Craftsman 919.167342 Owner's Manual

Permanently lubricated single stage portable air compressor
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Owner's Manual
i (RRFTSMRNq
Permanently
Lubricated
Single Stage
Portable
AIR COMPRESSOR
Model No.
919.167342
Safety Guidelines
Assembly
Operation
Maintenance
Service
and Adjustments
Troubleshooting
Repair
Parts
CAUTION:
Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sears, Roebuck
and Co., Hoffman
Estates,
IL 60179
U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
D29685
Revl
4/2/04

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Summary of Contents for Craftsman 919.167342

  • Page 1 Operation • Maintenance • Service and Adjustments • Troubleshooting • Repair Parts CAUTION: Read the Safety Guidelines and All Instructions Carefully Before Operating. Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.sears.com/craftsman D29685 Revl 4/2/04...
  • Page 2: Table Of Contents

    WARRANTY ..........SPECIFICATION CHART ........SAFETY GUIDELINES ........GLOSSARY ..........ACCESSORIES ..........DUTY CYCLE ..........ASSEMBLY ..........INSTALLATION .......... 11-12 OPERATION ..........13-15 MAINTENANCE ......... 16-17 SERVICE AND ADJUSTMENTS ......18-19 STORAGE ..........TROUBLESHOOTING GUIDE ......21-23 REPAIR PARTS ......... 24-27 ESPAI_IOL ..........
  • Page 3 Model NO. 919-167342 Max. Developed Running HP Bore 2.375" Stroke 1.35" Voltage-Single Phase 120V/60HZ Minimum Branch Circuit Requirement 15 amps Fuse Type Time Delay Air Tank Capacity Approx. Cut-In Approx. Cut-out SCFM @ 40 psig SCFM @ 90 psig _.ff.,1 _ l_l_"d [_tl]lm] =lmll#l=[-lm m]=l_ll#lill[o _]_: -] This manual contains information that is important for you to know and understand.
  • Page 4 I I _ I _o] ;tlIP'.*1 +IIn1[..'9'.*I _1 _ &'d _t _.[.,-]11[ ;[IZe.]llT[o _] _ .[.,_ Save these instructions Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment.
  • Page 5 WARNING: Risk of Bursting Air Tank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury. What Could Happen HOw To Prevent It Failure to properly drain Drain tank daily or after each use.
  • Page 6 WARNING: Risk of Electrical Shock WHAT CAN HAPPEN HOW TO PREVENT IT Your air compressor is powered by Never operate the compressor outdoors electricity. Like any other electrically when it is raining or in wet conditions, powered device, If it is not used properly Never operate compressor with it may cause electric shock.
  • Page 7 WARNING: RISK OF BURNS WHAT CAN HAPPEN HOW TO PREVENT IT Touching exposed metal such as the Never touch any exposed metal parts on compressor during or immediately compressor head or outlet tubes, can after operation. Compressor will remain result in serious burns, hot for several minutes after operation.
  • Page 8 WARNING: RISK OF SERIOUS INJURY OR PROPERTY DAMAGE WHEN TRANSPORTING COMPRESSOR (Fire, Inhalation, Damage to Vehicle Surfaces) WHAT CAN HAPPEN HOW TO PREVENT IT Oil can leak or spill and could result in Always place compressor on e protective mat when transporting fire or breathing hazard;...
  • Page 9: Accessories

    Become familiar with these terms When the tank pressure drops to a certain low level the motor will restart before operating the unit. automatically. The low pressure at CFM: Cubic feet per minute. which the motor automatically SCFM: Standard cubic feet per restarts is called "cut-in"...
  • Page 10: Assembly

    Contents of Carton Install the four screws, two on each side. 1 - Air Compressor Tighten securely. Handle Assemble Wheels 1 - Grip Handle 4 - Self Tapping Screw It will be necessary to Wheels brace or support one side of the unit when installing the wheels 2 - Shoulder Bolts, 3/8-16 because the compressor will have...
  • Page 11 HOW TO SET UP YOUR UNIT IMPORTANT: The outlet being used must be installed and grounded in accordance with all local codes and Location of the Air Compressor ordinances. Locate the air compressor in a clean, Make sure the outlet being used dry and well ventilated area.
  • Page 12 Extension Cords Voltage and Circuit Protection Using extension cords is not Refer to the specification chart for the recommended. The use of extension voltage and minimum branch circuit cords will cause voltage to drop requirements. resulting in power loss to the motor Certain air compressors can be and overheating.
  • Page 13: Operation

