Frymaster 45 Series Service And Parts Manual
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Frymaster 45 Series Service And Parts Manual

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  • Page 2 California to cause cancer. Inhalation of carbon monoxide is known to the State of California to cause birth defects or other reproductive harm. FRYMASTER FRYERS EQUIPPED WITH LEGS ARE FOR PERMANENT INSTALLATION. FOR MOVEABLE OR PORTABLE INSTALLATION, FRYMASTER OPTIONAL EQUIPMENT CASTERS MUST BE USED.

  • Page 3: Table Of Contents

    45 SERIES GAS FRYERS SERVICE AND PARTS MANUAL TABLE OF CONTENTS CHAPTER 1: Service Procedures Functional Description ....................1-1 Pilot Ignition System ...................... 1-1 Control Options ......................1-1 Interface Boards ......................1-1 Thermostats and Temperature Probes ................1-3 Accessing Fryers for Servicing ..................1-4 Checking the Burner Manifold Gas Pressure ..............
  • Page 4 CHAPTER 2: Parts List Accessories...........................2-1 Basket Lift Assemblies and Component Parts ................2-2 Bell Crank Basket Lift ......................2-2 Modular Basket Lift.........................2-3 Burner Assembly Component Parts .....................2-4 Cabinet Assemblies and Component Parts...................2-6 Fryer and Spreader Cabinet Assembly Components ...............2-6 Filter Magic II Cabinet Components ..................2-8 Casters, Legs, and Associated Hardware ...................2-10 Component Shield and Filter Box Assemblies and Component Parts ........2-11 Control Panel Assemblies, Flue Caps, Top Caps, and Related Items........2-14...

  • Page 5: Chapter 1: Service Procedures

    CHAPTER 1: SERVICE PROCEDURES Functional Description The 45 Series fryers contain a welded steel (stainless or cold rolled) frypot that is directly heated by gas flames that are diffused evenly over its lower surface by ceramic targets. The flames originate from orifices in a U-shaped burner manifold positioned beneath the frypot. The orifice diameters differ for natural and propane gas as indicated in the table below (see Page 2-5 for a complete list of available orifices).

  • Page 6: Control Options

    CONTROL OPTIONS 45 Series fryers may be equipped with thermostat controllers, analog controllers, digital controllers, basket lift timers, or Computer Magic III computers. In fryers equipped with thermostat controls, the fryer and melt cycle are turned on and off by means of rocker switches and the temperature is set by means of a knob connected directly to the frypot- mounted thermostat.

  • Page 7: Thermostats And Temperature Probes

    (setpoints). The temperatures are programmed by means of a keypad on the face of the controller. All 45 Series fryers are equipped with a high-limit thermostat. In the event that the fryer fails to properly control the oil temperature, the high-limit thermostat prevents the fryer from overheating to...

  • Page 8: Accessing Fryers For Servicing

    Moving a fryer filled with cooking oil/shortening may cause spilling or splattering of the hot liquid. Follow the draining instructions in Chapter 4 of the 45 Series Gas Fryer Installation and Operation Manual before attempting to relocate a fryer for servicing.

  • Page 9: Adjusting The Pilot Flame

    CE Standard Burner Manifold Gas Pressures Pressure (mbar) Natural Gas Lacq (G20) under 20 mbar Natural Gas Gronique * Non-CE Standard (G25) under 25 mbar Burner Manifold Gas Pressures Natural Gas Gronique (G20) under 20 mbar Pressure Propane 3.5" W.C. 20,6 Natural (G31) under 37 or 50 mbar...

  • Page 10: Cleaning The Gas Valve Vent Tube

    2. Ensure the fryer ON/OFF Switch is in the OFF position, then light the pilot. (Refer to Chapter 3 of the 45 Series Gas Fryer Installation and Operation Manual for detailed lighting instructions.) 3. Insert a good grade thermometer or pyrometer into the frypot so that it touches the thermostat guard.

  • Page 11: Replacing Fryer Components

    6. When the cooking oil/shortening temperature reaches 325ºF (162ºC), turn the flexible shaft slowly clockwise until the burner shuts off. 7. Allow the fryer to sit for a few minutes, then slowly turn the flexible shaft counterclockwise un- til the burner lights. 8.

