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Owner's Manual
i CRHFTSMHN'i
Permanently
Lubricated
Single Stage
Side Stack
AIR COMPRESSOR
Model No.
919.167461
•
Safety Guidelines
•
Assembly
•
Operation
•
Maintenance
•
Service
and Adjustments
•
Troubleshooting
•
Repair
Parts
CAUTION:
Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sears,
Roebuck
and Co., Hoffman
Estates,
IL 60179
U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
D28071
Revl
7/24/03
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Summary of Contents for Craftsman 919.167461
- Page 1 Operation • Maintenance • Service and Adjustments • Troubleshooting • Repair Parts CAUTION: Read the Safety Guidelines and All Instructions Carefully Before Operating. Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.sears.com/craftsman D28071 Revl 7/24/03...
- Page 2 h q;_:3! :1 EoJ_,_ [_o] _hi _h I_-_ WARRANTY ..........SPECIFICATION CHART ........SAFETY GUIDELINES-DEFINITIONS ......IMPORTANT SAFETY INSTRUCTIONS ....... GLOSSARY ..........ACCESSORIES .......... DUTY CYCLE ..........ASSEMBLY ..........INSTALLATION ........f 0-11 OPERATION .......... f 2-14 MAINTENANCE ........f 5- 16 SERVICE AND ADJUSTMENTS ......
- Page 3 -"1 ".1 =[e]I _1 [_:_1 II[o] _ I[e] "!':_t.tl Model No. 919-167461 Max. Developed HP Bore 2.375" Stroke 1.35" Voltage-Single Phase 120V Minimum Branch Circuit Requirement 15 amps Fuse Type Time Delay Air Tank Capacity - Gallons Approximate Cut-in Pressure Approximate Cut-out Pressure SCFM@ 40 psig...
- Page 4 I I_ I_o] ;k IP'.'q +IInl[,.'Y.,_ _1 _ &'d __JL_[,._)III,_]LI_+']IIT[_o _+]L_,[,._ Save these instructions Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment. ,l;1"l'J "-In WARNING: Risk of explosion or fire What Could Happen...
- Page 5 WARNING: Risk of Bursting Air Tank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury. What Could Happen How To Prevent It Failure to properly drain condensed Drain tank daily or after each use.
- Page 6 :f:I"4..I;I _ WARNING: Risk of Electrical Shock What Could Happen How To Prevent It Your air compressor is powered by Never operate the compressor outdoors electricity. Like any other electrically when it is raining or in wet conditions. powered device, If it is not used prop- Never operate compressor with protec- erly it may cause electric shock,...
- Page 7 WARNING: Risk of Burns What Could Happen How To Prevent It Touching exposed metal such as the Never touch any exposed metal parts compressor head or outlet tubes, can on compressor during or immediately after operation. Compressor will remain result in serious burns, hot for several minutes after operation.
- Page 8 WARNING: Risk of Serious Injury or Property Damage When Transporting Compressor (Fire, Inhalation, Damage to Vehicle Surfaces) What Could Happen How To Prevent It Oil can leak or spill and could result in Always place COMPRESSOR on a pro- fire or breathing hazard; serious injury or tective mat when transporting to protect death can result= oil leaks will damage...
- Page 9 Become familiar with these terms When the tank pressure drops to a certain low level the motor will restart before operating the unit. automatically. The low pressure at CFM: Cubic feet per minute. which the motor automatically SCFM: Standard cubic feet per restarts is called "cut-in"...
- Page 10 Unpacking Remove unit from car_on and discard all packaging. HOW TO SET UP YOUR must be installed and grounded in accordance with all local codes and UNIT ordinances. Location of the Air Compressor Make sure the outlet being used Locate the air compressor in a clean, has the same configuration dry and well ventilated...
- Page 11 Extension Cords Voltage and Circuit Protection Use extra air hose instead of an Refer to the Parts Manual for the volt- extension cord to avoid voltage drop age and minimum branch circuit and power loss to the motor, and to requirements.
