Related Manuals for Friedrich PTAC - R410A
Summary of Contents for Friedrich PTAC - R410A
- Page 1 2 0 1 1 PTAC - R410A Models Packaged Terminal Air Conditioners Packaged Terminal Heat Pumps PD-ServMan-E (2-11)
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Page 2: Technical Support
CUSTOMER SATISFACTION and QUALITY ASSURANCE Friedrich is a conscientious manufacturer, concerned about customer satisfaction, product quality, and controlling warranty costs. As an Authorized Service Provider you play a vital role in these areas. By adhering to the policies and procedures you provide us with vital information on each warranty repair you complete. -
Page 3: Table Of Contents
Important Safety Information ...2-4 Introduction ...4 General Product Features ...5 HVAC Engineering Specifi cations ...6 Component identifi cation ...7 Accessories ...8-9 Unit Identifi cation ...10 Chassis Specifi cations ...11 Cooling and Heating Performance ...12-13 Electric Heat Data ...14 Electrical Rating Tables ...15 Power Cord Information ...15-17 Remote Wall Thermostat / Low Voltage Wire Connections ...18-19... -
Page 4: Important Safety Information
IMPORTANT SAFETY INFORMATION The information contained in this manual is intended for use by a qualifi ed service technician who is familiar with the safety procedures required for installation and repair, and who is equipped with the proper tools and test instruments required to service this product. - Page 5 Never operate the A/C unit with wet hands. • Use air conditioner on a single dedicated circuit within the specifi ed amperage rating. • Use on a properly grounded outlet only.
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Page 6: Introduction
Failure to follow these instructions can result in fi re and minor to serious property damage. • WATER DAMAGE HAZARDS: Improper installation maintenance, or servicing of the air conditioner unit, or not following the above • Safety Warnings can result in water damage to personal items or property. -
Page 7: General Product Features
FILTERED FRESH Friedrich PTAC units are capable of introducing up to 75 CFM of outside air into the conditioned space. AIR INTAKE The outdoor air passes through a washable mesh screen to prevent debris from entering the airstream. -
Page 8: Hvac Engineering Specifi Cations
The basic unit shall not exceed 16” high x 42” wide. Overall depth of the unit from the rear of the Friedrich wall sleeve to the front of the decorative front cover shall not exceed 21 ¼”. The unit shall be designed so that room intrusion may be as little as 7 ½”. -
Page 9: Component Identifi Cation
Component Identification Typical Unit Components and Dimensions WALL SLEEVE DISCHARGE GRILLE FILTERS RETURN AIR GRILLE PDXWS Wall Sleeve Dimensions: 16" H x 42" W x 13-¾" D Front Cover Dimensions: 16" H x 42" W x 7-¾" D Cut-Out Dimensions: 16-¼"... -
Page 10: Accessories
SLEEVE EXTENSION RETROFIT KIT Galvanized zinc coated steel, PXSE 2.4" sleeve extension attached to the room side of the sleeve to allow for the installation of a PD-Series Friedrich PTAC in a T-Series sleeve. LATERAL DUCT ADAPTER Attaches to the PTAC/PTHP unit and PDXDAA provides a transition to direct up to 35% of the total CFM to a second- ary room, either left or right of the unit. - Page 11 Accessories New Construction Accessories CONDUIT KIT WITH JUNCTION BOX Hard wire conduit kit with PXCJA junction box for 208/230V and 265V units (subbase not required). Kit includes a means of quick disconnect for easy removal of the chassis. *Required for 265V installations. REPLACEMENT FILTER PACK These are original equipment return air PXFTA chassis).
