Heatiator CB4236IR Owner's Manual

B-vent gas appliance
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Model(s):
CB4236IR
CB4842IR
B-Vent Gas Appliance
• Important operating
a n d m a i n t e n a n c e
instructions included.
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury, or death.
• DO NOT store or use gasoline or other flam-
mable vapors and liquids in the vicinity of this
or any other appliance.
• What to do if you smell gas
- DO NOT try to light any appliance.
- DO NOT touch any electrical switch. DO
NOT use any phone in your building.
- Immediately call your gas supplier from a
neighbor's phone. Follow the gas suppli-
er's instructions.
- If you cannot reach your gas supplier, call
the fire department.
• Installation and service must be performed
by a qualified installer, service agency, or the
gas supplier.
This appliance may be installed as an OEM installation
in manufactured home (USA only) or mobile home and
must be installed in accordance with the manufacturer's
instructions and the manufactured home construction and
safety standard, Title 24 CFR, Part 3280 or Standard for
Installation in Mobile Homes, CAN/CSA Z240MH.
This appliance is only for use with the type(s) of gas
indicated on the rating plate.
NOTICE
DO NOT DISCARD THIS MANUAL
• Read, understand and follow
these instructions for safe
installation and operation.
Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09
Owner's Manual
Installation and Operation
• Leave this manual with
party responsible for use
and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
DO NOT touch glass until it is cooled
NEVER allow children to touch glass
Keep children away
CAREFULLY SUPERVISE children in same room as
fireplace.
Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other flammable
materials.
Keep clothing, furniture, draperies and other flammable
materials away.
This appliance has been supplied with an integral barrier
to prevent direct contact with the fixed glass panel. DO
NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install one.
In the Commonwealth of Massachusetts installation must be
performed by a licensed plumber or gas fitter.
A CO detector shall be installed in the room where the appliance
in installed.
Installation and service of this appliance should be
performed by qualified personnel. Hearth & Home
Technologies suggests NFI certified or factory trained
professionals, or technicians supervised by an NFI
certified professional.


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Summary of Contents for Heatiator CB4236IR

  • Page 1 Owner’s Manual Installation and Operation Model(s): CB4236IR CB4842IR B-Vent Gas Appliance NOTICE DO NOT DISCARD THIS MANUAL • Important operating • Read, understand and follow • Leave this manual with a n d m a i n t e n a n c e...
  • Page 2: Congratulations

    Read this manual before installing or operating this appliance. Please retain this owner’s manual for future reference. A. Congratulations This owner’s manual should be retained for future reference. Congratulations on selecting a Heatilator gas fireplace, We suggest that you keep it with your other important an elegant and clean alternative to wood burning fire- documents and product manuals.
  • Page 3: Table Of Contents

    Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. •...
  • Page 4 15 Troubleshooting A. Intellifire Ignition System  16 Reference Materials A. Appliance Dimension Diagram B. Service Parts List  C. Optional Components D. Contact Information  = Contains updated information. Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09...
  • Page 5: Warranty

    B. Warranty Hearth & Home Technologies Inc. LIMITED LIFETIME WARRANTY Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer. WARRANTY COVERAGE: HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance...
  • Page 6 B. Warranty (continued) WARRANTY CONDITIONS: • This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of HHT authorized dealers is available on the HHT branded websites. • This warranty is only valid while the HHT appliance remains at the site of original installation. •...
  • Page 7: Listing And Code Approvals

    Listing and Code Approvals A. Appliance Certification C. BTU Specifications MODELS: CB4236IR, CB4842IR Caliber BV Series CB4236 CB4842 LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Vented Gas Fireplace Heater Max/Min Input Rate (NG) 0,000/20,000 ,000/22,000 STANDARD: ANSI Z21.88b-2008/CSA 2.33b-2008 Orifice Size (NG) .0 in./2.56 mm .04 in./2.64 mm...
  • Page 8: User Guide

    User Guide Operating Instructions A. Gas Fireplace Safety • Never leave children alone near a hot fireplace, whether operating or cooling down. • Teach children to NEVER touch the fireplace. WARNING • Consider not using the fireplace when children will be HOT SURFACES! present.
  • Page 9: Fan Kit (Optional)

    C. Fan Kit (optional) G. Remote Controls, Wall Controls and Wall Switches • Refer to Figure 2. for location of control. Follow the instructions supplied with the control installed to operate your fireplace: D. Clear Space For safety: WARNING! DO NOT place combustible objects in •...
  • Page 10: For Your Safety Read Before Lighting

    J. Lighting Instructions (IPI) • For normal use, activate/deactivate your fireplace with the wall switch or remote control. • The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer. To prolong battery life, remove them when using the transformer. •...
  • Page 11: After Fireplace Is Lit