  • Page 12: Replacing The Operating Thermostat

    4. Remove the controller/computer by lifting it from the hinge slots in the fryer control panel frame. 5. Reverse the procedure to install a new controller/computer. 1.8.2 Replacing the Operating Thermostat CAUTION The thermostat must be calibrated after installation is complete. Refer to Section 1.7 for calibration instructions.

  • Page 13: Replacing The Hi-Limit Thermostat In Fryers With Thermostat Controls

    3. Remove the screws from the upper left and right corners of the control panel. The panel is hinged at the bottom and will swing open from Unplug harness the top. 4. Unplug the wiring harness from the back of the controller and disconnect the grounding wire.

  • Page 14: Replacing The Hi-Limit Thermostat In Fryers With Other Than Thermostat Controls

    9. Reverse steps 1 through 7 to install the replacement. 1.8.5 Replacing the High-Limit Thermostat in Fryers with Other Than Thermostat Controls 1. Disconnect the fryer from the electrical power supply. Unplug harness 2. Drain the frypot. 3. Remove the screws from the upper left and right corners of the controller panel.

  • Page 15: Replacing The Power Or Melt Cycle Switch In Fryers With Thermostat Controls

    3. Disconnect the 9-pin connector and remove the control panel from the fryer by disengaging its tabs from the hinge slots in the mounting frame. 4. Carefully press the light out from the back of the control panel. Disconnect one wire at a time and reconnect it to the replacement light until all wires are transferred.

  • Page 16: Replacing Burner Ceramic Targets

    1.8.9 Replacing Burner Ceramic Targets DANGER Drain the frypot or remove the handle from the drain valve before proceeding further. Disconnect fryer from electrical and gas supplies. On FM45 fryers, remove square-drain sections as necessary to expose burner. Disconnect the wires from the gas valve terminal block, marking each wire to facilitate recon- nections.

  • Page 17: Replacing The Pilot Assembly Or Thermopile

    2. Disconnect the wires from the gas valve terminal block, marking each wire to facilitate recon- nections. 3. Remove the high-limit thermostat wire from the gas valve pilot coil. 4. Disconnect the pilot gas line fitting from the gas valve. 5.

  • Page 18: Replacing The Frypot

    1.8.12 Replacing the Frypot 1. Drain the frypot. 2. Remove all accessories (e.g., frypot covers, basket lift arms, etc.) from the fryer. 3. Disconnect the fryer from gas and electrical supplies. 4. Remove the screws from the top cap above the control panel and lift it up and off the fryer(s). 5.

  • Page 19: Troubleshooting And Problem Isolation

    2) and the high-limit thermostat leads (pins 6 and 8) from the plug. Leave all other wires con- nected. Leave the interface board lying on the shield. 13. Remove the louvered frame above the control panel opening. 14. Remove the screws securing the component shield to the fryer. 15.

  • Page 20: Ignition Failures

    Problems you are likely to encounter can be grouped into seven broad categories: 1. Ignition failures 5. Filtration problems 2. Improper burner functioning 6. Leakage problems 3. Improper temperature control 7. Basket Lift malfunctions. 4. Computer-related problems The probable causes of each category are discussed in the following sections. A series of Trouble- shooting Guides (decision trees) is also included at the end of the chapter to assist in identifying some of the more common problems.
  • Page 21 1.9.2 Improper Burner Functioning With problems in this category, the burner ignites but exhibits abnormal characteristics such as “popping,” incomplete lighting of the burner, fluctuating flame intensity, and flames “rolling” out of the fryer. “Popping” indicates delayed ignition. In this condition, the main gas valve is opening but the burner is not immediately lighting.
  • Page 22 If the fryer’s gas and air supplies are okay, the problem most likely is with one of the electrical com- ponents. Examine the controller for signs of melting/distortion and/or discoloration due to excessive heat build-up in the fryer. (This condition usually indicates improper flue performance.). A discol- ored or distorted controller is automatically suspect and should be replaced.
  • Page 23 325ºF (163ºC) point by pressing the button and entering the code 1652. The test results will be displayed in the computer’s LED panel in minutes and seconds. The acceptable recovery time for 45 Series fryers is 2 minutes and 25 seconds. 1-19...