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Page 12: Unit Identifi Cation
Series PD = P Series Digital PTAC System E = Cooling with or without electric heat H = Heat Pump with Auxiliary Heat Nominal Cooling Capacity 07 = 7000 BTUh 09 = 9000 BTUh 12 = 12000 BTUh 15 = 15000 BTUh PTAC Serial Number Identification Guide SERIAL NUMBER LJ = 2009... -
Page 13: Chassis Specifi Cations
Chassis Specifications PDE Series PDE07K PERFORMANCE DATA: COOLING BTUh 7700/7600 POWER (WATTS) 640/620 12.0/12.2 DEHUMIDIFICATION (pints/hr) SENSIBLE HEAT RATIO 0.84 ELECTRICAL DATA: VOLTAGE (1 PHASE, 60 Hz) 230/208 VOLT RANGE 253-187 CURRENT (AMPS) 2.8/3.0 POWER FACTOR 0.97 Compressor LRA 19.0 Compressor RLA Fan motor horsepower 0.024... -
Page 14: Cooling And Heating Performance
Cooling & Heating Performance PDE 230V - Extended Cooling Performance BTUh 9055 8709 WATTS PDE07 AMPS 0.53 0.72 BTUh 10584 10179 WATTS PDE09 AMPS 0.49 0.66 BTUh 14112 13572 WATTS PDE12 AMPS 0.49 0.66 BTUh 17640 16965 WATTS 1248 1268 PDE15 AMPS 0.47... -
Page 15: Cooling And Heating Performance
Cooling & Heating Performance PDE 265V - Extended Cooling Performance BTUh 9055 8709 WATTS PDE07 AMPS 0.53 0.72 BTUh 10584 10179 WATTS PDE09 AMPS 0.49 0.66 BTUh 14112 13572 WATTS PDE12 AMPS 0.49 0.66 BTUh 17640 16965 WATTS 1248 1268 PDE15 AMPS 0.47... -
Page 16: Electric Heat Data
Electric Heat Data Electric Heat Data HEATER WATTS VOLTAGE HEATING BTUh HEATING CURRENT (AMPS) MINIMUM CIRCUIT AMPACITY BRANCH CIRCUIT FUSE (AMPS) Electric Heat Data HEATER WATTS VOLTAGE HEATING BTUh HEATING CURRENT (AMPS) MINIMUM CIRCUIT AMPACITY BRANCH CIRCUIT FUSE (AMPS) Electric Heat Data HEATER WATTS VOLTAGE HEATING BTUh... -
Page 17: Electrical Rating Tables
** Based on copper wire, single insulated conductor at 60 ° C POWER CORD INFORMATION (230/208V MODELS ONLY) All Friedrich 230/208V PTAC units are shipped from the factory with a Leakage Current Detection Interrupter (LCDI) equipped power cord. The LCDI device meets the UL and NEC requirements for cord connected air conditioners effective August 2004. - Page 18 Model Heater kW PDE07K PDE/PDH07K PDE09K PDE/PDH09K PDE12K PDE/PDH12K PDE15K PDE/PDH15K PDE/PDH07R PDE/PDH09R PDE/PDH12R PDE/PDH15R Electrical Wiring for 265 Volt Models Power Cord Installation All 265V PTAC/PTHP units come with a factory installed non-LCDI power cord for use in a subbase. If the unit is to be hard-wired refer to the instructions below.
- Page 19 TO CHASSIS JUNCTION EXPOSE WIRES (1.0 IN.) TRIM HARNESS TO LENGTH STRIP WIRE ENDS (0.5 IN.) TO WALL JUNCTION Route the cut ends of harness through the conduit connector assembly and conduit sleeve. Be sure to use the supplied conduit bushing to prevent damage to the cord by the conduit. The cord should pass through the Locknut, Spacer, Chassis Junction Box, Conduit Connector, Bushing, then the Conduit Sleeve.
