Related Manuals for Exmark LAZER Z X-SERIES
Summary of Contents for Exmark LAZER Z X-SERIES
- Page 1 LAZER Z X-SERIES ® For Serial Nos. 312,000,000 & Higher Lazer Z (LZX) Units Part No. 4501-196 Rev. A...
- Page 2 Replacements may be ordered through the engine manufacturer. Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously.
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Page 3: Introduction
All Exmark parts are thoroughly tested and inspected before leaving the factory, however, attention is required on your part if you are to obtain the fullest measure of satisfaction and performance. -
Page 4: Table Of Contents
Contents Electric Clutch Adjustment......43 Motion Control Linkage Adjustment ....44 Motion Control Damper Adjustment....45 Introduction ............3 Motion Control Neutral Lock Pivot Safety ..............5 Adjustment ..........46 Safety Alert Symbol ......... 5 Motion Control Handle Adjustment ....46 Safe Operating Practices ........5 Motion Control Full Forward Tracking Safety and Instructional Decals ......11 Adjustment ..........46... -
Page 5: Safety
English it is the owner’s responsibility to Institute in effect at the time of production. explain this material to them. Exmark designed and tested this lawn mower to offer • Become familiar with the safe operation of the reasonably safe service; however, failure to comply equipment, operator controls, and safety signs. - Page 6 Safety • Inspect the area where the equipment is to be DANGER used and remove all rocks, toys, sticks, wires, In certain conditions during fueling, static bones, and other foreign objects which can be electricity can be released causing a spark thrown by the machine and may cause personal which can ignite gasoline vapors.
- Page 7 Safety • Never mow with the discharge deflector raised, CAUTION removed or altered unless there is a grass Fuel tank vent is located inside the roll collection system or mulch kit in place and bar tube. Removing or modifying the roll working properly.
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Page 8: Slope Operation
Safety • Do Not operate the mower under the influence of alcohol or drugs. • Use extreme care when loading or unloading the machine into a trailer or truck. • Use care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. Slope Operation Use Extreme caution when mowing and/or turning on slopes as loss of traction and/or tip-over could... -
Page 9: Maintenance And Storage
Safety • Disconnect battery or remove spark plug wire WARNING before making any repairs. Disconnect the There is no rollover protection when the roll bar negative terminal first and the positive last. is down. Wheels dropping over edges, ditches, Reconnect positive first and negative last. steep banks, or water can cause rollovers, which •... - Page 10 Failure to use original Exmark parts could cause serious injury or For Kohler EFI (Electronic Fuel Injection) Units: death. Making unauthorized changes to the...
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Page 11: Safety And Instructional Decals
Exmark equipment dealer or labels. distributor or from Exmark Mfg. Co. Inc. • Replace all worn, damaged, or missing safety • Safety signs may be affixed by peeling off the signs. - Page 12 Safety 109-7232 1. Fast 3. Neutral 2. Slow 4. Reverse 109-7330 107-2102 109-3148 109-8483 All Units Except EFI 1. Throttle–fast 3. Choke–on 2. Throttle–slow 4. Choke–off...
- Page 13 Safety 109-9361 Deck Drive Belt Routing 116-0205 116-0211 116-0090 116-0157 1. See Operator's Manual 116-0752 1. Latch 2. Unlatch...
- Page 14 Safety 117–2718 116-1654 116-2643 116-5944 Message Display 1. Fuel 6. Hour meter 2. Empty 7. PTO 8. Parking brake 3. Half 116-2844 4. Full 9. Neutral EFI Units Only 5. Battery 10. Operator presence 2. Throttle–slow 1. Throttle–fast switch PTO Switch Symbols 1.
- Page 15 Safety 109-7069...
