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Craftsman 919.167221 Owner's Manual

Permanently lubricated single stage portable air compressor

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Owner's Manual
JCRRFTSMRN1
Permanently
Lubricated
Single Stage
Portable
AIR COMPRESSOR
Model No.
919.167221
Safety Guidelines
Assembly
Operation
Maintenance
Service
and Adjustments
Troubleshooting
Repair
Parts
CAUTION:
Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sears,
Roebuck
and Co., Hoffman
Estates,
IL 60179
U.S.A.
Visit our Craftsman website: www.eears.com/craftsman
D27304
Rev 1
7/18/03

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Summary of Contents for Craftsman 919.167221

  • Page 1 • Maintenance • Service and Adjustments • Troubleshooting • Repair Parts CAUTION: Read the Safety Guidelines and All Instructions Carefully Before Operating. Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.eears.com/craftsman D27304 Rev 1 7/18/03...
  • Page 2: Troubleshooting

    h q:_:] ! :1 EoJ_,_ [_o] _hi _h I_-_ WARRANTY ..........SPECIFICATION CHART ........SAFETY GUIDELINES ........GLOSSARY ..........ACCESSORIES .......... DUTY CYCLE ..........ASSEMBLY ..........INSTALLATION ........f 1-12 OPERATION .......... f 3- 15 MAINTENANCE ........f 6-17 SERVICE AND ADJUSTMENTS ......
  • Page 3: Improper Operation

    Model No. 919-167221 Max. Developed Bore 2.38 Stroke 1.35 Voltage-Single Phase 120V/60/1 Minimum Branch Circuit Requirement 15 amps Fuse Type Time Delay Air Tank Capacity Approx. Cut-In Approx. Cut-out SCFM @ 40 psig SCFM @ 90 psig This manual contains information that is important for you to know and understand.
  • Page 4 I1_I_o];]lL"_ +Ill [,,'9'-'I _1 _ i'dl I +F,,,_11_o _+]L_,[,,I Save these instructions improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment. ,I;1"1.,I;I n WARNING: Risk of explosion or fire How To Prevent It What Could Happen...
  • Page 5 WARNING: Risk of Bursting Air Tank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury. How To Prevent It What Could Happen Failure to properly drain Drain tank daily or after each use.
  • Page 6 WARNING: Risk of Electrical Shock WHAT CAN HAPPEN HOW TO PREVENT IT Your air compressor is powered by Never operate the compressor outdoors electricity. Like any other electrically when it is raining or in wet conditions. powered device, If it is not used properly Never operate compressor with it may cause electric shock.
  • Page 7 ,l:_'l'J : l l WARNING: RISK OF BURNS WHAT CAN HAPPEN HOW TO PREVENT IT Touching exposed metal such as the Never touch any exposed metal parts on compressor during or immediately compressor head or outlet tubes, can after operation. Compressor will remain result in serious burns, hot for several minutes after operation.
  • Page 8 WARNING: RISK OF UNSAFE OPERATION WHAT CAN HAPPEN HOW TO PREVENT IT Review and understand all instructions Unsafe operation of your air compressor and warnings in this manual. could lead to serious injury or death to Become familiar with the operation and you or others.
  • Page 9 Become familia_ With these te_ms When the tank pressu re drops to a before Operating the Uniti certain low level the motor will restart CI=_ CUbiC feet per minute, automatically. The low pressure at SOFM_ Standard cubic feet per which the motor automatically minnie;...
  • Page 10 Contents of Carton Assemble Wheels f _ _r Compre.ssor _ ._ BUbberBUmP_S Screws, I/420 Shoulder BOt 13!81'sooketorstand_td It will be necessary tO brace or sepport one side of the air compressor Unpacking when installing the wheels because Remove all packaging leaving the compressor will have a the air compressor on the pallet.
  • Page 11: How To Set Up

    HOW TO SETUP YOUR IMPORTA_IT: The outlet being used UNIT muet be installed end grounded in accordance with all local codes and Location of the Air Compressor ordinances, Make sure the outlet being used Locate the air compressor in _ clean, has the same configuration dry and Well ventilated area The air the grounded plug.
