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Pella 81CP0101 Installation Instructions Manual

Clad windows with flush flange
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©2012 Pella Corporation
INSTALLATION INSTRUCTIONS - INSTRUCCIONES PARA
LA INSTALACIÓN
CLAD WINDOWS WITH FLUSH FLANGE
Lea las instrucciones en español en el reverso
Installation Instructions for Replacement of Aluminum Windows in Hard Coat Stucco
Applications in arid climates.
These instructions are designed for typical California hard coat stucco exterior applications. The
installation must leave the existing aluminum window frame and weep system in place. These
instructions are not to be used with any other construction method and rely on the integrity
of the existing aluminum window frame and flashing system. Building designs, construction
methods, building materials, and site conditions unique to your project may require an installation
method different from these instructions and additional care. Determining the appropriate
installation method is the responsibility of you, your architect, or construction professional. If you
have questions, please contact your local Pella retailer.
REMEMBER TO USE APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT.
Flush Flange
Limited Warranty is part of the terms of the sale. Failure to comply with all Pella installation
and maintenance instructions may void your Pella product warranty. See Limited Warranty for
complete details at http://warranty.pella.com.
Existing Aluminum
Window Frame
Always read the Pella
Pella products. By installing this product, you are acknowledging that this
Limited Warranty before purchasing or installing
®
Part Number: 81CP0101

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Summary of Contents for Pella 81CP0101

  • Page 1 Pella products. By installing this product, you are acknowledging that this Limited Warranty is part of the terms of the sale. Failure to comply with all Pella installation and maintenance instructions may void your Pella product warranty. See Limited Warranty for...
  • Page 2 YOU WILL NEED TO SUPPLY: TOOLS REQUIRED: • C omposite or Impervious shims/spacers • Tape measure (12 to 20) • Level • S ealant gun • P ressure-treated 2x4 (4-6 ft) • 3 -1/4” finish head screws (16-20) • S quare • W ood blocking to support new window. • Screwdriver (Flat) (20-30 ft) • Utility knife • P ella® SmartFlash™ foil backed butyl window • Hacksaw and door flashing tape or equivalent • 5/32" and 3/8" drill bit • P ella Window and Door Installation Sealant or • 1/2" drill guide...
  • Page 3 OPENING PREPARATION D. Use pliers to remove the 2” section(s) of frame. E. Starting in the 2” frame notch, use a reciprocating saw to cut the frame legs flush with the drywall. Do not cut through the frame exposing the rough opening. Do not damage the drywall where it will remain exposed after the new window is in place. Note: At the sill, ensure that 1/4”...
  • Page 4 OPENING PREPARATION Window Frame Depth minus 1/4" I. Install wood blocking around the entire opening. Flashing Tape The blocking must be the same height as the existing aluminum window frame. The blocking must Wood Blocking extend to the interior far enough to provide full support for the sill of the new window, however may extend as far to the interior as desired.
  • Page 5 WINDOW PREPARATION A. Casement: On the room side of the window drill 1/8" diameter clearance holes through the head, jambs and sill of the frame. Space the holes a maximum of 6" from each end and a maximum of 16" on center. Note: On vent casements, place the holes so they do not interfere with the roto operator and the latch points on the lock side of the window. EVERY 6" 16" 6" Drill 1/8" clearance hole 6"...
  • Page 6 Use an electric shears, circular saw or table saw to cut the flange. Pella SmartFlash Tape B. Apply Pella SmartFlash tape across the head of the window extending 6" down each jamb. Place the tape starting on the aluminum cladding and extending onto the wood frame.

  • Page 7: Interior Seal

    APPLY ExTERIOR PERIMETER SEALANT A. Place a corner bead of sealant on the edge Exterior of the window flush flange on top, sides and bottom to the stucco. Leave a 2" gap in the sealant bead at the bottom, corresponding to the weep hole locations in the existing aluminum window frame. 2"...

  • Page 8: Care And Maintenance

    Pella installation instructions; or the use of Pella products in wall systems which do not allow for proper management of moisture within the wall systems. The determination of the suitability of all building components, including the use of Pella products, as well as the design and installation of flashing and sealing systems are the responsibility of the Buyer or User, the architect, contractor, installer, or other construction professional and are not the responsibility of Pella.
  • Page 9 INSTALLING ROTO COVER AND CRANK Note: Finish the interior of the window and allow the Pocket End window to dry before proceeding with these instructions. (To open the window for finishing, partially insert the lock handle into the jamb, unlock the unit, temporarily attach the crank handle and turn to open.) Screw Hole A.