    K. After Fireplace is Lit Initial Break-in Procedure Indicator • The fireplace should be run three to four hours continuously on high. • Turn the fireplace off and allow it to completely cool. • Remove fixed glass assembly. See Section 14.J. •...
  • Page 12: Maintenance And Service

    Maintenance and Service Doors, Surrounds, Fronts Any safety screen or guard removed for servicing must be Frequency: Annually replaced prior to operating the fireplace. By: Homeowner When properly maintained, your fireplace will give you many years of trouble-free service. We recommend an- Tools needed: Protective gloves, stable work surface nual service by a qualified service technician.
  • Page 13: Maintenance Tasks-Qualified Service Technician

    B. Maintenance Tasks-Qualified Service Burner Ignition and Operation Technician Frequency: Annually The following tasks must be performed by a qualified By: Qualified Service Technician service technician. Tools needed: Protective gloves, vacuum cleaner, whisk Gasket Seal and Glass Assembly Inspection broom, flashlight, voltmeter, indexed drill bit set, and a manom- eter.
  • Page 14: Installer Guide

    Installer Guide Getting Started A. Typical Appliance System NOTICE: Illustrations and photos reflect typical installations and are for design purposes only. Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual Vertical Termination Cap Noncombustible roof flashing maintains minimum Storm Collar clearance around pipe...
  • Page 15: Design And Installation Considerations 5

    B. Design and Installation Considerations D. Inspect Appliance and Components Heatilator B-type vent gas appliances are designed to The following B-vent components are needed for installa- operate with all exhaust gases expelled to the outside of tion. the building, and combustion air pulled from the room. •...
  • Page 16: Negative Pressure 6

    E. Negative Pressure • Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the fireplace. WARNING! Asphyxiation Negative pressure can Risk! • Avoid installing the fireplace near doors, walkways or cause spillage of combustion fumes and soot. Fireplace small isolated spaces.
  • Page 17: Framing And Clearances

    Actual installation may vary due to of traffic and away from furniture and draperies. individual design preference. 1/2 in. (13 mm) 48 in. (1219 mm) Drywall max. Model # CB4236IR 50-5/8 23-1/2 71-5/8 1,067 1286 1118 1819 CB4842IR 55-1/4...
  • Page 18: Clearances 8

    C. Clearances WARNING! Risk of Fire! Maintain specified air space NOTICE: Install appliance on hard metal or wood surfaces clearances to appliance and vent pipe: extending full width and depth. DO NOT install directly on carpeting, vinyl, tile or any combustible material other than •...
  • Page 19: Mantel And Wall Projections 9

    D. Mantel and Wall Projections WARNING! Risk of Fire! Comply with all minimum clear- ances as specified. Framing or finishing material closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc). Mantels 30 in.
  • Page 20: Termination Locations

    Termination Locations A. Vent Termination Minimum Clearances 6 in. (minimum) up to 20 in. 18 in. minimum WARNING 152 mm/508 mm 457 mm 20 in. and over 0 in. minimum Fire Risk. Maintain vent clearance to combustibles as Gas, Wood or Fuel Oil specified.
  • Page 21: Vent Information And Diagrams

    Vent Information and Diagrams A. Vent Guidelines Minimum clearances are WARNING! Fire Risk/Asphyxiation! This appliance re- per vent manufacturer's quires the specified pipe for operation. Incorrect pipe may specifications cause spillage, condensation and overheating. These models require the 5 in. (27 mm) B-vent double Metal plumber's strap wall vent pipe.
  • Page 22: Vent Clearances And Framing

    Vent Clearances and Framing A. Pipe Clearances to Combustibles Vent clearances are per vent manufacturer’s specifica- tions. The vent MUST be Listed B-Vent pipe. WARNING! Risk of Fire! MAINTAIN AIR space clearance to vent. DO NOT pack insulation or other combustibles: •...
  • Page 23: Appliance Preparation

    Appliance Preparation A. Install Outside Air Kit Damper Assembly C. Secure and Level the Appliance CAUTION! Risk of Cuts/Abrasions/Flying Debris. WARNING! Risk of Fire! Prevent contact with: Wear protective gloves and safety glasses during installa- • Sagging or loose insulation tion.
  • Page 24: Installing Vent Pipe

    Installing Vent Pipe A. Assembly of Vent Sections C. Secure Vent Sections This B-Vent appliance requires 5 in. B-vent double-wall Secure vent sections with vent supports following B-vent pipe. Follow the pipe manufacturer’s installation guide- manufacturer’s instructions. lines when installing the unit. This will ensure proper WARNING! Risk of Fire or Explosion! Use vent run operation and prevent safety hazards.
  • Page 25: Gas Information