    Know Your Air Compressor READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of vanous controls and adjustments. Save this manua[for future reference. Outlet Pressure Gauge: The outlet Description of Operation...
  • Page 14: Maintenance

    Motor Overload Protector: The Air Compressor Pump (not shown): Compresses air into the motor has an automatic reset thermal air tank. Working air is not available overload protector. If the motor until the compressor has raised the overheats for any reason, the air tank pressure above that overload protector will shut off the motor.
  • Page 15 How to Start: Open the drain valve fully (counter-clockwise) to permit air Turn the On/Auto/Off lever to to escape and prevent air "AUTO" and allow tank pressure pressure build up in the air tank during the break-in period. to build. Motor will stop when tank pressure reaches "cut-out"...
  • Page 16 Customer Responsibilities Before Daily ol after Every Every aach each Yearly hours "_ours Check Safety Valve • Drain Tank • Air Filter •(1) • Air compressor pump intake and exhaust valves • 1- more frequent in dusty or humid conditions To Check Safety Valve...
  • Page 17 If dirty, rinse air filter with warm water and squeeze dry. Water will condense in the air Replace air filter. tank. If not drained, water will Replace filter cover. corrode and weaken the air tank NOTE: If the air filter is extremely causing a risk of air tank rupture.
  • Page 18 _Unit cycles Outlet Tube automatically when power is on. When doing Maintenance, you may be exposed to voltage sources, compressed or moving parts. Personal injuries can occur. Before performing any Maintenance or repair, unplug the compressor and bleed off all air pressure.
  • Page 19 12. Replace the outlet tube and Remove the outlet pressure tighten nuts. gauge, tank pressure gauge, and quick connect (if equipped) from 13. Replace shrouds and console. the regulator. 14. Perform the Break-in Procedure. See "Break-in Procedure" in the Remove the regulator. Operation section.
  • Page 20 Before you store the air compressor, Water will condense in the air make sure you do the following: tank. If not drained, water will Review the "Maintenance" corrode and weaken the air tank section on the preceding pages causing a risk of air tank rupture. and perform scheduled After the water has been drained, maintenance as necessary.
  • Page 21: Service And Adjustments

    d,{ollJ :| il ::F-"] -" [oIo]l III _[I Performing repairs may expose voltage sources, moving parts or compressed air sources, moving parts or compressed air sources. Personal injury may occur. Prior to attempting any repairs, unplug the air compressor and bleed off all air tank air pressure.
  • Page 22 PROBLEM CAUSE CORRECTION Pressure reading It is normal for "some" If there is an excessive on the regulated )ressure drop to occur. amount of pressure drop pressure gauge when the accessory is used, drops when an adjust the regulator following accessory is the instructions in the...
  • Page 23 PROBLEM CAUSE CORRECTION Regulator will Damaged regulator. Replace. not shut off air outlet. Motor will not Let motor cool off and Motor overload protection run. overload switch will switch has tripped. automatically reset. Motor will start automatically Tank pressure exceeds pressure switch "cut-in"...
  • Page 24 ._ I--_o] _V_l _ -'! _..'£._o] -II m] ¥,___,__ _ v Air Compressor Model Number 919.167342 D29685 24_ENG...
  • Page 25 Saddle Mount Cup (2 used) 91895680 Screw 1/4 - 20 x .75 (2 used) ACG-408 Fastener Assembly (3 used) LA-3027 Label, Drain Tank LA-3069 Label, Craftsman D23565 Label, Star Rating Z-D26612 Pressure Switch D28999 Standpipe SSP-480 Nipple 1/4-18 NPT x 2.50...
  • Page 26 Air Compressor Model Number 919.167342 Torque 7-10 Ft-Lbs 79-4 Torque 51-63 tn-Lbs 76-3 C22_ / Torque 42-48 In-Lbs Torque100-1201n-Lbs Torque 100-120 In-Lbs D29685 26_ ENG...
  • Page 27 Air Compressor Model Number 919.167342 PART NUMBER DESCRIPTION SSF-586 Screw 1/4-20 UNC x .75 AC-0108 SSF-615 Screw 1/4-20 UNC Z-AC-0140 Eccentric Bearing Z-D26712 Motor >x 78 Cylinder Sleeve > Connecting Rod Assembly >x 79-2 Compression Ring >x 79-3 ACG-29 Connecting Rod Cap >x 79-4 SSF-3158-1 Screw 10-24 x .75 T25...
  • Page 28: Notes/Notas