  • Page 12 Extension Cords Voltage and Circuit Protection Refer to the Parts Manual for the Using extension cords is not recommended. The use of extension voltage and minimum branch circuit cords will cause voltage to drop requirements. resulting in power loss to the motor Certain air compressors can be and overheating.
  • Page 13 Know Your Air Compressor READ THIS OWNER!S MANUAL AND SAFETY RULES BEEORE OPERATING YOUR UNIT. Compare She !llustrations with your uni$to familiarize yourself with tile 10eati0n of various Controls and adjustmentsi save ihle ma_uai for future reference Regulator Tank Pressure Gauge: The tank Description of Operation pressure gauge indicates the reserve...
  • Page 14 coo!ing system (no_Sh0wn)i This HOW tO Use Your Unit cempresso_ contains advanced design cooling system, At She heart How to Stop: Of this eoo!ing systere is Set the On/Auto/Off lever to engineered fan;it is perfectly normal "OFF', for this fan to blow air through the vent h01eS in !arge_0umts Before First...
  • Page 15 Move the On/Auto/Off lever to Tee much air "ON/AUTO" position. The pressure Causes a hazardous risk of bursting. Check compressor will start. the manufacturer's maximum Run the compressor for 15 pressure rating for air tools end minutes, Make sure the drain accessories.
  • Page 16 Cgstomor Responsibi!ities each I Og Ye_riy hours _ours Check Safety Valve • Drain Tank • Air Filter •(1) • Air compressor pump intake and exhaust valves • 1- more frequent in dusty or humid conditions To Check Safety Valve Unit cycles automatically when If the safety valve...
  • Page 17 IMPORTANT: Do not operate the Watar will condense in the air compressor with the air filter removed. tank. If not drained, water will corrode and weaken _:heair tank If dirty, rinse air filter with warm causing a risk of air tank rapture. water and squeeze dry.
  • Page 18 Unscrew the check valve (turn IIF_'l_lr_ Un it cycles automatically when counterclockwise) using a 7/8" power is on. When doing open end wrench, Neta the Maintenance, you may be exposed orientation for reaseembly. to voltage sources, compressed Using a ecrewddver, carefully or moving parts.
  • Page 19 Assemble the regulator and To Replace Regulator orient as shown, Release all air pressure from air tank, See "To Drain Tank" in the Maintenance section. Unplug compressor. Remove the outlet pressure gauge and quick connect (if equipped) from the regulator. Remove the regulato_ NOTE: Arrow indicates flow of air.
  • Page 20 B_fore you store !h_ air _arnpr_ssor, Watar will condense in the air tank. If not drained, water will sect!On on the preceding pages corrode and weaken the air tank causing a risk of air tank rupture. maintenance After the water has been drained, set the On/Auto/Off ]evar to close the drain or drain valve.
  • Page 21 I :{ellJ ;| n :_._'_ " [eIe_ | I_[I Performing repairs may expose voltage sources_ moving parts or compre_ air sources, moving parts or compressed air sources; Personal injury may occur. Prior to attempting any repairsi Unplug the air compressor and bleed off affair tank air PROBLEM CAUSE CORRECTION...
  • Page 22 PROBLEM CAUSE CORRECTION Pressure reading It is normal for "some" If there is an excessive on the regulated _reesure drop to occur. amount of pressure drop pressure gauge when the accessory i$ used, drops when an adjust the regulator following accessory is the instructions in the...
  • Page 23 PROBLEM CAUSE CORRECTION Regulator will Damaged reguleto_ Replace, not shut off air outlet. Motor will not Let motor cool off and Motor overload protection run. overload switch will switch has tripped, automatically reset. Motor will start automatically Tank pressure exceeds _ressure switch "cutqn"...
  • Page 24 _.!I:[e.Ie) Lvj I ".,,] :,]:f_._e] :! e] F_*T_ :,__,1 Lv iiiiiiiiiiiiiiiiiiiil iii [_27304 24- ENG...
  • Page 25 •,]_al :i _11 [.,._ _r Oompressor Mode! Numbet 919_! 67221 PART NO. DESCRIPTION 1... ACG-408 ..D23362 Front Shroud 9!895680 Screw !/4 _ 20 × ;75 {2 used) 4... ACG_18 ... Saddle Mount Cup (2 used)......D24233 FoamFilter AC_0558 Grip AC;0609 H_ndie SSP_602i...
