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© 2011 Pella Corporation
INSTALLATION INSTRUCTION -
INSTRUCCIONES DE INSTALACION
PELLA
REPLACEMENT DOUBLE-HUNG VENT WINDOW
Important! The Pella Replacement Window is designed to replace older style double-hung
windows. The original window frame will remain in place and only the existing sash will be
removed. Read these instructions thoroughly before beginning. Failure to install as recommended
will void any warranty, express or implied. For types of installation other than shown, contact your
local Pella representative or visit http://www.pella.com.
YOU WILL NEED TO SUPPLY:
• Cedar or Impervious shims/spacers (12 to 20)
• Closed cell foam backer rod/sealant backer (12 to 30
ft.)
• Pella
SmartFlash
®
and door flashing tape or equivalent
• High quality exterior grade polyurethane or silicone
sealant (1 tube per window)
• Great Stuff ™ Window and Door Insulating Foam
Sealant by the Dow Chemical Company or equivalent
low pressure polyurethane window and door foam -
DO NOT use high pressure or latex foams.
Installation will require two or more persons for safety reasons.
REMEMBER TO USE APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT.
Checkrail
Always read the Pella® Limited Warranty before purchasing or installing Pella
products. By installing this product, you are acknowledging that this Limited Warranty
is part of the terms of the sale. Failure to comply with all Pella installation and maintenance
instructions may void your Pella product warranty. See Limited Warranty for complete details at
http://warranty.pella.com.
PRECISION FIT AND RENOVATION POCKET
®
foil backed butyl window
™
TOOLS REQUIRED:
• Tape measure
• Level
• Hammer
• Utility knife
• Pry bar
• Sealant gun
• Screwdrivers
• Putty knife
• Wood chisel
• Drill
I N T
E R I O
Flashing tape
Part Number: 808F0105
(#2 Phillips and Flat blade)
R
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Summary of Contents for Pella 808F0105
- Page 1 By installing this product, you are acknowledging that this Limited Warranty is part of the terms of the sale. Failure to comply with all Pella installation and maintenance instructions may void your Pella product warranty. See Limited Warranty for complete details at...
- Page 2 DOUBLE-HUNG SASH REMOVAL CAUTION: Many windows in older homes are painted with lead-based paint. Removal of old windows may disturb this paint. Proper precautions must be taken to minimize exposure to dust and debris. Consult state or local authorities for more information. Note: Verify the opening and window dimensions prior to removing the existing window sash.
- Page 3 D. Lower the top sash and cut the balance cords allowing the balance weights to fall into the weight pocket. Remove the top sash. E. Remove the balance cord pulleys. Unscrew and remove the balance cord pulleys. If they cannot be removed easily, drive them into the jamb using a hammer.
- Page 4 SEALING AND FASTENING THE WINDOW Head blind stop Jamb blind A. Apply a 3/8" continuous bead of sealant to the interior stop face of the existing blind stops at the head and both jambs. Stool B. Place a bead of sealant where the existing stool meets the existing frame sill and jambs.
- Page 5 SEALING AND FASTENING THE WINDOW (CONTINUED) F. Place shims approximately 5" up from the bottom of window to plumb and square the window. Check for squareness by making sure the diagonal measurement from corner to corner is within 1/16" in both directions. Also place shims in line with the jamb hole near the center of the unit.
- Page 6 INTERIOR SEAL Caution: Ensure use of low pressure polyurethane window and door insulating foams and strictly follow the foam manufacturer’s recommendations for application. Use of high pressure foams or improper application of the foam may cause the window frame to bow and hinder operation. A.
- Page 7 180 grit or finer sandpaper. DO NOT use steel wool. BE CAREFUL NOT TO SCRATCH THE GLASS. Remove sanding dust. Pella products must be finished per the below instruction; failure to follow these instructions voids the Limited Warranty. • On casement and awnings, it is optional to paint, stain or finish the vertical and horizontal sash edges.
- Page 8 Pella. Pella products should not be used in barrier wall systems which do not allow for proper management of moisture within the wall systems, such as barrier Exterior Insulation and Finish Systems, (EIFS) (also known as synthetic stucco) or other non-water managed systems. Except...
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