Shop fox  W1669 Instruction Manual

Shop fox W1669 Instruction Manual

Radial drill press
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MODEL 
W1669 and W1670
RADIAL DRILL PRESS
INSTRUCTION MANUAL
Phone: 1-360-734-3482  •  On-Line Technical Support: tech-support@shopfox.biz
COPYRIGHT © DECEMBER 2003 BY WOODSTOCK INTERNATIONAL, INC. REVISED OCTOBER, 2008.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
#6218CR
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in China

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  • Page 1 MODEL  W1669 and W1670 RADIAL DRILL PRESS INSTRUCTION MANUAL Phone: 1-360-734-3482  •  On-Line Technical Support: tech-support@shopfox.biz COPYRIGHT © DECEMBER 2003 BY WOODSTOCK INTERNATIONAL, INC. REVISED OCTOBER, 2008. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT #6218CR THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. Printed in China...
  • Page 2 WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities con- tains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products.
  • Page 3: Table Of Contents

    CONTENTS INTRODUCTION..................... 2 About the W1669 and W1670 Radial Drill Presses ............2 Woodstock Technical Support ................. 2 SAFETY....................... 4 Standard Safety Instructions .................. 4 Additional Safety Instructions for Drill Presses ............5 Avoiding Potential Injuries ..................6 ELECTRICAL....................7 110V Operation ....................7 Extension Cords ....................7 Grounding ......................7 ASSEMBLY....................8 Base and Column ....................
  • Page 4: Introduction

    About.the.W1669.and.W1670.Radial.Drill.Presses SHOP FOX ® Model W1669 and W1670 Radial Drill Presses have been specially designed by Woodstock International, Inc. to provide many years of trouble free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation. The Model W1669 and W1670 Radial Drill Presses are capable of a wide variety of drilling and sanding operations. Purchasing the D2677 Drum Sander Set and D2722 Mandrel allows you to sand small or finely detailed pieces. The tilting table and headstock allows surfaces to be sanded and drilled at many different angles. The Model W1669 and W1670 is packaged with a drill chuck, motor and paddle switch with remov-...
  • Page 5: Specifications

    Specifications Motor Type: ............TEFC Capacitor Start Induction Motor: ..........1⁄2 HP, 110V, 5 Amp., Single-Phase ⁄ 60 Hz RPM: ....................1725 Power Transfer: ................ V-Belt Drive Bearings: ........... Shielded & Lubricated Ball Bearings Switch: ..........Toggle ON/OFF Switch, w/ Safety Lock Key Spindle Travel: .................3-1⁄4'' Maximum Distance, Spindle to Base: ......W1669 = 15-1⁄2,'' W1670 = 49'' Maximum Distance, Spindle to Table: ....W1669 = 9-1⁄4,'' W1670 = 31-1⁄2'' Overall Height: ..........W1669 = 31-1⁄2,'' W1670 = 64-1⁄2'' Head Tilt: ...............45° Left, 90° Right Table Tilt: ...............
  • Page 6: Safety

    SAFETY READ.MANUAL.BEFORE.OPERATING.MACHINE FAILURE.TO.FOLLOW.INSTRUCTIONS.BELOW.WILL. RESULT.IN.PERSONAL.INJURY Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury and damage to the machine. It may also be used to alert against unsafe practices. This symbol is used to alert the user to useful information about proper NOTICE operation of the equipment. Standard.Safety.Instructions 1.. Thoroughly.read.the.instruction.manual.before.operating.your.machine..Learn the applications, limitations and potential hazards of this machine. Keep manual in a safe, convenient place for future reference.
  • Page 7: Additional Safety Instructions For Drill Presses

    12. DO. NOT. force. the. tool.. The machine will do a safer and better job at the rate for which it was designed. 13. Use.correct.tool..DO.NOT force machine or attachment to do a job for which it was not designed. 14. Wear.proper.apparel..DO.NOT wear loose clothing, neck ties, gloves, jewelry; and tie back hair. 15. Remove.adjusting.keys.and.wrenches..Before turning the machine on, make it a habit to check that all adjusting keys and wrenches have been removed.
  • Page 8: Avoiding Potential Injuries

    Avoiding.Potential.Injuries Figure.2. Keep fingers away from spinning Figure.1..Never drill while holding the workpiece by hand. drill bits, cutters, and sanding surfaces. Figure.3. Remove switch safety key when not in use.
  • Page 9: Electrical

    ELECTRICAL 110V.Operation The SHOP FOX W1669 and W1670 Radial Drill ® Presses operate at 110 volts only. The motor supplied with your new drill press is rated at Any. electrical. outlet. and. 1⁄2 HP and will draw approximately 5 amps. circuit. that. you. plug. your. When choosing an outlet for this machine, con- machine. into. must. be. sider using one with a 15 amp circuit breaker grounded..
  • Page 10: Assembly

    ASSEMBLY. Use the list below and Figure.5 to inventory your shipment before beginning assembly. If any parts are missing, call Woodstock International, Inc. at 360-734-3482 or tech-support@shopfox.biz. While the main components of the SHOP FOX W1669 and W1670 Drill Presses are assembled at the fac- ® tory, some assembly is required. The following order of procedures is the recommended sequence. EYE.HAZARD! .SUFFOCATION.HAZARD! Wear. safety. goggles. during.
  • Page 11: Base And Column

    Base.and.Column For maximum stability, secure the W1670 floor-model drill press to a sturdy surface like a floor or a 4' x 4' x ⁄ " piece of plywood. For TIPPING.HAZARD! the W1669 bench-model, secure it to a sturdy Never.mount.a.drill.press.to.a. workbench or tool table. mobile. base.. Mount. the. drill. press.base.to.a.sturdy.surface. 1.. UNPLUG.THE.MACHINE! or.the.drill.press.may.tip.and. cause.injury.. •. If.installing.the.W1670.to.a.concrete.. . floor,.do.these.steps: a. Position the drill press in a sensible work area where the base sits flat at all four corners, or the base may crack when you tighten the fasteners.
  • Page 12 Table.Support The W1669 comes with a one geared table bracket. The W1670 comes with a geared table bracket and table support arm, which allows the distance between the column and table to Pinion Gear be adjusted. No table support parts are inter- changeable between the two drill presses. Worm Gear To.install.the.table.support.assembly,.do. these.steps: . Insert the table lock lever through the un- threaded hole (see Figure.9 ) in the table bracket, and then tighten the lever into the threaded side exactly three turns.
  • Page 13 8. Seat the rack tapered-point into the bevel that is cut into the column support tube Tapered Rack Point and (see Figure.12). Column Support Tube Bevel. 9. Slide the column ring onto the column with the inside bevel in the down position until the rack tapered-point seats into the bevel (see Figure.13).
  • Page 14: Headstock

    Headstock The headstock is secured with a set screw so it is aligned with the drill press base for balance and weight distribution. DO.NOT over tighten the set screw, or you will bend the column or strip the threads. Locking GET.help.to.lift.the.head- stock,.
  • Page 15: Drill Chuck And

    Drill.Chuck.and. Spindle Your keyed drill chuck attaches to the drill spindle. When properly joined, the JT-33 tapers on the spindle and inside the chuck cre- ate an almost permanent connection. To.install.the.drill.chuck,.do.these.steps: 1... Clean the drill chuck and spindle with min- eral spirits and follow all safety warnings on the container (see Figure.17).
  • Page 16: Adjustments

    ADJUSTMENTS Belt.Tension During the life of your drill press you will use differ- ent belt and pulley combinations. No matter which pulley combination you use, make sure that the belt is tensioned properly UNPLUG. the. drill. press. . before. any. assembly,. adjustment,.
  • Page 17: Feed Shaft Spring Tension

    Feed.Shaft.Spring. Tension T he feed shaft return spring is adjusted at the fac- tory; however, during the life of the drill press you Locking Lug Jam Nut may want to adjust the feed shaft return spring to a greater tension for a stronger quill return. Cover Nut WEAR. safety. goggles. and. gloves.when.adjusting.the. feed. shaft. spring.. Serious. injury. may. occur. if. this. warning.is.ignored! Spring Lock Cover To.adjust.the.feed.shaft.spring.tension,.do. these.steps: Figure.22.. Feed shaft return spring assembly. 1...
  • Page 18: Quill-Shaft Screw

    7... Engage the next available spring-cover lock slot with the locking lug and hold the Lock Lug spring lock cover tightly against the side of the headstock (see Figure.24). Cover Nut 8... Snug the cover nut against the spring cover just until the nut stops, and then back- off the nut approximately ⁄...
  • Page 19: Table

    Table The table can be adjusted for height, rotation, and angle. The W1670 adds the fourth adjust- ment of table distance from column. Note: Table or table support parts are not interchangeable between the W1669 and the W1670 drill presses (see Figures.27.and.28). To.adjust.the.table,.do.these.steps: 1... Loosen the table lock lever. 2. Turn the hand crank to raise or lower the table. 3. Tighten the table lock lever. Figure.27..W1669 Table support assembly. 4. For the W1670, loosen the table tilt lock bolt (see Figure.29); or for the W1669, loosen the cap screw.
  • Page 20: Operations

    OPERATIONS Test.Run This drill press will perform many types of oper- ations that are beyond the scope of this manual. Many of these operations can be dangerous or WEAR.safety.goggles.and. deadly if performed incorrectly. a.respirator.during.drill- ing. or. sanding. opera- The instructions in this section are written with tions..
  • Page 21: Headstock

    Headstock To drill wide workpieces up to 34" in diam- eter, you can slide the headstock in and out to increase the distance between the drill chuck and the column up to 17". You can also Slide tilt the headstock from 45° clockwise to 90° Knob counterclockwise for drilling angled holes or for horizontal boring machine use. Using the slide and tilt features, you can drill a line of straight or angled holes without the need to reposition your workpiece after drilling each hole.
  • Page 22: Changing Drill Bits

    Changing.Drill.Bits The chuck supplied with your W1669 or W1670 drill press accepts drill bits from 1/32" to 5⁄8''. Follow the steps below to safely swap drill bits or sanding spindles. TURN. OFF. and. UNPLUG. the. drill. press,. and. wait. until. all. working. parts. are. stopped. before. you. attempt. to. change. drill. bits.. Otherwise,. severe. injury.may.occur! To.change.a.drill.bit.or.sanding.drum,.do.
  • Page 23: Speed Changes

    Speed.Changes The Model W1669 and W1670 Radial Drill Press has 5 speeds ranging from 550 to 3470 RPM. To find your needed drilling speed and pulley Never.operate.drill.press. combination, refer to the speed chart located with. belt. cover. in. the. under the belt guard; or go to.Page.22 and open.position..Your.hand. refer to the Drill.Press.RPM.Chart. may.become.trapped.in.a. belt.and.serious.personal. injury.will.occur. UNPLUG. the. drill. press. before. changing. speeds. to.
  • Page 24: Drill Press Rpm Chart

    Drill.Press.RPM.Chart Use Figure.37.to select the optimum motor-to-spindle pulley ratio for drilling, cutting, and sanding operations. for example the above figure shows the belt in the C position on the spindle pulley and the #3 position on the motor pulley, which will give a speed of 1,520 RPM. Refer to the Drill,.Cutter,.and. Saw.RPM.Chart on Page.23 for suggested tool RPMs. Figure.37..Drill Press RPM Chart.
  • Page 25: Drill, Cutter, And Hole Saw Suggested Rpm Chart

    Chart Drill,.Cutter,.and.Hole.Saw.Suggested.RPM......-23-...
  • Page 26 -24-...
  • Page 27: Maintenance

    MAINTENANCE Table.and.Base General Keep the table and other unpainted surfaces Periodic maintenance on your Model W1669 and W1670 Radial Drill Press will ensure its opti- rust-free with regular applications of prod- mum performance. Make a habit of inspecting ucts like Boeshield® T-9. For long term stor- your drill press after each use. age consider products like Kleen Bore's Rust Guardit™. Lubrication NEVER. adjust. or. service. the.
  • Page 28: Troubleshooting

    Troubleshooting This section covers the most common symptoms and corrections with this type of machine. WARNING!.DO.NOT.make.any.adjustments.until.power.is.disconnected.and.moving.parts. have.come.to.a.complete.stop! -26-...
  • Page 29: W1669 And W1670 Drill Press 110V Wiring

    W1669.and.W1670.Drill.Press.110V.Wiring ELECTROCUTION HAZARD! Disconnect all power to the machine and wall receptacle before doing any electrical service. Otherwise, you or others may be burned or electrocuted resulting in injury or death! Start Switch 5-15 Plug Start Capacitor Capacitor 110V Cover Motor -27-...
  • Page 30: W1669 And W1670 Parts

    W1669.and.W1670. Parts 16A-1 32-1 19-2 19-1 33-1 19-3 38-1 19-4 35-1 19-6 19-5 45A-2 45A-1 45A-3...
  • Page 31 PARTS W1669,.W1670.Parts.List .REF. PART.#. .DESCRIPTION .REF. PART.#. .DESCRIPTION X1669008 GEAR X1669044 ⁄ " CHUCK 1-16MM JT#33 XPR16M EXT RETAINING RING 9MM X1668031 COLLAR XPN03M HEX NUT M8-1.25 45A-1 X1668031A DEPTH STOP ROD N/S X1668019 CLAMP BOLT M10-1.5 X 30 45A-2 X1669045A-1 DEPTH STOP ROD BRACKET X1669015 KNOB BOLT M8-1.25 X 16 45A-3 X1668031A-6 DEPTH STOP MOUNT 16A X1669016A MOUNT PLATE N/S X1668030 FEED SHAFT 16A-1 X1669016A-1 MOTOR PLATE N/S X1668033 FEED COLLAR X1669019...
  • Page 32: W1669 Parts

    W1669.Parts 84-1 Mounting Surface...
  • Page 33 PARTS W1669.Parts.List .REF. PART.#. .DESCRIPTION .REF. PART.#. .DESCRIPTION X1669001 BASE X1669072 LIFT HANDLE CRANK XPB09M HEX BOLT M8-1.25 X 20 XPSS01M SET SCREW M6-1.0 X 10 X1669004 W1669 RACK X1669074 10T GEAR X1669005 W1669 COLUMN XPSB77M CAP SCREW M12-1.75 X 30 X1669007 GEARED TBL BRKT N/S XPW06M FLAT WASHER 12MM 7-1 X1669007-1 COMPLETE TBL BRKT ASSY X1669080 COLUMN RING 7-2 X1669007-2 GEARED TBL BRKT SCALE X1669083 TABLE X1668019 LEVER BOLT M10-1.5 X 30 X1669084 COLUMN SUPPORT ARM N/S X1669013...
  • Page 34: W1670 Parts

    W1670.Parts 84-1 Mounting Surface...
  • Page 35 PARTS W1670.Parts.List .REF. PART.#. .DESCRIPTION .REF. PART.#. .DESCRIPTION X1670001 BASE X1668015 WORM GEAR XPB31M HEX BOLT M10-1.5 X 40 X1668008 COLUMN RING X1670004A W1670 RACK X1670083 TABLE X1670005A W1670 COLUMN X1668010A-1 COLUMN SUPPORT ARM N/S X1668010A GEARED TBL BRKT N/S 84-1 X1669084-1 SCALE 7-1 X1668010A-2 COMPLETE TBL BRKT ASSY 84A X1670084A TABLE SUPPORT ARM 7-2 X1669007-2 SCALE X1668013 CLAMP BOLT M12-1.75 x 50 X1668019 LEVER BOLT M10-1.5 X 30 X1670093...
  • Page 36: Accessories

    Accessories The following drill press accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800 840-8420 or at sales@woodstockint.com. Sanding.Sleeves are sized to fit the D2677 Drum Sander Set. These hard Sanding Sleeves are available in 60, 80, 100, 120, and 150 grits. Keep plenty of these consumable Sanding Sleeves on hand.
  • Page 37 " drill press chucks. Includes hex wrench and ⁄ " pilot drill. Woodstock. offers. a. full. line. of. Brad. Point. Bits,Tenon/Plug. Cutters,. Countersink. Bits,. and. Stubby. Drill. Bits to satisfy every need. Whether for do-it-yourselfers or professional woodworkers, you can depend on Woodstock International Inc.
  • Page 38: Notes

    Notes -36-...
  • Page 39 Notes -37-...
  • Page 40: Warranty

    Warranty SHOP FOX Woodstock International, Inc. warrants all machinery to be free of defects from work- ® manship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred.
  • Page 41 Warranty.Registration Name ___________________________________________________________________________________ Street __________________________________________________________________________________ City _________________________ State ___________________________Zip ________________________ Phone # ______________________ E-mail __________________________Invoice # ___________________ Model #_________Serial #______________Dealer Name__________________Purchase Date___________ The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services.
  • Page 42 FOLD ALONG DOTTED LINE Place Stamp Here WOODSTOCK.INTERNATIONAL,.INC. P.O..BOX.2309 BELLINGHAM,.WA..98227-2309 FOLD ALONG DOTTED LINE TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

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