  • Page 24: Filtration Problems

    Cause: Computer is compensating for oil temperature via the sensitivity setting. Corrective Action: Reprogram sensitivity setting for each product in accordance with program- ming instructions in Chapter 3 of the 45 Series Gas Fryer Installation and Operation Manual. 1.9.5 Filtration Problems The majority of filtration problems arise from operator error.
  • Page 25 • Shortening was solidified in the pan or filter lines. • The operator attempted to filter oil or shortening that was not heated. Cold oil and shortening are thicker and cause the pump motor to work harder and overheat. If the motor tries to run but the pump does not, there is a blockage in the pump. Incorrectly sized or installed paper will allow food particles and sediment to pass through the filter pan and into the pump.

  • Page 26: Leakage Problems

    1.9.7 Basket Lift Malfunctions 45 Series fryers may optionally be equipped with automatic basket lifts to ensure uniform cooking times. The lifts may be configured for manual control or for control via a Basket Lift Timer or Computer Magic III computer. Basket lifts will always come in pairs, although each operates inde- pendently.
  • Page 27 In units with Computer Magic III or Basket Lift Timers, timing circuitry in the controller initiates and stops basket lift operation depending upon the variables programmed by the operator. When the product button is pressed, the timing circuitry activates a coil in the basket lift relay to supply power to the motor.
  • Page 28 A modular basket lift consists of a toothed rod to which the basket lift arm is attached, a reversible- drive gear motor, and a pair of roller activated microswitches. The gear motor engages the teeth in the rod, moving it up or down depending upon the direction of rotation of the motor. Microswitches at the upper and lower limits of movement stop the motor when the basket is in the full up or full down position and also reverse the direction of current flow thus reversing the motor direction.
  • Page 29 230/240/250V Modular Basket Lift Assembly BINDING/JAMMING PROBLEMS Noisy, jerky or erratic movement of the lifts is usually due to lack of lubrication of the rods and their bushings. Apply a light coat of Lubriplate™ or similar lightweight white grease to the rod and bushings to correct the problem.
  • Page 30 ELECTRONICS PROBLEMS This category encompasses problems with the relays, microswitches, capacitors, resistors, interface board, wiring, and controls. Troubleshooting the electronics of both bell crank and modular basket lifts is simply a process of verifying current flow through the individual components up to and in- cluding the motor.
  • Page 31 Timer (Push-Button) Controlled Modular Basket Lift Simplified Wiring Diagram (240V) NOTE: References to right and left are from the rear of the fryer. LEFT RIGHT BRN1 RED1 BRN2 RED2 λ λ 12.5 12.5 λ λ UPPER SWITCH UPPER SWITCH LOWER SWITCH LOWER SWITCH 1-27...
  • Page 32 Computer/Controller Modular Basket Lift Simplified Wiring Diagram (240V) NOTE: References to right and left are from the rear ofthe fryer. LEFT RIGHT BRN1 RED1 BRN2 RED2 λ λ λ λ 12.5 12.5 UPPER SWITCH UPPER SWITCH LOWER SWITCH LOWER SWITCH 1-28...

  • Page 33: Interpretation Of Digital Controller Lights

    1.9.8 Interpretation of Digital Controller Lights Power light on, heat light cycling, trouble light off, and melt light on: • If fryer oil temperature is below 180ºF (82ºC), the lights indicate the unit is operating nor- mally. • If the oil temperature is above 180ºF (82ºC) and the heat light continues to cycle as if in the melt cycle, this may indicate a defective probe circuit or low incoming 12VAC to the con- troller.