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Page 20: Remote Thermostat And Low Voltage Control Connections
Remote Thermostat and Low Voltage Control Connections Remote Thermostat All Friedrich PD model PTAC units are factory by either the chassis mounted Smart Center or a 24V remote wall mounted thermostat. The thermostat may be auto or manual changeover as long as the control matches that of the PTAC unit. -
Page 21: Wire Connections
Desk Control Terminals The Friedrich PD model PTAC has built-in provisions for connection to an external switch to control power to the unit. The switch can be a central desk control system or even a normally open door switch. For desk control operation connect one side of the switch to the D1 terminal and the other to the D2 terminal. -
Page 22: Friedrich Digital Control Features
FRIEDRICH DIGITAL CONTROL FEATURES The new Friedrich digital PTAC has state of the art features to improve guest comfort, indoor air quality and conserve energy. Through the use of specifi cally designed control software for the PTAC industry Friedrich has accomplished what other Manufacturer’s have only attempted –... -
Page 23: Digital Control Operation
)LJXUH FRP030 FRP030... -
Page 24: Digital Control User Input Confi Guration
)LJXUH DIP SWITCH DOWN Freeze guard Setpoint Limit 2 Setpoint Limit 1 Fan CON/CYC for cooling Fan CON/CYC for heating Wall Thermostat enable Electric heat only (for Heat Pumps) LOCATION OF DIP SWITCHES ON UNIT FRP028... -
Page 25: Digital Control Diagnostics
DIGITAL CONTROL DIAGNOSTICS The chart below lists malfunctions and their description. Indoor air temp sensor open/short Indoor coil sensor open or short Outdoor coil sensor open/short Freeze Guard protection Indoor coil high temp protection Outdoor coil high temp protection Indoor coil freeze protection Defrost (heat pump type) Thermostat wiring error Display ‘F1’, with STATUS light flash... -
Page 26: Malfunction Analysis
MALFUNCTION ANALYSIS Supply voltage is too low Failure of crystal oscillator or reset circuit A/C can’t run Receiver head is loosened Receiver head is broken or it isn’t plugged well Remote controller has malfunction The thermostat hasn’t been adjusted well Too much dust accumulated on the fi... - Page 27 Refrigerant is insuffi cient or leaking Refrigeration system is blocked Too much refrigerant The effi ciency of the compressor is low Condenser can’t discharge smoothly A/C on. No At the time of heating, the electric heater cooling (or heating) Outdoor temperature is too high Whether the cooling (heating) load is suitable The air tightness in room is not good.
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Page 28: Malfunction Analysis
Poor air ventilation Compressor is ON-OFF frequently The air conditioner capability does not match the area of the room, i.e. so called “Big system, Reveiving distance of remote control is too short LCD display fl ashes or when pressing the transmit button the entire screen is displayed. -
Page 29: Components Testing
COMPONENTS TESTING BLOWER / FAN MOTOR A single phase permanent split capacitor motor is used to drive the evaporator blower and condenser fan. A self-resetting overload is located inside the motor to protect against high temperature and high amperage conditions. WARNING ELECTRIC SHOCK HAZARD Disconnect power to the unit before... - Page 30 COMPONENTS TESTING (Continued) HEATER ELEMENTS AND LIMIT SWITCHES’ SPECIFICATIONS All heat pumps and electric heat models are equipped with a heating element and a limit switch (bimetal ther- mostat). The limit is in series with the element and will interrupt the power at a designed temperature. Should the blower motor fail, fi...
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Page 31: Refrigeration System Sequence Of Operation
REFRIGERATION SEQUENCE OF OPERATION A good understanding of the basic operation of the refrigeration system is essential for the service technician. Without this understanding, accurate troubleshooting of refrigeration system problems will be more diffi cult and time consuming, if not (in some cases) entirely impossible. The refrigeration system uses four basic principles (laws) in its operation they are as follows: 1. -
Page 32: Sealed Refrigeration System Repairs
R-410A SEALED REFRIGERATION SYSTEM REPAIRS SEALED SYSTEM REPAIRS TO COOL-ONLY MODELS REQUIRE THE INSTALLATION OF A LIQUID LINE DRIER. SEALED SYSTEM REPAIRS TO HEAT PUMP MODELS REQUIRE THE INSTALLATION OF A SUCTION LINE DRIER. EQUIPMENT REQUIRED: 1. Voltmeter 2. Ammeter 3. -
Page 33: Refrigerant Charging