    GARANT|A CUADRO DE ESPECIFICACIONES ........DEFINICIONES DE NORMAS DE SEGURIDAD ......IMPORTANTES INSTRUCCIONES DE SEGURIDAD ...... 29-34 GLOSARIO ............ACCESORIOS ............CICLO DE SERVICIO ..........ENSAMBLADO ............INSTALACION ............. 37-38 OPERACION ............39-41 MANTENIMIENTO ..........42-43 SERVICIOS Y REGULACIONES ........44-45 ALMACENAJE ............
  • Page 29 Modelo N ° 919_167342 Max. HP desarrollado HP de Trabajo Di&metro interior 2,375 po (60,4 mm) Carrera 1,35 po (34,3 mm) Tensi6n monofasica 120V/60HZ Circuito mfnimo requerido Tipo de fusibleAcci6n retardada Capacidad de aire an el tanque 33 Galones (124,9 Iitros) Presi6n de corte de entrada Presi6n de corte de salida 8,6 Calibre de libras...
  • Page 30 GUARDE ESTAS INSTRUCCIONES LA OPERACI()N O EL MANTENIMIENTO INADECUADOS DE ESTE PRODUCTO PODR|AN OCASIONAR SERIAS LESIONES Y DAI_IOS A LA PROPIEDAD. LEA Y COMPRENDA TODAS ADVERTENCIAS INSTRUCCIONES FUNCIONAMIENTO ANTES DE UTILIZAR ESTE EQUIPO. ',,I = ll [_ ;{+ ADVERTENCIA: RIESGO DE EXPLOSION O INCENDIO &COMO PREVENIRLO? &QUE...
  • Page 31 ',,I::41 [ _ r,{+ ADVERTENCIA: RIESGO DE EXPLOSION TANQUE AIRE: SIGUIENTES CONDICIONES PODRiAN, CAUSAR DEBILtTAMIENTO DEL TANQUE, Y DETERMINAR SU EXPLOSION VIOLENTA, DAI_IOS A LA PROPIEDAD O SERIAS LESIONES. &QUE PUEDE OCURRIR? _.COMO PREVENIRLO? 1. Drenaje inadecuado del agua condensada Drene el tanque diariamenta o despu_s en el tanque,...
  • Page 32 ADVERTENCIA: RIESGO DE DESCARGA ELECTRICA &QUEPUEDE OCURRIR? &COMO PREVENIRLO? Su compresor de aire est& accionado per Jam&s opere el compresor a la intemperie cuando est& Iloviendo o en condiciones electricidsd. Come cualquier otto dispositivo humedad. et_trico impulsado electricamente, si no se Io utiliza adecuadamente, podrla causarle Nunca opere el compresor...
  • Page 33 ADVERTENCIA: RIESGO DE QUEMADURAS _QU I_ PUEDE OCURRIR? _COMO PREVENIRLO? Jamds toque partes de metal expuestas en el Tocar el metal expuesto tal como el cabezal compresor durante o inmed+atamente despues del compresor o los tubos de saI+da del escape, de la operaci6n, el compresor permanecer_...
  • Page 34 '.,l =1 al[_ r.{q ADVERTENCIA: RIESGO DE DAI_OS A LA PROPIEDAD TRANSPORTAR EL COMPRESOR (Fuego, inhalacibn, daho a la superficie de veh_culos) &QUE PUEDE OCURRIR? &COMO PREVENIRLO? El aceite puede derramarse y ello podr_a Deposite el compresor sobre una alfombrilla resultar en serias lesiones o la muerte debido aI protectora cuando lo transporte,...
  • Page 35 Presibn minima de corte: Cuando el Familiarfcese con los siguiantes t_rminos, motor est& apagado, la presiSn del tanque antes de operar la unidad: de aire baja a medida que usted contint_a OFM: (Cubic feet per minute) Pies cQbicos usando su accesorio Cuando la presi6n por minuto.
  • Page 36 Contenido de la caja Inserte la mango en la montura dal compresor y alinee los orificios de 1- Compresor de aire los dos tomillos a cada lado. 1- Manija Instale los cuatro tomillos, dos a 1- Agarradera de manija cada lado. 4- Tornillo Autorroscante _u_efirmemen_.
  • Page 37 C6MO PREPARAR LA UNIDAD AsegQrese de que el tomacomante que sera utilizado tenga la misma Ubicacibn del compresor de aire con_uraci6n que el enchufe de coneyJ6n Ubique al compresor de aire en una zona atierr& NO UTILtCE UN lirnpia, seca y bien ventilada. El cempresor de ADAPTADOR.
  • Page 38 Cables de extensibn eldctrica Proteccibn del voltaje y del circuito NO se recomienda la utilizaci6n de cables Acerca del voltaje y la minima cantidad de de extensi6n electrica. El uso de cables circaitos requeridos, refi6rase al cuadro de de extensi6n electrica originar& aria cafda especificaciones.