  • Page 34: Troubleshooting The 24Vac Circuit In Units Without Interface Boards

    1.10.1 Troubleshooting the 24VAC Circuit in Units without Interface Boards Verify that the ON/OFF switch is in the ON positon. Is 24VAC Is 24VAC Probable cause present at the gas present at the ON/OFF is a failed 24-volt valve? switch? transformer.
  • Page 35 1.10.2 Troubleshooting the 24 VAC Circuit in Units with Interface Boards Verify that the drain valve is fully closed, then turn the controller on. Which LEDs are lit? GV LED (with None 24V LED only or without other LEDs) Is 24VAC present on IFB 24V terminals? Probable cause...
  • Page 36 XFMR INTERFACE LED 24V BOARD LED GV J1-6 20-PIN OPTIONAL TERMINAL BLOCK NOTE: On units not equipped with a drain safety switch, a jumper connects pins 10 and 19. VALVE 24 VOLT CIRCUIT ON UNITS WITH INTERFACE BOARDS 1-32...

  • Page 37: Troubleshooting The Gas Valve

    1.10.3 Troubleshooting the Gas Valve Verify that gasmain street valve is open and fryer gasline cutoff valve is open. Verify gas valve is in ON position. Problem is in the 24VAC Is 24VAC circuit. See Troubleshooting present at the gas the 24VAC Circuit on Pages valve? 1-31 and 1-32.

  • Page 38: Troubleshooting The Thermostat

    1.10.4 Troubleshooting the Thermostat Turn the fryer on and set the thermostat control knob to the maximum setting. Is the Does the thermostat properly Thermostat is OK. burner light? calibrated? Is 24VAC Probable cause is Probable cause is present at the gas a failed gas valve.

  • Page 39: Troubleshooting The Temperature Probe

    1.10.5 Troubleshooting the Temperature Probe While it is still in the frypot, inspect the probe body for damage. Inspect the leads for fraying, burning, breaks, and/or kinks. If probe is bent, dented, or cracked, or if the leads are damaged, replace the probe.

  • Page 40: Probe Resistance Chart

    Probe Resistance Chart For use with 45 Series Frymaster fryers manufactured with Minco Thermistor Probes only. OHMS OHMS OHMS OHMS OHMS 1000 1107 1214 1320 1424 1002 1110 1216 1322 1426 1004 1112 1218 1324 1428 1006 1114 1220 1326...
  • Page 41 Probe Resistance Chart (Continued) For use with 45 Series Frymaster fryers manufactured with Minco Thermistor Probes only. OHMS OHMS OHMS OHMS OHMS 1528 1630 1732 1833 1932 1530 1632 1734 1835 1934 1532 1634 1736 1837 1936 1534 1636 1738...
  • Page 42 PLAN WIRING DIAGRAM 240/24V, 120/24V, 60HZ, 1Ø, 3 WIRE SERVICE OPTIONAL BASKET LIFT FOR 45 SERIES ONLY POWER SUPPLY WITHOUT BASKET LIFT. OPTIONAL PRESSURE SWITCH LEFT RIGHT BASKET LIFT MOTOR BASKET LIFT MOTOR SAFETY DRAIN OPTION (SEE INSERT) SOUND DEVICE...
  • Page 43 PLAN WIRING DIAGRAM CE 230V MJ45 W/COMPUTER AND BASKET LIFT OPTIONAL BASKET LIFT FOR 45 SERIES ONLY HI-LIMIT T'STAT THERMOCOUPLE GAS VALVE SOUND DEVICE CAPACITOR (FOR CONTROLLERS ONLY) TO FILTER TERMINAL BLOCK TO FILTER TERMINAL BLOCK INSET PROBE SOUND DEVICE...
  • Page 44 PLAN WIRING DIAGRAM CE FM/MJ 45 W/0 COMPUTER TO NEXT FRYER TERMINAL BLOCK TO NEXT FRYER TERMINAL BLOCK HIGH LIMIT THERMOSTAT THERMOCOUPLE GAS VALVE POWER MELT CYCLE SWITCH/LIGHT HEATING LIGHT ON/OFF SWITCH OPERATING THERMOSTAT HIGH LIMIT THERMOSTAT TO FILTER THERMOCOUPLE GAS VALVE TO FILTER SAFETY DRAIN OPTION...
  • Page 45 REPEAT SAME CIRCUIT ON NEXT FRYER IF NEEDED SEE INSET A-A FOR 50-2 FILTER PUMP MOTOR ON/OFF SWITCH 1 ST. FRYER - RIGHT OF FILTER TO FRYER POWER SUPPLY FOR (DIRECT) UNITS INSET A-A PUMP RELAY INSET B-B PUMP HEATER 1 ST.
  • Page 46 PLAN WIRING DIAGRAM 45 SERIES BASKET LIFT SYSTEM LEFT RIGHT BASKET LIFT MOTOR BASKET LIFT MOTOR LEFT RIGHT MICROSWITCH MICROSWITCH DISCONNECT PLUG MILLIVOLT FRYER WIRING 6 PIN CONNECTOR TO 120V OR 240V TRANSFORMER IN FRYER 6 PIN CONNECTOR DISCONNECT PLUG...

