain System Components 2-26...
  • Page 75 Item Part # 826-0877 Kit, Clamp Service (Contains 2 each of Items 1-3 and 1 of Item 4) 810-0396 Clamp Section (Requires 2 per connection) 809-0071 Nut, ¼–20 826-1375 Screw, 10–32 X ¾ 816-0032 Seal (Connection Gasket) 826-1348 Cover, Clean-out (Pkg. of 5) 816-0021 Gasket, Clean-out 826-1382...
  • Page 76: Filter Magic Ii Filter Pan Assemblies

    Filter Magic II Filter Pan Assemblies Item Part # 806-9255SP One-Piece Filter Pan Assembly (Items 7, 8, 10, 11, and 12) 823-2751SP One-Piece Filter Pan 806-6093SP Two-Piece Pan Assembly (Unique components are listed below.) 806-4338SP Outer Pan Assembly (Items 1, 3, 4, 5, 7, 8, and 806-4373) 823-1360SP Outer Pan 806-5282SP...
  • Page 77: Frypot Assemblies And Component Parts

    FRYPOT ASSEMBLIES AND COMPONENT PARTS ITEM PART # Frypot Assemblies, Complete (Items 2, 3, 5, 6, and 10-18) 106-2549SP Stainless Steel 806-3810SP Cold Rolled Steel Frypot Assembly, without Insulation 823-3887SP Stainless Steel (integral component of 106-2549SP) 823-0921SP Cold Rolled Steel (integral component of 806-3810SP) 806-5778SP Flue Deflector Box Assembly, 810-0424...
  • Page 78 OIL RETURN PLUMBING AND HANDLE COMPONENTS 2-30...
  • Page 79 ITEM PART # Pump Motor 826-1712 100-120 VAC 50/60Hz (includes gasket 816-0093) 826-1756 208 VAC 50/60 Hz (includes gasket 816-0093) 826-1270 230-250 VAC 50/60 Hz (includes gasket 816-0093) 806-6728SP Pump Motor Wiring Assembly (used with above motor kits) 826-1264 Pump, 4 GPM (15 LPM) (includes gasket 816-0093 and mounting screws) 813-0265 Nipple, ½-inch x 2 ½-inch 813-0062...
  • Page 80 THROUGH MARCH 2001 ITEM PART # 807-2103 Microswitch 930-0839 Bracket, Microswitch 810-1999 Bracket, Valve Handle 900-1853 Handle, Oil Return 814-0047 Sleeve, Handle 900-0239 Arm, Oil Return Valve 920-0220 Linkage, Oil Return Valve 809-0200 Washer, Flat 826-1381 Washer, Nylatron (Pkg of 10) 810-0220 Spacer, Tubular, .493 OD 809-0142...
  • Page 81: Power Shower Assembly

    POWER SHOWER ASSEMBLY ITEM PART # 806-4503SP Power Shower Assembly, Complete 809-0415 Screw, Cleanout 826-1344 O-Ring (Pkg of 5) 826-1390 Seal (Gasket) (Pkg of 5) 814-0001 Grip, Handle COMPONENT 2-33...
  • Page 82: Temperature Probe, Thermostats, And Related Components

    TEMPERATURE PROBE, THERMOSTATS, AND RELATED COMPONENTS ITEM PART # 806-4206 Temperature Probe, Minco 826-1177 Thermostat, Non-CE 425°F High-Limit (see NOTE 1) 806-7550 Thermostat, CE 218°C High-Limit (see NOTE 2) 807-2274 Thermostat, High Limit 807-0280 Adapter, High-Limit Thermostat (used only with Robertshaw gas valves) 812-1256SP Adapter Kit, High-Limit Thermostat to Honeywell Gas Valve 806-3910...
  • Page 83: Wiring Assemblies/Harnesses And Remote Cable Assemblies

    CE Non-Direct Wiring Power Supply (power cords joined in junction box) 806-4214SP Fryer to Fryer Drain Safety Switch (2-pin male w/two wires and 2-pin female w/two wires) 806-4215SP Fryer to Filter Drain Safety Switch (2-pin male w/two wires and 2-pin female w/two wires)
  • Page 84: Wiring Connectors, Pin Terminals, And Power Cords

    WIRING CONNECTORS, PIN TERMINALS, AND POWER CORDS ITEM PART # Power Cords 807-0154 100/120V–15A w/grounded plug 806-6229SP 100/208/240V–15A, w/o plug 807-1685 100/208/240V–18A, w/o plug Connectors 807-1068 2-Pin Female 807-0158 6-Pin Female 807-0156 9-Pin Female 807-0159 12-Pin Female 807-0875 15-Pin Female 807-1067 2-Pin Male 807-0157...
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  • Page 86 Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-688-2200 (Tech Support) 1-318-219-7135 SERVICE HOTLINE 819-5665 PRINTED IN THE UNITED STATES 1-800-551-8633 NOV 2003...

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