  • Page 26 'JI hVj I "JI m]V:TI_:_:1 Lvj Air C0mpress0r Mode! Number 9!9_!67221 _5 ToTq_e 7;i0 Ft_Lbs iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii ° iiiiiiiiiiiiiiiiiiiiiiiiiiiiii iiiiiiiiiiiii TOn:lue 7n In:Lbs [_27304 26- ENG...
  • Page 27 •,]_,_1 :i _11 [.,.._ _r Compressot Model Numbet 919_167221 PART NUMBER DESCRiPTiON 8SF_586 SCreW i/4 _ 20 UNC x .75 AC;0i08 SSF_6i5 Screw 1/4 _ 20 UNC Z+AC_O!OZ Eccen_dc B_aring ZJD28712 M0t0r DAC_IB1 Shirn > 79 +_+_ C0nn¢cting Rod Assemb!Y >X 79-2 ?_-_?_ F0_ed...
  • Page 28 CUADRODEESPEC]FICACIONESii.i.ii, ,,i.ii.i.ii.i_i.ii.i.i DEF[NICIONES DE NOHMAS DE SEGURIDAD, •i. i i. i i. i __i. i i. i +_9 IMPORTANTES INSTHUCGIONES DE SEGURIDAD i i. i i. • • • .ii ._934 GLOSARIO ,,i.ii ii.i_i.ii i i, , ,i.ii ii.i_i.ii AGGESOHIOS i.ii ii.i_i.ii i i,,...
  • Page 29 Modelo 919-167221 M_x. HP d_s_rroll_do Di_metro itlt_rior 2,375" (60,4ram) Carrera 1,35" !34,3mm) T_nsi_n rn onof_lsi_'._ 120Vi60Hzi1 PH Circurto rnTrlilno r_quefido Fusibles de Retardo Tipo de fusrble Cap_oidad d_ aite en el t_nque 22 Galones (83,3 Irtros) Pr_si6n de torte de entr_da Pr_si6n de torte de salida SCFM _ 40 psig 8,4 C_libr_ de Iibt_s...
  • Page 30 GUARDE ESTAS INSTRUCCIONES LA OPERACION O EL MANTENIMIENTO INADECUADOS ESTE PRODUCTO PODRJAN OCA,_IONAR SERIA,_ LESIONE8 Y DANOS A I-A PROPIEDAD, COMPRENDA TODAS ADVERTENCIAS INSTRUCCIONES FUNCIONAMIENTO ANTE8 DE UTILIZAR ESTE EQUIPO. _J =ll[_l ;(4 _.COMO PREVENIRLO? _QUE PUEDE OCURRIR? Pan los eontacto$ el6ct Hcc_ e$ no_mal la Op_r_ siernpr_ el cornpr_or...
  • Page 31 ADVERTENCIA: RIE_SGO DE EXPLO_I6N TANQUE AIRE: LAS SIGU!ENTES CONDICIONES PODRiAN, CAUSAH DEBILITAMIENTO DEL TANQUE, Y D_ERMINAR SU EXIPLOSI6N ViOI-ENTA, DA_IOS A LA PROPIEDAD O SERIAS LESIONES. _QUE PUEDE OCURRIR? _.C()MO PREVENIRLO? Dr_laje inadccuado del agua oondensada Drenc el tanque diariarnente o dcspu_$ de en el tanque, elmldo...
  • Page 32 _=lq[et=={i ADVE_ENCIA_ R!ESGO DE D ESGARGA ELE_R!CA _QUEPUEDE OCURRIR? _C()MO PHEVENIRLO? SLI _mp_s_ de aide _ _i_o ¢_ eSt_ Ilovi_ld_ _ _i_ ¢_ndi¢ioil_s de elec_icidad. OorTo ¢uslquier otto dis_oshivo el*_'tri_o inlDuJ_o el_t dcarPe_e, si no _e Io utiliza adecuadamentc_ podr_a causarle Nunca ope _ _1 comPreso _ sin sus def_s d_carga el6ctriea.