  • Page 47: Chapter 2: Parts List

    45 SERIES GAS FRYERS SERVICE AND PARTS MANUAL CHAPTER 2: PARTS LIST ACCESSORIES ITEM PART # COMPONENT 803-0099 Basket, Full (Cannot be used on fryers having basket lifts) 803-0022 Basket, Twin 823-1885 Connecting Strip, Burger King Frypot 910-7443 Connecting Strip, Standard Frypot...

  • Page 48: Basket Lift Assemblies And Component Parts

    BASKET LIFT ASSEMBLIES AND COMPONENT PARTS Bell Crank Basket Lift DETAIL OF LEVELING VIEW LOOKING FROM VIEW LOOKING FROM FRONT OF FRYER SCREW ASSEMBLY REAR OF FRYER ITEM PART # COMPONENT 823-06931 Basket Lift Arm, Left 823-06932 Basket Lift Arm, Right 810-0192 Rod, Basket Lift 809-0082...

  • Page 49: Modular Basket Lift

    Modular Basket Lift 230/240/250V Modular Basket Lift Assembly P/N 806-8686SP ITEM PART # COMPONENT 823-2704 Basket Lift Arm, Left 823-2705 Basket Lift Arm, Right 813-0035 Bushing, Bronze, .640” ID 901-5528 Chassis, Modular Basket Lift, Left 902-5528 Chassis, Modular Basket Lift, Right Capacitor, 12.5 µFarad, 250VAC 807-2133 806-8555SP Wiring Assembly, 208/240 Modular Basket Lift Internal...

  • Page 50: Burner Assembly Component Parts

    BURNER ASSEMBLY COMPONENT PARTS NOTE: Red dot indicates Propane/Butane Pilot Assembly; green dot indicates Manufactured Gas; no dot indicates Natural Gas. Robertshaw gas valves (illustrated above) are no longer available. Order kit 826-1596 to replace natural gas valves, 826-1580 to replace propane gas valves, or 826-1594 to replace manufactured gas valves.
  • Page 51 ITEM PART # COMPONENT 806-0225 Deflector Assembly (Target Assembly) 826-1155 Ignitor Kit, Optional Piezo 807-1906 Electrode Assembly 810-1001 Trigger 823-0496 Manifold, Burner Orifice 810-0407 Manufactured Gas, 2.15mm (0-1999 Ft) Natural Gas 826-1357 1.45mm (0-1999 Ft) (Pkg of 10) 826-1386 1.40mm (2000-3999 Ft) (Pkg of 10) 810-0361 1.36mm (4000-5999 Ft) 810-0131...
  • Page 52 Singel Fryer Cabinet or Spreader Assembly Shield (8) attaches to spacer and to cabinet back. Spacer (11) attaches to base. Divider Top View Divider End View 3-Fryer Cabinet Assemly (Typical) Front View 2-Fryer Base Assembly 3-Fryer Base Assembly (Top View) (Top View)
  • Page 53 ITEM PART # COMPONENT Single Cabinet Assemblies, Complete 806-7656 Enameled Steel 806-7657 Stainless Steel Spreader Cabinet Assemblies, Complete 806-7660 Enameled Steel 806-7661 Stainless Steel Back 900-6983SP Fryer Cabinet, Enameled Steel 910-6983SP Fryer Cabinet, Stainless Steel 900-7213SP Spreader Cabinet, Enameled Steel (no roll-over on top edge) 910-7213SP Spreader Cabinet, Stainless Steel (no roll-over on top edge) 900-2568SP Base, Single Cabinet...
  • Page 54 CABINET ASSEMBLIES FILTER MAGIC II 806-6495 (Stainless) and 806-6496 (Enameled)
  • Page 55 ITEM PART # COMPONENT Side, Cabinet, Left 901-9324SP Enameled Steel 911-9324SP Stainless Steel Side, Cabinet, Right 902-9324SP Enameled Steel 912-9324SP Stainless Steel Back, Filter Magic II Cabinet 900-7274 Enameled Steel 910-7274 Stainless Steel 806-5317 Rail Assembly, Filter Pan 900-4389SP Channel, Rear Base 806-5209 Pad, Leg 900-4813...