Method Of Charging / Repairs The acceptable method for charging the RAC system is the Weighed in Charge Method. The weighed in charge method is applicable to all units. It is the preferred method to use, as it is the most accurate. The weighed in method should always be used whenever a charge is removed from a unit such as for a leak repair, compressor replacement, or when there is no refrigerant... -
Page 34: Overcharged Refrigerant Systems
After the unit has run 10 to 15 minutes, check the gauge pressures. Gauges connected to system with an undercharge will have low head pressures and substantially low suction pressures. Overcharged Refrigerant Systems Compressor amps will be near normal or higher. Noncondensables can also cause these symptoms. -
Page 35: Capillary Tube Systems/Check Valve
HERMETIC COMPONENTS CHECK WARNING BURN HAZARD Proper safety procedures must be followed, and proper protective clothing must be worn when working with a torch. Failure to follow these procedures could result in moderate or serious injury. METERING DEVICE Capillary Tube Systems All units are equipped with capillary tube metering devices. -
Page 36: Reversing Valve Description/Operation
REVERSING VALVE DESCRIPTION/OPERATION WARNING ELECTRIC SHOCK HAZARD Disconnect power to the unit before servicing. Failure to follow this warning could result in serious injury or death. The Reversing Valve controls the direction of refrigerant fl ow to the indoor and outdoor coils. It consists of a pressure- operated, main valve and a pilot valve actuated by a solenoid plunger. -
Page 37: Reversing Valve
When sluggish or stuck in the mid-position, part of the discharge gas from the compressor is directed back to the suction side, resulting in excessively high suction pressure. Should the valve fail to shift from coooling to heating, block the air fl ow through the outdoor coil and allow the discharge pressure to build in the system. -
Page 38: Compressor Checks
6. Protect new valve body from heat while brazing with plastic heat sink (Thermo Trap) or wrap valve body with wet rag. Fit all lines into new valve and braze lines into new valve. WARNING EXPLOSION HAZARD The use of nitrogen requires a pressure regulator. -
Page 39: External Overload
WARNING BURN HAZARD Certain unit components operate at temperatures hot enough to cause burns. Proper safety procedures must be followed, and proper protective clothing must be worn. Failure to follow this warning could result in moderate to serious injury. External Overload With power off, remove the leads from compressor termi- nals. -
Page 40: Compressor Replacement
COMPRESSOR REPLACEMENT Recommended procedure for compressor replacement WARNING RISK OF ELECTRIC SHOCK Unplug and/or disconnect all electrical power to the unit before performing inspections, maintenances or service. Failure to do so could result in electric shock, serious injury or death. Be certain to perform all necessary electrical and refrigeration tests to be sure the compressor is actually defective before replacing. -
Page 41: Routine Maintenance
SPECIAL PROCEDURE IN THE CASE OF MOTOR COMPRESSOR BURNOUT WARNING ELECTRIC SHOCK HAZARD Turn off electric power before service or installation. Failure to do so may result in personal injury, or death. WARNING HIGH PRESSURE HAZARD Sealed Refrigeration System contains refrigerant and oil under high pressure. -
Page 42: Troubleshooting Charts
TROUBLESHOOTING CHART - COOLING REFRIGERANT SYSTEM DIAGNOSIS COOLING PROBLEM LOW SUCTION PRESSURE Low Load Conditions Low Air Flow Across Indoor Coil Refrigerant System Restriction Undercharged Moisture in System TROUBLESHOOTING CHART - HEATING REFRIGERANT SYSTEM DIAGNOSIS HEATING PROBLEM LOW SUCTION PRESSURE Low Air Flow Across Outdoor Coil Refrigerant System... -
Page 43: Troubleshooting Charts
ELECTRICAL TROUBLESHOOTING CHART - HEAT PUMP WARNING ELECTRIC SHOCK HAZARD Turn off electric power before service or installation. Extreme care must be used, if it becomes necessary to work on equipment with power applied. Failure to do so could result in serious injury or death. -
Page 44: Wiring Diagrams For Wall Mounted Thermostats
REMOTE WALL THERMOSTAT WIRING DIAGRAM LEGEND FOR T-STAT WIRING HARNESS 24 VAC Power From Unit Coil for Cooling Call for Heat Reversing Valve Energized in cooling mode Call for Low Fan Call for High Fan RT6 - Two Speeds Fan -- -- -- Field Wiring THERMOSTAT CONNECTIONS COOL WITH ELECTRIC HEAT... - Page 45 REMOTE WALL THERMOSTAT WIRING DIAGRAM HEAT PUMP WITH ELECTRIC HEAT LEGEND FOR T-STAT WIRING HARNESS 24 VAC Power From Unit Coil for Cooling Call for Heat Reversing Valve Energized in cooling mode Call for Low Fan Call for High Fan RT6 - Two Speeds Fan T-Stat - Field Provided -- -- -- Field Wiring...