  • Page 33 Jl=lq [et _{. ADVERTENCIA= RIE_O DE QUEMADURAS _QUI_ PUEDE OCURRIR? _C()MO PHEVENIRLO? Jam_s _oque partes de n_elal expuestas en el Tocar el metal expuesto t_l c_mo el c_b_zal compresor durm_te o inmediatame_e des_ de Is opemci6n, el compresor permane_e_ puede ocasic41arle seria$ quemadura$. caliertte pot vari_ min_t_...
  • Page 34 ADVERTENCIA: RIESGO DE OPEIIACI6N INSEGUIIA _,C6MO PREVENIRLO? _QUE_UEDE OCURRIR? La ¢_cion insef_ura de s_ Con"_r_sor c_e_r_ Revise y oor nprenda todays I_s in_tr_o¢ion_ podrla ocasionade sepias lel_s o la muerte advertencias Contei_id_s _ G_tG ill_rlu_l, a us_ed u Obo$. Famili_rlcesc con los m_todos de oper_ci6n ooettrol del _r_pr_.._r de _i_.
  • Page 35 F_il[Sr[O_Se _on 10s si_0]_t_ t_rrfli_os, Pr_si6n minima de carte: Cuando el antos de 0perar la motor e__ spsgado la presiOn del tsnque GFM: (GUb!¢ feet _t minute) Pies QODJ00S do aire ba{s a medida qua usted oontin0a ussndo su asoosorio. Cusndo Is presl6n SCFM! (Stardard CUbiCfeet P_F minut e)
  • Page 36 Ensemble de las ruedas Contenido de la caja 1_ Compresor de sire 2- Ruedss del eqsipo euende se instalan les 2- Pernos con reselto, 3/8 - 16 ruedes porque el eompreser _ender_ 2- Tuercas he_xagonales, 3/8 - 18 voltesrse. 2- Par_ohoques de gems Fijc las ruedas con pcrnos Con 2- Tornillos, 1/4 - 20 x ,75 respite y tucross Come Sc mucstra.
  • Page 37 C_)MO PREPARAR LAUNIDAD IMPORTANTE: El tornecerricntc qua scr_ utlliz_do dcbcr_ haber sldo c_n_edo Ubicaci6n de! ¢ompresor de aim tter_ conforme etodes los o0dlgos Ubique _ €_rnpresOrd_ _i_ erl _ zon_ locales y otdenenzes. !irnpia _ y bi_ wnti!_dai E! c0mp_ Aseg0tes_ de qco _ tcm_ _debe _arin_-t_adc...
  • Page 38 Cables do extensi6n el_c_rica Protecci6n del voltaje y del circuito NO se re_orniende la utilizeei6n de cables Aoeroa del volteje y la minima eer_idad de de e:_ensi6n el_otriee. El u_o de eebles eircoitos requerfdco, rsfi_raco al Manual de extensi6n el6otriee originerd una ealda de piezes, de tensi6n, Io que determinar_ Oiertoe eompresores...
  • Page 39 Con0zca sU €0mpres0r de aire LEA ESTE MANUAL DEL PROP!ETARIO Y SU_ NORI_a.S DE _EGURiDAD ANTE6 DE OPERAR LA UNIDADi G0mp_re las ilustmoi_n_ oontm _U Unid_d _fin de familiati_ con la Ub_aci6n de los distintos ¢_ontre]es y regulaci0neS, conserve manual On!Auto/Off Man6metro de la presi6n del tanque_ El...
  • Page 40 Sis'lama de er#riemiento (no mosll'ado): C6mo utilizar su unidad E_e cormpresor conticne un eietomo de ovenzode l;_l'll €l control de crYfdlUl'ficr_o. C6mo detenerla: En el notice de esie sr_tcme de COIOqUela p_sioi6n de 16!!ave enfriemiento hey un ventilodor interrup_ota OnlAutoio_f en lo capcciolmentc dissuade.