  • Page 56: Casters, Legs, And Associated Hardware

    CASTERS, LEGS, AND ASSOCIATED HARDWARE ITEM PART # COMPONENT 810-0378 Caster, Rigid, 5”, w/o Brake 810-0357 Caster, Swivel, 5”, w/Brake 810-0356 Caster, Swivel, 5”, w/o Brake 806-5209 Caster/Leg Pad Assembly 806-3811 Leg Assembly, Nickel Plated 810-1205 Leg Assembly, SS 826-1119 Leg Assembly, Set of 4, Nickel Plated 826-1259 Leg Assembly, Set of 4, SS...

  • Page 57: Component Shield And Filter Box Assemblies And Component Parts

    COMPONENT SHIELD AND FILTER BOX ASSEMBLIES AND COMPONENT PARTS Timer and Bracket Assembly is omitted on 806-4774SP and 806-4776SP Component Shield Assemblies without Interface Boards ITEM PART # COMPONENT Complete Shield Assemblies 806-4774SP 120V, 50/60 Hz, w/o Interface Board 806-4776SP 240V, 50/60 Hz, w/o Interface Board 806-4772SP 120V, 50/60 Hz, w/o Interface Board, w/Melt Cycle Timer...
  • Page 58 LINE LINE LOAD LOAD COMP COMP AC Component Shield Assemblies with Interface Boards 2-12...
  • Page 59 Block, Terminal, 20-Pin 807-2469 Bushing, Heyco, 1” ID 810-0448 Clip, Relay Retaining 807-0160 Connector, 12-Pin 806-3548 Interface Board, 45 Series Universal Replacement 900-4340 Shield, Component 809-0349 Spacer, 4 x 6 mm, Interface Board Standoff 824-0161 Support, Interface Board Transformer, 12V...

  • Page 60: Control Panel Assemblies, Flue Caps, Top Caps, And Related Items

    CONTROL PANEL ASSEMBLIES, FLUE CAPS, TOP CAPS, and RELATED ITEMS ITEM PART # COMPONENT 803-0028 Basket Hanger, Universal 823-1462 Basket Hanger, Burger King 806-4732SP Control Panel Assembly, 1 Fryer 806-4733SP Control Panel Assembly, 2-Fryer Battery 806-4734SP Control Panel Assembly, 3-Fryer Battery 806-5018SP Control Panel Assembly, 4-Fryer Battery 910-5018 Flue Cap, 1 Fryer, w/lip...
  • Page 61 ITEM PART # COMPONENT 806-0325 Basket Lift Roller Assembly, Complete (Items 1-7) 806-9257 Basket Lift Roller Assembly, Complete (Items 4-8) 910-4830 Mount, Three-Piece Roller Guide Bracket 911-1001 Bracket, Roller Guide, Left 912-1001 Bracket, Roller Guide, Right 826-1334 Screw, ¼ – 20 x 1¼” (Pkg of 5) 810-0374 Spacer 810-0194...