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Page 46: Wiring Diagram
5VDC 5VDC 5VDC Thermistors Indoor Outdoor Logic Board 24VAC 12VAC 12VDC TRAN Display 208/230 Control 265 VAC Board COMPONENT ID COMP = Compressor CAP = Capacitor HTR = Heater TB = Terminal Block OM = Outdoor Fan Motor IM = Indoor Fan Motor TRAN = Transformer RELAY COMM = L.V. -
Page 47: Rt6 Installation, Operation And Application Guide
To Install Thermostat Electronic Thermostat Installation, Operation & Application Guide Parts Diagram Wiring Diagrams Terminal Designator Descriptions Icon Descriptions RT6 Output Chart Configuration Cool Heat Heat Specifications Configuration Mode Important Safety Information :$51,1* Package Contents/Tools Required To Remove Existing Thermostat OHIW... - Page 48 Configuration Mode Settings Operating Modes OFF Mode Heat Mode Cool Mode Set Point Adjustment Heat Set Point Cool Set Point Testing the Thermostat &$87,21 Heat Test Cool Test Fan Test Mode of Operation Troubleshooting Symptom Remedy Button Functions...
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Page 49: Thermistors Resistance Values
Resistance Table for Air Indoor Temperature Sensor Temp. Resistance Temp. 138.100 128.600 121.600 115.000 108.700 102.900 97.400 92.220 87.350 82.750 78.430 74.350 70.500 66.880 63.460 60.230 57.180 54.310 51.590 49.020 46.600 44.310 42.140 40.090 38.150 36.320 34.580 32.940 31.380 29.900 28.510 27.180 25.920... - Page 50 Resistance Table for Frost Protection Indoor and Outdoor Temperature Sensors Temp. Resistance 181.400 171.400 162.100 153.300 145.000 137.200 129.900 123.000 116.500 110.300 104.600 99.130 94.000 89.170 84.610 80.310 76.240 72.410 68.790 65.370 62.130 59.080 56.190 53.460 50.870 48.420 46.110 43.920 41.840 39.870 38.010...
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Page 51: Warranty
For international warranty information, contact the Friedrich Air Conditioning Company - International Division. Any defective part to be replaced must be made available to FRIEDRICH in exchange for the replacement part. Reasonable proof must be presented to establish the date of install, otherwise the beginning date of this certificate will be considered to be our shipment date plus sixty days. -
Page 52: 2011 Ptac Exploded View
2011 PTAC EXPLODED VIEW... -
Page 53: 2011 Ptac Parts List - Pde Models
2011 PTAC PARTS LIST - PDE MODELS Ref. # Description Air Filter (Pair) Air Guide Ambient Temperature Sensor Basepan Bearing Cap Bearing Support, Rubber sub-assy Bellows Drain Valve Bottom Inner Wall Brace Capacitor Capacitor, Fan Capacitor, Fan Capillary Tube Assy Chassis Flange, Right Chassis Flange, Left Compressor Assy... -
Page 54: 2011 Ptac Parts List - Pdh Models
4-way Reversing Valve Assy 4-way Reversing Valve Assy Friedrich # Friedrich # Friedrich # Friedrich # Friedrich # Friedrich # Friedrich # Friedrich # 68700138 68700138 68700138 68700138 68700138 68700138 68700138 68700138 68700055 68700056 68700057 68700058 68700082 68700083 68700082 68700083... - Page 55 FRIEDRICH AIR CONDITIONING CO. 10001 Reunion Place, Ste. 500, San Antonio, TX 78216 P 210-546-0500 | F 210-546-0731 www.friedrich.com PD-ServMan-E (2-11) Printed in the U.S.A.