- Page 12 Know Your Air Compressor READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Compressor Pump Outlet Universal Gauge...
- Page 13 design cooling system. At the heart of this cooling system is an engineered fan. It is perfectly normal for this fan to blow air through the vent holes in large amounts. You know that the cooling system is working when air is being expelled.
- Page 14 Run the compressor for 15 min- Too much air pres- sure causes a haz- utes. Make sure the drain valve is ardous risk of bursting. Check the open and there is minimal air manufacturer's maximum pressure pressure build-up in tank. rating for air tools and accessories.
- Page 15 Customer Responsibilities Before Daily _ach a_er F_quently Yearly each Check Safety Valve Drain Tank Air Filter • (1) Air compressor pump intake and exhaust valves 1- more frequent in dusty or humid conditions Unit cycles auto- To Check Safety Valve matically when if the safety valve power is on.
- Page 16 After the water has been drained, Air Compressor Pump Intake close the drain valve (clockwise). and Exhaust Valves The air compressor can now be Once a year have a Trained Service stored. Technician check the air compressor NOTE: If drain valve is plugged, pump intake and exhaust valves.
- Page 17 Using an adjustable wrench _'V_II Unit cycles auto- matically when loosen pressure relief tube nut at power is on. When doing air tank and pressure switch. Maintenance, you may be exposed Carefully move pressure relief to voltage sources, compressed tube away from check valve. or moving parts.
- Page 18 Before you store the air compressor, Water will con- make sure you do the following: dense in the air tank. If not drained, water will cor- Review the "Maintenance" sec- rode and weaken the air tank caus- tion on the preceding pages and ing a risk of air tank rupture.
- Page 19 In nl - - [ oll_'-] _[oIo]nJJP,[_ Performing repairs may expose voltage sources, moving parts or compressed air sources, moving parts or com- pressed air sources. Personal injury may occur. Prior to attempting any repairs, unplug the air compressor and bleed off all air tank air pressure. PROBLEM CAUSE CORRECTION...
- Page 20 PROBLEM CORRECTION CAUSE If there is an excessive amount It is normal for "some" Pressure reading pressure drop to occur. of pressure drop when the on the regulated accessory is used, adjust the pressure gauge regulator as instructed in the (if equipped) Operation section.
- Page 21 PROBLEM CORRECTION CAUSE Motor will not Let motor cool off and over- Motor overload protection load switch will automatically run. switch has tripped. reset. Motor will start automatically Tank pressure exceeds 3ressure switch "cut-in" when tank pressure drops 3ressure. below "cut-in" pressure of pressure switch.
- Page 22 17-I Tot ue 80_O0+n -Ibs 17-2 17-8 Torque 25-31in.+tbs. Totque SO-6Oin+.lbs. 13 12 Torque 30.40 in.-Ibs. \\\\\\\\ © Torque 10-20 in..t bs. D28071 22+ENG...
- Page 23 SSP-7811 Assembly, Nut Sleeve 1/4" Check Valve AC-0631 AC-0261 Grip D23346 Label, Performance LA-3061 Label, Craftsman Professional 5" LA-3108 Label, Hot Surface LA-3062 Label, Craftsman Professional 9" D24006 Label, Compressor Rating * Order individual parts, see pump breakdown • Order individual parts...
- Page 24 84Torque 7-10 ft.-Ibs. __'_ _-80 79-4 _L_ -,_ 79-3 79-2 7+ 7 4___ 72 Torque 100-120 in.-Ibs. in.-Ibs. D28071 24+ENG...
- Page 25 PART NUMBER DESCRIPTION • Z-D26713 Motor SSF-615 Screw, 1/4-20 x 1.25" AC-0140 Eccentric Bearing Assembly AC-0108 SSF-586 Screw 1/4-20 x .75", SEMS DAC - 161 Shim +x 78 Cylinder Sleeve Connecting Rod Assembly +x 79-2 DAC-308 Formed Compression Ring 79-3 ACG-29 Connecting Rod Cap...