  • Page 62: Controller Assemblies (Thermostat Controllers)

    MJ45E w/MECHANICAL TIMERS (TYPICAL) Controllers in older units may have a Frymaster logo or a Master Jet logo. The Master Jet logo has be e n d i s c o n t i n u e d a nd i s n o longer available.
  • Page 63 Label, 15-minute Mechanical Timer Bezel 802-0765A Label, Control Panel 802-1470A Label, Thermostat Dial 807-1525 Light, Melt Cycle, White, 24V 802-0336 Logo, Frymaster 809-0050 Nut, Hex 910-4346 Panel, Thermostat Control w/120V Electric Timers 910-4344 Panel, Thermostat Control w/240V Electric or w/Mechanical Timers 910-4345...

  • Page 64: Controller Assemblies (Other Than Thermostat Controllers)

    CONTROLLER ASSEMBLIES (Other than Thermostat Controllers) C Y C L C Y C L 9 . 9 9 9 Frymaster Frymaster COMPUTER MAGIC Frymaster SOLID STATE ITEM PART # COMPONENT Computer Magic III 806-3705 Built-In 806-4699 Remote In-Hood 806-4698 Remote On-Hood...

  • Page 65: Door Assembly

    DOOR ASSEMBLY DOOR ASSEMBLY, UNIVERSAL ITEM PART # COMPONENT Components 810-0066 Door Catch, Magnetic 806-4487 Door Pin Assembly 810-1392 Handle, Door, Wireform, SS (must be ordered separately) 810-1508 Hinge, Door, Universal (must be ordered separately) 900-6595 Liner, Door 824-0616 Panel, Door, Outer 826-1379 Screw, #10 x ½”...

  • Page 66: Drain And Filtration System Components

    DRAIN AND FILTRATION SYSTEM COMPONENTS Filter Magic II Square Drain Components ITEM PART # COMPONENT 810-0396 Clamp Section (requires 2 per connection) 826-1362 Nut, ¼–20 (Pkg of 10) 826-1375 Screw, 10–32 x ¾ 816-0032 Seal (Connection Gasket) 826-1348 Cover, Cleanout (Pkg of 5) 816-0021 Gasket, Cleanout 826-1382...

  • Page 67: Fm45 Drain Valve Assembly

    FM45 Drain Valve Assembly ITEM PART # COMPONENT 806-8137 Bracket, Drain Safety Microswitch 807-2103 Microswitch, Drain Safety 826-1366 Nut, 4-40 Keps w/External Teeth (Pkg of 25) 809-0540 Nut, 2-way Lock, ½-13 810-0820 Handle, Drain Valve 816-0211 Sleeve, Drain Valve Handle 810-1020 Valve, Gemini 1¼-inch Drain 816-0220...

  • Page 68: Filter Magic Ii Filter Pan Assembly

    Filter Magic II Filter Pan Assembly Detail of fitting on outside bottom of inner pan. ITEM PART # COMPONENT 806-9255SP One-Piece Filter Pan Assembly, Complete 823-2751SP One-Piece Pan Only 806-6093SP Two-Piece Pan Assembly, Complete (Unique components are listed below.) 823-1360SP Outer Pan Assembly 823-1731SP Inner Pan Assembly...

  • Page 69: Filter Magic Ii Filter Pump/Motor Assemblies And Associated Components

    Filter Magic II Filter Pump/Motor Assemblies and Associated Components MANUAL RESET ITEM PART # COMPONENT 900-7558SP Cover, Motor 810-1159 Flexline, Steel, 7½” Oil Return (Pump to Filter Pan Outlet) 816-0093 Gasket, Pump/Motor 826-1261 Pump, Viking, 4 GPM (including Gasket 816-0093) 806-6728SP Pump Wiring Assembly 826-1268 Kit, 100 VAC Motor and Gasket...

  • Page 70: Frypot Assemblies And Component Parts

    FRYPOT ASSEMBLIES AND COMPONENT PARTS FRONT BAFFEL CUT AWAY TO SHOW SIDE INSULATION. SIDE PANEL OMITTED TO SHOW DETAILS OF CONSTRUCTION. 2-24...
  • Page 71 ITEM PART # COMPONENT 823-0359SP Frypot Assembly, Stainless Steel, w/o Insulation 823-0921SP Frypot Assembly, Cold Rolled Steel, w/o Insulation Frypot Assemblies, Complete (See note below) 806-1370SP Stainless Steel 806-3810SP Cold Rolled Steel 806-1095SP Front Baffle Assembly, Complete 930-3419 Baffle, Outer Front 812-0245 Insulation, Kaowool, ¼...