  • Page 39 Conozca su compresor de aire LEA ESTE MANUAL DEL PROPIETARIO Y SUS NORMAS DE SEGURIDAD ANTES DE OPERAR LA UNIDAD Compare las ilustraciones contra su unidad a fin de familiarizarse con la ubicaci6n de los distintos controles y regulaciones Conserve este manual para referencias futuras.
  • Page 40 V_ilvula reguladora: Cuando el Protecci6n para sobrecarga del motor: compresor El motor tiene an protector de sobrecarga aire se termico de reposicion autom&tica. Si el encuentra motor se sobrecalienta pot alguna razon, funcionando, el protector de sobrecarga apagar& el valvula motor.
  • Page 41 Abra completamente la v_lvula de drenaje Cbmo poner en marcha: (sentido antihorario) a fin de permitir la Mueva la palanca On/Auto/Off a la salida del aire e impedir el aumento de _a posiciAn "AUTO" y deje que se presi6n dentro del tanque de aire durante incremente la presiAn del tanque.
  • Page 42 _'ff:l_ bi _ _1hVd I_ _I Ill Responsabilidades del cliente Antss Diadamente Cads Cads Anualmente ds cada s luegs de cada uss horas horas Verifique la v&lvula de seguridad Drenaje del tanque O(1) • Filtro de airs Valvulas de entrada y escape de la bombs del comprssor de airs 1- M&s frecuente...
  • Page 43 Una vez drenada el ague, cierre Si est& sucio enjuague el filtro de aire va[vula de drenaje (girando en con agua tibia y expdmalo hasta que sentido horario). Ahora el eompresor seque. de aire podr& set guardado. Reponga el filtro de aire y su reten. NOTA: Si la v&lvula de drenaje fuera del NOTA: Si el flltro de aire est&...
  • Page 44 en cuento la energie el_ctrica es conectad& AI efectuar el mantenimiento, usted quedara expuesto a tensiSn viva, aire comprimido o partes en movimiento. Debido a tales circunstancias, podrfan ocurrirle lesiones personales. Antes de efectuar mantenimiento o reparaciSn alguna, desenchufe el compresor y purgue cualquier presi6n de aire<...
  • Page 45 Vuelva a instalar la tuberia de salida y Extraiga el regulator. ajuste las tuercas. Aplique sellador para ca£_os al niple. Reponga el recubrimiento y la Ensamble el regulador y orientelo tal consola. como se indica. Ejecute el procedimiento de puesta en marcha.
  • Page 46 Antes de guarder su compresor de aire, El agua se condensa dentro asegQrese de haeer Io siguiente: del tanque de aire, Si no se drene, ella Revise la secci6n "Mantenimiento" corroerd debilitando le paredes del de las p&ginas precedentes y ejecute tanque de aire, originando un riesgo de el mantenimiento programado...
  • Page 47 [_l_.,_ Im] _ I m] p ';l_] Z [T_--]lli[o,,[o] I m] " _ I _ :To]:] nil = 1 i_Y;%,."] El desarrollo de reparaciones puede exponer a sitios con corriente viva, partes en movimiento o fuentes aire comprimido que podrlan ocasionar lesiones personales.
  • Page 48 PROBLEMA CORRECCION CAUSA Si habiese una caida excesiva de La lectura de la Es normal que ocurra algen presidn durante el uso del descenso en la presion. presion sobre an accesorio, aiaste el regulador mandmetro acuerdo alas instrucciones de la viene equipado seccion Operaci6n.
  • Page 49 CAUSA CORRECCION PROBLEMA El motor no El interruptor de protecci6n Deje enfriar el motor y el funciona. interruptor de sobrecarga se obrecarga del motor se ha abierto< reajustar& autom&ticamente El motor arrancar& automaticamente La presi6n del tanque excede la presion de "corte maximo" cuando la presi6n del tanque caiga For debajo de la presi6n de corte del interruptor...
  • Page 50 D29685 50 -SP...
  • Page 51 51_ S P D29685...
  • Page 52 Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment or heating and cooling systems no matter who made it, no matter who sold it! For the replacement parts accessories and owner s manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters.

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