- Page 26 GARANT|A ............ CUADRO DE ESPECIFICACIONES ........DEFINICIONES DE NORMAS DE SEGURIDAD ......IMPORTANTES INSTRUCCIONES DE SEGUR|DAD ..... 27-32 GLOSARIO ............ACCESORIOS ............ CICLO DE SERVICIO ..........ENSAMBLADO ............ INSTALACION ..........34-35 OPERACION ........... 36-38 MANTENIMIENTO ..........SERVICIOS Y REGULACIONES ........40-41 ALMACENAJE .............
- Page 27 Modelo N ° 919-167461 M&x. HP desarrollado Di&metro interior 2,875" (47,6 mm) Carrera 1,35" (31,8 ram) Tensi6n monofasica 120V Circuito mfnimo requerido Tipo de fusibleAcci6n retardada Capacidad de aire en el tanque 4 Galones (22,7 litros) Presi6n de corte de entrada Presi6n de corte de salida SCFM a 40 psig 7,9 Calibre de libras...
- Page 28 GUARDE ESTAS INSTRUCCIONES La operaciSn o el mantenimiento inadecuados de este producto podrian ocasionar serias lesiones y daSos a la propiedad. Lea y comprenda todas las advertencias instrucciones de funcionamiento antes de utilizar este equipo. ADVERTENCIA: Riesgo de Explosi6n o Incendio qud puede occurrir cbmo...
- Page 29 'J=lml[tt ;{a ADVERTENCIA: Riesgo de Explosibn Tanque de aire: las siguientes condiciones podrian, causar el debilitamiento del tanque, determinar su explosi6n violenta, dafios a la propiedad o serias lesiones. puede occutrir cbmo prevenirlo Drenaje inadecuado del agua condensada Drene el tanque diariamente o despu_s de en el tanque, siendo la causa del bxido que...
- Page 30 •,,l :::1 nnl [_1;{q ADVERTENCIA: Riesgo de Descarga Eldctrica qud puede occurrir cbmo prevenirlo Su compresor de aire est_ accionado por elect_ Jam_s opere eJ compresor a la intemperie cuan_ dcidad. Como cualquier otto dispositivo elect ri_ do est_ Iloviendo o en condiciones de humedad, co impulsado electricamente, si no se Io uti-...
- Page 31 ADVERTENCIA: Riesgo de Quemaduras qu_ puede occurrir c6mo prevenirlo Jam&s toque partes de metal expuestas en el Tocar el metal expuesto tal eomo el cabezal compresor durante o inmediatamente despu_s del compresor o los tubos de sal+da del de la operaci6n+ el compresor permanecerd escape, puede ocasionar_e serias que- caliente...
- Page 32 ADVERTENCIA: Riesgo de Serias Lesiones o Da_os a la Propiedad al Transportar el Compresor (Fuego, inhalacibn, da_o a la superficie de vehiculos) qud puede occurrir c6mo prevenitlo El aceite puede derramarse y etlo podrla Deposite el compresor sobre una alfombrilla resultar en serias lesiones o la muerte debido protectora cuando...
- Page 33 motor est& apagado, la presi6n del tanque Familiarieese con los siguientes terminos, de aire baja a medida que osted continea antes de operar la unidad: usando su accesorio. Cuando la presion CFM: (Cubic feet per minute) Pies cebicos del tanque baja al valor fijado en f&brica por minuto.
- Page 34 Desempaque Extraiga la unidad de su caja y descarte todas las partes de embala- COMO PREPARAR LA UNIDAD IMPORTANTE: El tomacorriente que set& utilizado debera haber side conectado tierra conforme a todos los c6digos Ubicacibn del compresor de aire locales y ordenanzas. Ubique el cempresor de aire en una zona Asegt3resede que el toma_te...