  • Page 72: Oil Return Handle Assembly

    OIL RETURN HANDLE ASSEMBLY ITEM PART # COMPONENT 807-2103 Microswitch 930-0839 Bracket, Microswitch 920-0219 Bracket, Valve Handle 900-1853 Handle, Oil Return 814-0047 Sleeve, Handle 900-0239 Arm, Oil Return Valve 920-0220 Linkage, Oil Return Valve 809-0200 Washer, Flat 826-1381 Washer, Nylatron (Pkg of 10) 810-0220 Spacer, Tubular, .493 OD 809-0142...

  • Page 73: Oil Return Plumbing

    OIL RETURN PLUMBING NUT 3/8-24 5/32 THICK NON-LOCKING 3/8-24 LOCK NUT HEX SIZE 1.19 FEMALE END POT TEE FLEX LINE TO NEXT POT, IF REQUIRED MALE END OIL RETURN PLUMBING FILTER RIGHT (TYPICAL) FILTER TEE ITEM PART # COMPONENT 810-0278 Valve, Ball, ½”...

  • Page 74: Power Shower Assembly

    POWER SHOWER ASSEMBLY ITEM PART # COMPONENT 806-4503SP Power Shower Assembly, Full Vat, Complete 809-0415 Screw, Cleanout 814-0001 Grip, Handle 826-1390 Seal (Gasket) (Pkg of 5) 826-1344 O-Ring (Pkg of 5) 2-28...

  • Page 75: Temperature Probes, High-Limits, And Related Components

    TEMPERATURE PROBES, HIGH LIMITS, AND RELATED COMPONENTS High-limit configuration for use with Robertshaw gas valves. High-limit configuration for use with Honeywell gas valves. ITEM PART # COMPONENT 806-4206 Temperature Probe, Minco, w/Ultra-7 Element 826-1177 High-Limit Thermostat Kit (for use with Robertshaw valves) 806-7550 High-Limit Thermostat Assembly (for use with Honeywell valves) 807-2274...

  • Page 76: Wiring Assemblies, Wiring Harnesses, Cables, And Cable Assemblies

    WIRING ASSEMBLIES, WIRING HARNESSES, CABLES, AND CABLE ASSEMBLIES 31C 19 inches (482mm) 29C 12 inches (305mm) 35C 32 inches (813mm) 30C 19 inches (482mm) 32C 18.5 inches (470mm) 33C 18.5 inches (470mm) 43C 49 inches (124.5cm) 48C 12 inches (30.5cm) 47C 48 inches (122cm) 49C 12 inches (30.5cm) 42C 12 inches (30.5cm)
  • Page 77 ITEM PART # COMPONENT 806-2079SP Wiring Assembly, 120V Bell Crank Basket Lift Internal 806-4798SP Wiring Assembly, Power to Bell Crank or Modular Basket Lift 806-8555SP Wiring Assembly, 208/240V Modular Basket Lift Internal 806-4214 Wiring Assembly, Fryer to Fryer Drain Safety Switch Jumper 806-4215 Wiring Assembly, Fryer to Filter Drain Safety Switch Jumper 806-2071...

  • Page 78: Miscellaneous Electrical Components

    MISCELLANEOUS ELECTRICAL COMPONENTS ITEM PART # COMPONENT Power Cords 807-0154 100/120V–15A w/grounded plug 806-6229SP 100/208/240V–15A, w/o plug 807-1685 100/208/240V–18A, w/o plug Connectors 807-0158 6-Pin Female 807-0156 9-Pin Female 807-0159 12-Pin Female 807-0875 15-Pin Female 807-0157 6-Pin Male 807-0155 9-Pin Male 807-0160 12-Pin Male 807-0804...

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