    Gas Information A. Fuel Conversion C. Gas Connection • Make sure the appliance is compatible with available • Refer to Reference Section 6.A. for location of gas line gas types. access in appliance. • Conversions must be made by a qualified service •...
  • Page 26: Electrical Information

    Electrical Information • This appliance is equipped with an Intellifire control valve A. Wiring Requirements which operates on a  volt system. NOTICE: This appliance must be electrically wired • Plug the -volt AC transformer into the appliance junction and grounded in accordance with local codes or, in the box to supply power to the unit OR install two D cell absence of local codes, with National Electric Code batteries (not included) into the battery pack before...
  • Page 27: Junction Box Installation

    E. Junction Box Installation If the box is being wired from the OUTSIDE of the appli- ance: Romex Connector • Remove the cover plate located on the outer shell - right side (see Figure 2.2). 14/2WG • Install the supplied Romex™ connector in the cover plate.
  • Page 28: Finishing

    Finishing B. Facing Material A. Mantel and Wall Projections • Metal front faces may be covered with non-combustible WARNING! Risk of Fire! Comply with all minimum clear- materials only. ances as specified. Framing closer than the minimums • Facing and/or finishing materials must not interfere with listed must be constructed entirely of noncombustible air flow through louvers, operation of louvers or doors, materials (i.e., steel studs, concrete board, etc.) Failure to...
  • Page 29: Appliance Setup

    Appliance Setup A. Remove Glass Assembly G. Place the Rockwool See Section J. WARNING! Risk of Explosion! Follow rockwool placement B. Remove the Shipping Materials instructions. DO NOT place rockwool directly over burner ports. Replace rockwool material annually. Improperly Remove shipping materials from inside or underneath the placed rockwool interferes with proper burner operation.
  • Page 30: Install The Log Assembly

    H. Install the Log Assembly I. Firescreen • Base logs have been permanently mounted on the grate The firescreen is a protective barrier and must be at- assembly and should not be moved. See Figure 4.5. tached. Removing Firescreen • Open lower access panel and pull base of screen towards you.
  • Page 31: Install Louvers And Trim

    K. Install Louvers and Trim • Install optional trim kits and/or surrounds using the instructions included with the accessory. • Use non-combustible materials to cover the gap between the sheet rock and the appliance (if desired). • Do not obstruct or modify the air inlet/outlet grilles. •...
  • Page 32: Troubleshooting

    Troubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified service technician in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualified service technician. Con- tact your dealer to arrange a service call by a qualified service technician.
  • Page 33 A. Intellifire Ignition System (continued) 4. Pilot lights but continues A. A shorted or loose connection Verify all connections to wiring diagram in manual. Verify to spark, and main burner in flame sensing rod. connections underneath pilot assembly are tight. Verify connections will not ignite.
  • Page 34: Reference Materials

    2-3/8 in. 6-1/2 in. 2 in. (149 mm) 1-1/2 in. (60 mm) (165 mm) (51 mm) (38 mm) 14-1/8 in. (359 mm) Model CB4236IR inches 41-1/4 24-1/4 1,048 CB4842IR inches 47-1/4 30-1/4 1,200 1067 Figure 16.1 Appliance Dimensions Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09...
  • Page 35: B. Service Parts List

    B. Service Parts List  Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09...
  • Page 36 B. Service Parts List (continued) Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09...
  • Page 37 B. Service Parts List (continued) Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09...
  • Page 38: C. Optional Components

    C. Optional Components  Refractory Kit WTBC36DB - For 36 in. BV WTBC42DB - For 42 in. BV Arts & Crafts Faux Front Modernist Faux Front Jamestown Faux Front FFCAC FFCM FFCJ 20 in. [508 mm] 17 in. [432 mm] 9-3/8 in.
  • Page 39 C. Optional Components (continued) Model # Description Model # Description FFCM6-B Modernist-style black decorative faux front FFCM42-B Modernist-style black decorative faux front FFCM6PT Modernist-style pewter decorative faux front FFCM42PT Modernist-style pewter decorative faux front FFCM6BN Modernist-style brushed nickel decorative faux front FFCM42BN-B Modernist-style brushed nickel decorative faux front FFCAC6-B...
  • Page 40: D. Contact Information

    D. Contact Information Please contact your Heatilator dealer with any questions or concerns. For the location of your nearest Heatilator dealer, please visit www.heatilator.com. - NOTES - ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ NOTICE DO NOT DISCARD THIS MANUAL •...

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