  • Page 41 Mueval_ p_i_rl_a OrdAuto/Off a Oemasiada presi6n de awe pod_ sef la cause de desgo de explosi6n. Vedfique los valores de m_ixirnapresi6n H_.g_funcio_z el oompresor dura_te 15 dados per el fabrie,_me de las herramien_as rnrn_. ,¢.._e de qUCrav_i!wJ!a _e neum_iticas y los ac_esorios. La presibn de d_e_e _-t_ abiorte¥...
  • Page 42 Lvj rll _l l =1 _ I ILVJI I=1 _l I[a Responsabilidades del cliente Csds Csds Ante_ Di_d_r_¢ntc #J_uslm_ de cede o lu_o do heros heros Votifique le v&l_Jle do se0urided Dr_nsje del tenque 0(1) • F[Itro do eir_ V01vulss do entrada y escape do le bombs del cempr_ser do sir_ I- Mds f_uer_e...
  • Page 43 Una vez drenada el ague, orerr_la 8i e__ suaio eniue_ue el filtro de aire valvula de drenaje (.qirando en can ague tibia y expdmalo haste que sentido horatio}. Ahora el oompresor seque. de aire podr_ set guatdado. Repenge el filtro de aire y su ret{_n. NOTA: Si el ffltro de aire est_ sumamer_e NOrrA: Si la v&l_Jla de drenaje fuera del tipo enchufe, elimine toda la presiSn de...
  • Page 44 Desenrosque la v&lvula de retenci6n gir&ndola haoia la fzquferda usando en cuarrte la energla el_,c_rtca es una Ilave de boca de 7/8 plug. oonectada. AI efec_uar el {22 ram). Tome note de la mantanimiento, usted quedar_ orientaoibn pare volverla a ensamblar, expuesto a tension viva, aire oomprtmido o partes en movimiento.
  • Page 45 Ensamble el _ul_dor y orr6ntelo de Para reemplazar el regulador _cue_o _ Io mo_r_do, Lrb_re tod8 18+ p resi6n del _ire del tanque+ Vea "Drenaje del t_nque" _n 18s_oor6n "M_nt_nimi_t_o". Desenchufe el _quip_. Usancio un_ II_ve de tuetcas ajustable retire _1 medidDr d_ salida de ptesi6n y la cDn_xi6N r_pida del reQulador (st la ti_ne}.
  • Page 46 El agua se Ar_s d_ gU_ su _S_r de a!r_i eandensa dentro ReVi_ la S_O_6n *MaMt_nimi_rf_o'! del tarlque de aiPe. Si 11o_e drena, ella eorroer_ debilitando la pal_le5 d_ I_ _in_ p_*d_r_ y ej_Cute tanque de aire, ariginanda un riesgo de e! n_u_imientO rup_ura de sus paredes.
  • Page 47 El desarrollo de reparacionas puede exporter a sitios Corrie"* p,rte m0vimie,tOr,e,teSde aire pomprimido qua podrlart o_as_onar [esiones personales_ Ante_ intantar reparaoi6n alguna, dasanohufe el oampresor de aire y purgue toda la presi6rl de aire del tanclue, CAUSA CORRECCI(_N PROBLEMA Pr_sr6n _xc_siva El ir_erruptor de presi6n no Mueva la palanoaOn/Auto/Off...
  • Page 48 PROBLEMA CORRECCION CAUSA Si hubiose une o_|d_ exeesivede L_ lectur_ de la Es normal que oourra _lg_n presi6n durente el uso del dosoense en la presi6n. presi6n sabre un e.c_._orie, ejuste el r_uleder man6metto eouen_e a las instrueeienes de I_ vione equipede se_i6n Oper_oi6n.
  • Page 49 PROBLEMA CAUSA CORRECCION Elmotor no El interrupter de proteceide des Oeje er#riar el motor y el funoion_. interrupter de sobreoe_a obrecarg_ del motor se ha ebierto. reajuster& eutom_ticamente. El motor arrarK3arA automaticamerte La presi6n del tanque ec<eede la preel6n de oerte m_xime" euendo le presi6n del tanque c_ga per debajo de le presi6n de torte del interrupter...
  • Page 50 _273_ 50-SP...
  • Page 51 51-SP D273_4...
  • Page 52 Your Home For repair- in your home - of' all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourseE For Sears professional installation of home appliances and items lTke garage door openers and water heaters.