- Page 35 Cables de extensibn eldctrica Proteccibn del voltaje y del circuito Use extensiones de manguera de aire Acerca del voltaje y la mfnima cantidad de antes que prolongaciones de cables elec- circuitos requeridos, refi6rase al Manual tricos, a fin de prevenir cafdas de tension, de piezas.
- Page 36 Conozca su compresor de aire LEA ESTE MANUAL DEL PROPIETARIO Y SUS NORMAS DE SEGURIDAD ANTES DE OPERAR LA UNIDAD. Compare las ilustraciones contra su unidad a fin de familiarizarse con la ubieaci6n de los distintos controles y regulaciones Conserve este manual para referencias futuras.
- Page 37 Bomba de compresi6n del aire: Comprime el aire dentro de{ tanque. El aire de trabajo no se encuentra disponible haste que el compresor haya alcanzado a Ilenar el tanque haste un nivel de preeion por encima del requerido pare la salida del aire.
- Page 38 drenaje (sentido horario). El aire recibido Demasiade pre* sibn de aire podrb ira llenando hasta el punto de "corte" de set la causa de riesgo de exploeibn. presi6n, y el motor se detendra. Verifique los valores de mbxima presibn El compresor estara ahora listo para ser usado. dedoe pot el fabricante de lae herramientas neumaticas y los accesorios.
- Page 39 Responsabilidades del cliente Antes AnuaJmente :recuentemente 0iueg0 de cada cada us0 Verifique la vAIvula de seguridad Drenaje del tanque Filtro de aire V&lvules de entrada y escape de la bomba del compresor de aire 1- MAs frecuente en condiciones polvorientas o hL'_medas. Cbmo verificar la v_ilvula de seguri-...
- Page 40 Vdlvulas de entrada y escape de la Dentro del tanque se pro- bomba del compresor de aire ducira condensacibn de agua. Si no Una vez at aSo haga que un Tecnico drena, el agua Io corroera y debilitard Capacitado de Servicio inspeccione causando un riesgo de ruptuta del valvulas de entrada y escape de la bomba tanque de aire.
- Page 41 Utilizando una Ilave regulable, afloje el tube aliviador de presi6n del en cuanto la energla el_ctrica tanque de aire y el interrupter de conectada. AI efectuar el mantenimien- presion. Retire cuidadosamente to, ustad quedara expuesto a tansi6n tuberia de alivio de presi6n de la viva, airs comprimido o partes en v_lvula de retenci6n.
- Page 42 Antes de guerdar su compresor de aire, El ague se con- densa dentro del asegt_rese de hacer Io siguiente: tanque de eite. Si no se drene, ella cor- Revise la secci6n "Mantenimiento" roetd debilitando le paredes del tanque de las p&ginas preeedentes y ejecute de aim, originando un riesgo de ruptura el mantenimiento programado...
- Page 43 El desarrollo de reparaciones puede exponer a sitios con corriente viva, partes en movimiento o fuentes aire comprimido que podrian oeasionar lesiones personales. Antes de inten* tar reparaci6n alguna, desenchufe el compresor de aire y purgue toda la presi6n de aire del tanclue. CORRECCION PROBLEMA CAUSA...
- Page 44 PROBLEMA CORRECCION CAUSA Si hubiese una caida excesiva de ESnormal que ocurra algQn La lectura de la descenso en 18presion. presi6n durante el uso del acceso- presion sobre un rio, ajuste el regulsdor de 8cuerdo man6metro 8 18s instrucciones de la seccion viene equipado Operacidn.
- Page 45 CAUSA CORRECCION PROBLEMA El motor no fun- El interruptor de protecci6n Deje enfriar el motor y el interrup- cion& obrecarga del motor se ha abler tot de eobrecarga se reajustara automAticamente. El motor arr&qcar& autom&ticamente La presi6n del tanque excede la presion de "corte maximo"...
- Page 46 D2807_ 46-SP...
- Page 47 47_ S P D2807@...
- Page 48 Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances...