Shop fox M1116 Owner's Manual
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Shop fox M1116 Owner's Manual

Shop fox M1116 Owner's Manual

Mill-drill w/dro
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MODEL M1116
MILL-DRILL w/DRO
Shown with Optional D4780 Stand
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 06/17)
Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com
COPYRIGHT © SEPTEMBER, 2017 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#19003KB  Printed in China

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Summary of Contents for Shop fox M1116

  • Page 1 MODEL M1116 MILL-DRILL w/DRO Shown with Optional D4780 Stand OWNER'S MANUAL (FOR MODELS MANUFACTURED SINCE 06/17) Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com COPYRIGHT © SEPTEMBER, 2017 BY WOODSTOCK INTERNATIONAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. #19003KB  Printed in China...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Contents INTRODUCTION........2 ACCESSORIES........27 Woodstock Technical Support ....2 Mill-Drill Accessories ......27 Machine Specifications ......3 MAINTENANCE........28 Identification ........5 General .......... 28 Controls & Components ......6 Cleaning & Protecting ......28 SAFETY..........7 Lubrication ........29 Standard Machinery Safety Instructions ..7 Replacing DRO Battery ......

  • Page 4: Introduction

    Model M1116 (For Machines Mfd. Since 06/17) INTRODUCTION Woodstock.Technical.Support This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.

  • Page 5: Machine Specifications

    Switch Type............ON/OFF Push Button Switch w/Safety Cover Motors Main Horsepower..................600W (3/4 HP) Phase....................Single‐Phase Amps......................10A Speed....................4500 RPM Type.................... High‐Torque DC Power Transfer ..................Gear Drive Bearings..............Sealed & Permanently Lubricated Model M1116 Machine Specifications, Page 1 of 3...
  • Page 6 Paint Type/Finish..................Enamel Other Country of Origin ....................China Warranty ....................... 2 Years Approximate Assembly & Setup Time ..............30 min. Serial Number Location ..................ID Label ISO 9001 Factory ....................Yes Model M1116 Machine Specifications, Page 2 of 3...

  • Page 7: Identification

    RIGHT SIDE Handwheel Motor Spindle Speed ON/OFF Cover High/Low Digital Readout Buttons Gearbox Knob Coarse Z-Axis Downfeed Lock Handles Levers Variable- Speed Downfeed Knob Selector Knob Quill Lock Work Table Lever Figure 1. M1116 right side and left side identification.

  • Page 8: Controls & Components

    Model M1116 (For Machines Mfd. Since 06/17) Controls.&.Components Refer to Figures 2–3 and the following descriptions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine.

  • Page 9: Safety

    Model M1116 (For Machines Mfd. Since 06/17) SAFETY SAFETY For.Your.Own.Safety, Read.Manual.Before.Operating.Machine The. purpose. of. safety. symbols. is. to. attract. your. attention. to. possible. hazardous. conditions.. This. manual.uses.a.series.of.symbols.and.signal.words.intended.to.convey.the.level.of.importance.of.the. safety.messages..The.progression.of.symbols.is.described.below..Remember.that.safety.messages.by. themselves. do. not. eliminate. danger. and. are. not. a. substitute. for. proper. accident. prevention. mea- sures—this.responsibility.is.ultimately.up.to.the.operator!
  • Page 10 Model M1116 (For Machines Mfd. Since 06/17) WEARING.PROPER.APPAREL..Do not wear FORCING.MACHINERY..Do not force machine. It clothing, apparel, or jewelry that can become will do the job safer and better at the rate for entangled in moving parts. Always tie back which it was designed.

  • Page 11: Additional Safety For Mills/Drills

    Model M1116 (For Machines Mfd. Since 06/17) Additional.Safety.for.Mills/Drills The primary risks of operating a mill are as follows: You can be seriously injured or killed by getting clothing, jewelry, or long hair entangled with rotating cutter/spindle. You can be severely cut or have fingers amputated from contact with the rotating cutter.

  • Page 12: Electrical

    Model M1116 (For Machines Mfd. Since 06/17) ELECTRICAL Circuit.Requirements This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an The. machine. must. be. properly. set. up.

  • Page 13: Grounding Requirements

    Model M1116 (For Machines Mfd. Since 06/17) Grounding.Requirements This machine MUST be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides GROUNDED 110V 5-15 RECEPTACLE a path of least resistance for electric current to travel—in order to reduce the risk of electric shock.

  • Page 14: Setup

    Model M1116 (For Machines Mfd. Since 06/17) SETUP Unpacking This machine has been carefully packaged for safe SUFFOCATION HAZARD! transportation. If you notice the machine has been Immediately discard all damaged during shipping, please contact your authorized plastic bags and packing Shop Fox dealer immediately.

  • Page 15: Inventory

    Model M1116 (For Machines Mfd. Since 06/17) Inventory The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them. Note: If you cannot find an item on this list, carefully check around/inside the machine and packaging materials.

  • Page 16: Cleaning Machine

    Model M1116 (For Machines Mfd. Since 06/17) Cleaning.Machine To prevent corrosion during shipment and storage of your machine, the factory has coated the bare metal surfaces of your machine with a heavy-duty rust prevention compound. Gasoline.and.petroleum. products.have.low.flash. If you are unprepared or impatient, this compound can points.and.can.explode.

  • Page 17: Machine Placement

    Model M1116 (For Machines Mfd. Since 06/17) Machine.Placement Weight.Load Physical.Environment Refer to the Machine.Specifications for the The physical environment where your machine is weight of your machine. Make sure that the operated is important for safe operation and the surface upon which the machine is placed will longevity of its components.

  • Page 18: Lifting & Moving

    Lifting.&.Moving Use a forklift to lift the machine off the pallet and onto a suitable location. HEAVY LIFT! The Model M1116 mill/drill can be mounted to a Straining crushing workbench or optional stand D4780 (see Figure 7). The injury may occur from...

  • Page 19: Bench Mounting

    Model M1116 (For Machines Mfd. Since 06/17) Bench.Mounting Number of Mounting Holes ........4 Diameter of Mounting Hardware Needed ..... ⁄ " Bolt The base of this machine has mounting holes that allow it to be fastened to a workbench or other mounting surface...

  • Page 20: Assembly

    Model M1116 (For Machines Mfd. Since 06/17) Assembly Except for the handwheel handles, the mill/drill is fully assembled at the factory. Table Handwheel Use a standard screwdriver to attach handwheel handles Handles (see Figures 11–12). Joining.Drill.Chuck.&. Arbor A B16 x R8 arbor is included for the drill chuck that Figure 11.

  • Page 21: Test Run

    Model M1116 (For Machines Mfd. Since 06/17) Test.Run Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning properly. Serious. injury. or. death. can. result. from. using. this. machine. BEFORE.

  • Page 22: Spindle Break-In

    Model M1116 (For Machines Mfd. Since 06/17) Spindle.Break-In The spindle break-in procedure distributes lubrication throughout the bearings to reduce the risk of early bearing failure if there are any "dry" spots or areas where You must complete this procedure to lubrication has settled in the bearings.

  • Page 23: Operations

    Model M1116 (For Machines Mfd. Since 06/17) OPERATIONS General This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine.

  • Page 24: Downfeed Controls

    Model M1116 (For Machines Mfd. Since 06/17) Downfeed.Controls Identification.(Figure.16) A. Quill Lock Lever B. Spindle Downfeed DRO C. Fine Downfeed Handwheel D. Coarse Downfeed Handle E. Downfeed Selector Knob Using.DRO 1. Press Power/ button (see Figure 17). A reading should appear on display.

  • Page 25: Headstock Movement

    Model M1116 (For Machines Mfd. Since 06/17) Headstock.Movement The headstock moves in the following ways: • Travels up and down the column (Z-axis). • Tilts 45° left or right relative to the table. Vertical Handwheel Raising/Lowering.Headstock 1. DISCONNECT MACHINE FROM POWER!
  • Page 26 Model M1116 (For Machines Mfd. Since 06/17) Table.Travel The table travels in two directions and is controlled by handwheels, as illustrated in Figure 20: X-Axis or Longitudinal Travel (Left & Right) • X-axis (longitudinal) Y-Axis or • Y-axis (cross) Cross Travel (In &...

  • Page 27: Installing/Removing Tooling

    Installing/Removing. Tooling Cutting tools are sharp and can easily cause cutting injuries. Always protect Model M1116 includes a 1–13mm drill chuck with an R8 your hands with leather gloves or arbor (see Figure 23). shop rags when handling cutting tools.

  • Page 28: Spindle Speed

    Model M1116 (For Machines Mfd. Since 06/17) Spindle.Speed Using the correct spindle speed is important for safe and satisfactory results, as well as maximizing tool life. To set the spindle speed for operation, you will need to: 1) Determine the best spindle speed for the cutting/ drilling task, and 2) adjust the gear box knob and variable-speed knob to produce determined speed.

  • Page 29: Accessories

    The Shop Fox D4089—4-Pc. Machinist's Square Set will prove useful in your shop. Each square is finely ground steel. All have common beam and blade widths and thicknesses which will allow them to be used in combination.

  • Page 30: Maintenance

    Model M1116 (For Machines Mfd. Since 06/17) MAINTENANCE General For optimum performance from the machine, follow this maintenance schedule and refer to any specific instructions given in this section. Daily Check: • Loose mounting bolts. • Damaged tooling. • Clean debris and built up grime off of machine.

  • Page 31: Lubrication

    Model M1116 (For Machines Mfd. Since 06/17) Lubrication An essential part of lubrication is cleaning the components before lubricating them. This step is critical because grime and chips build up on lubricated components over time, which makes them hard to move.
  • Page 32 Model M1116 (For Machines Mfd. Since 06/17) Table.Leadscrews Lube Type ....Model SB1365 or ISO 68 Equivalent Lube Amount.......... Thin Coat Lubrication Frequency ....40 hrs. of Operation To lubricate table leadscrews, do these steps: 1. DISCONNECT MACHINE FROM POWER! Y-Axis 2.

  • Page 33: Replacing Dro Battery

    Model M1116 (For Machines Mfd. Since 06/17) Quill.Outside.Surface Lube Type ....Model SB1365 or ISO 68 Equivalent Lube Amount.......... Thin Coat Lubrication Frequency ....8 hrs. of Operation To lubricate quill, do these steps: 1. Without disturbing grease on quill rack, clean...

  • Page 34: Service

    Model M1116 (For Machines Mfd. Since 06/17) SERVICE General This section covers the most common service adjustments or procedures that may need to be made during the life of your machine. If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: techsupport@woodstockint.com.

  • Page 35: Adjusting Leadscrew Backlash

    Model M1116 (For Machines Mfd. Since 06/17) Adjusting.Leadscrew. Backlash Leadscrew backlash is the amount of free-play movement in the leadscrew (when changing the direction of rotation) X-Axis Leadscrew Nut before the attached device begins to move. Cap Screw Leadscrews must have a certain amount of backlash, but over time, this will increase with normal wear.

  • Page 36: Brush Replacement

    Model M1116 (For Machines Mfd. Since 06/17) Brush.Replacement This mill/drill is equipped with a universal motor that Cap Screws uses two carbon brushes to transmit electrical current (2 of 4) inside the motor. These brushes are considered to be regular "wear items" or "consumables" that will need to be replaced during the life of the motor.

  • Page 37: Troubleshooting

    Model M1116 (For Machines Mfd. Since 06/17) Troubleshooting The following troubleshooting tables cover common problems that may occur with this machine. If you need replacement parts or additional troubleshooting help, contact our Technical Support. Note: Before contacting Tech Support, find the machine serial number and manufacture date, and if available, your original purchase receipt.
  • Page 38 Model M1116 (For Machines Mfd. Since 06/17) Operation PROBLEM POSSIBLE.CAUSE CORRECTIVE.ACTION 1. Tighten drawbar (do not overtighten) (Page 25). Tool loose in spindle. 1. Cutting tool not fully drawn up into spindle taper. 2. Debris on cutting tool or in spin- 2.

  • Page 39: Electrical Safety Instructions

    Model M1116 (For Machines Mfd. Since 06/17) Electrical.Safety.Instructions These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully.
  • Page 40 Model M1116 (For Machines Mfd. Since 06/17) M1116.Electrical.Components Motor Spindle RPM Sensor Front Panel Figure 43. Wiring overview. Side Panel Front Panel Rear Panel Limit Switch Inside Bottom Panel Figure 44. Control panel wiring overview. -38-...
  • Page 41 Model M1116 (For Machines Mfd. Since 06/17) M1116.Wiring.Diagram Spindle Sensor Front Panel Side Panel (Viewed From Behind) Rear Panel 110V Motor ZD-SK-THL Spindle Speed DRO JD-014 REV A 091111 Fuse - F10AL250V Circuit Board Fuse Holder - MF528 10A 250V...

  • Page 42: Parts

    Model M1116 (For Machines Mfd. Since 06/17) PARTS Column -40-...

  • Page 43: Column Parts List

    Model M1116 (For Machines Mfd. Since 06/17) Column.Parts.List REF PART # DESCRIPTION REF PART # DESCRIPTION XM1116001 Z-AXIS SLIDE XM1116038 HANDWHEEL CURVED PLATE SPRING XM1116002 SET SCREW M6-1 X 16 XM1116040 HEX NUT M8-1.25 XM1116003 FLAT WASHER 6MM XM1116044 MACHINE KEY 4 X 4 X 12...

  • Page 44: Control Panel Parts

    Model M1116 (For Machines Mfd. Since 06/17) Control.Panel.Parts REF PART # DESCRIPTION REF PART # DESCRIPTION XM1116078 CIRCUIT BOARD JD-014 5WR02J XM1116088 ELECTRICAL BOX XM1116079 SPINDLE POTENTIOMETER WX14-12 XM1116089 CAP SCREW M5-.8 X 8 XM1116080 CAP SCREW M3-.5 X 16...

  • Page 45: Headstock

    Model M1116 (For Machines Mfd. Since 06/17) Headstock -43-...

  • Page 46: Headstock Parts List

    Model M1116 (For Machines Mfd. Since 06/17) Headstock.Parts.List REF PART # DESCRIPTION REF PART # DESCRIPTION 101 XM1116101 QUILL RETAINING CLIP 147 XM1116147 QUILL SEAL, RUBBER (LOWER) 102 XM1116102 BUSHING 148 XM1116148 TAPERED ROLLER BEARING 32005 103 XM1116103 COMPRESSION SPRING 2.5 X 29 X 100...

  • Page 47: Tools & Chip Guard Parts

    Model M1116 (For Machines Mfd. Since 06/17) Tools.&.Chip.Guard.Parts REF PART # DESCRIPTION REF PART # DESCRIPTION 190 XM1116190 HEX WRENCH 6MM 252 XM1116252 FLAT WASHER 3MM 191 XM1116191 HEX WRENCH 5MM 253 XM1116253 HEX NUT M3-.5 192 XM1116192 HEX WRENCH 4MM 254 XM1116254 CAP SCREW M5-.8 X 15...

  • Page 48: Labels & Cosmetics

    Model M1116 (For Machines Mfd. Since 06/17) Labels.&.Cosmetics W1853 with clear background. when using this machine! Instead, go to www.woodstockint.com when using this machine. www.woodstockint.com or call (360) 734-3482. machine. or call (360) 734-3482. W1853 M1116 WARNING WARNING! WARNING WARNING!
  • Page 50 Fold along dotted lIne place stamp Here Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309 Fold along dotted lIne tape along edges--please do not staple...

  • Page 51: Warranty

    Woodstock International, Inc. will repair, replace, or arrange for a dealer refund, at its expense and option, the Shop Fox machine or machine part proven to be defective for its designed and intended use, provided that the original owner returns the product prepaid to an authorized warranty or repair facility as designated by our Bellingham, Washington office with proof of their purchase of the product within two years, and provides Woodstock International, Inc.

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