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Page 16: Specifications
• Engine Specifications: See your Engine Owner’s • Low Voltage Light — RH control panel Manual • Polarity: Negative Ground • Engine Oil Type: Exmark 4–Cycle Premium • Fuses: Engine Oil • RPM: Full Speed: 3750 ±50 RPM (PTO not... -
Page 17: Hydrostatic Ground Drive System
◊ 280cc Ross geroler motor – For all units except LZX801KA606SS, LZX940KC606, LZX940KC726, • Hydraulic Oil Type: Exmark Premium Hydro Oil. LZX980KC606, LZX980KC726: Standard • Hydraulic Oil Capacity: 52 oz (1.5 L) per side seat with high back, extra wide foam padded seat cushion with internal suspension, thick •... -
Page 18: Dimensions
Specifications Tires & Wheels – 72 inch Deck: 6 anti-scalp rollers • Deck Depth: Drive Front Caster – 48 inch Deck: 5.5 inches (14 cm) Pneumatic Semi-Pneumatic (Air-Filled) – 52 inch Deck: 5.5 inches (14 cm) Quantity – 60 inch Deck: 5.5 inches (14 cm) Tread “Multi-Trac C/S”... -
Page 19: Curb Weight
Specifications Accessory Weight Table Worksheet: Overall Height: Roll Bar - Up Roll Bar - Down Use the table below to determine if extra weight is required for the unit. Identify the accessories 70.5 inches (179.1 cm) 46.8 inches (118.9 cm) and correct deck size and place the corresponding values in the Accessory Score column. -
Page 20: Torque Requirements
Product Overview Product Overview *60 inch units which already have an under toe board mount weight as standard requires 116-1238 front toe board top mount kit instead of 116-1173. Torque Requirements Bolt Location Torque Blade Drive Sheave 90-110 ft-lb (122-149 N-m) Mounting Nut Cutter Housing Spindle 160-185 ft-lb... -
Page 21: Operation
Operation Operation Choke Control (All Units Except Kohler EFI) Note: Determine the left and right sides of the Located on right console (black lever) (see Figure 6). machine from the normal operating position. The choke is used to aid in starting a cold engine. Moving the choke lever forward will put the choke in Controls the “ON”... -
Page 22: Ignition Switch
Operation Push the lever forward and down to disengage the brake. The unit must be tied down and brake engaged when transporting. Ignition Switch Located on right console (see Figure 6). The ignition switch is used to start and stop the engine. -
Page 23: Deck Lift Pedal
Operation Drive Wheel Release Valves Note: The handle must be horizontal and against the stop for operation. WARNING Do Not tow machine. Hands may become entangled in the rotating drive components below the engine deck, which PTO Engagement Switch could result in serious injury or death. Located on right console (see Figure 6). -
Page 24: Pre-Start
Operation Refer to the Maintenance section and perform all the necessary inspection and maintenance steps. Operating Instructions Raise the Rollover Protection System (ROPS) Important: The roll bar is an integral and effective safety device. Keep the roll bar in the raised and locked position when operating the Figure 10 mower. -
Page 25: Starting The Engine
Operation pulled rearward to get both knobs fully engaged attempts. Failure to follow these guidelines (see Figure 12). can burn out the starter motor. 7. If the choke is in the “ON” position, gradually return choke to the “OFF” position as the engine warms up. -
Page 26: Driving The Machine
Operation 2. Move the motion control levers out to the neutral lock position. 3. Engage the parking brake. 4. Place the throttle midway between the “SLOW” and “FAST” positions. 5. Disengage the PTO. 6. Allow the engine to run for a minimum of 15 seconds, then turn the ignition switch to the “OFF”... -
Page 27: Adjusting The Cutting Height
Operation To turn right, release pressure on the RH motion control lever and the rear of the machine will move towards the rear and to the right. To turn left, release pressure on the LH motion control lever and the rear of the machine will move towards the rear and to the left. -
Page 28: Transporting
Operation 5. Insert the height adjustment pin into the hole corresponding to the desired cutting height. See the decal on the side of the deck lift plate for cut heights. 6. Push the deck lift pedal, release the transport lock and allow the deck to lower to the cutting height. - Page 29 Operation WARNING Loading a unit on a trailer or truck increases the possibility of backward tip-over. Backward tip-over could cause serious injury or death. • Use extreme caution when operating a unit on a ramp. • Use only a single, full width ramp; Do Not use individual ramps for each side of the unit.
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Page 30: Maintenance
Maintenance Maintenance Note: Determine the left and right sides of the machine from the normal operating position. WARNING WARNING While maintenance or adjustments are being The engine can become very hot. Touching a hot made, someone could start the engine. engine can cause severe burns. -
Page 31: Periodic Maintenance
“FULL” reading of the battery in the table and charge the mark on the dipstick. Exmark 4-Cycle Premium battery for the recommended time interval to bring Engine Oil is recommended; refer to the Engine the charge up to a full charge of 12.6 volts or greater. -
Page 32: Recommended Jump Starting Procedure
Maintenance Voltage Percent Maximum Charging CAUTION Reading Charge Charger Interval Connecting the jumper cables incorrectly Settings (wrong polarity) can immediately damage the 2 Hours 12.0–12.2 25–50% 14.4 volts/4 electrical and/or EFI system. amps Be certain of battery terminal polarity and 11.7–12.0 0–25% 3 Hours... -
Page 33: Check Mower Blades
Maintenance Check Mower Blades Service Interval: Before each use or daily 1. Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake. 2. Lift deck and secure in raised position as stated in the Clean Grass Build-Up Under Deck section. 3. -
Page 34: Check Safety Interlock System
Check Safety Interlock Note: If machine does not pass any of these tests, do not operate. Contact your authorized EXMARK System SERVICE DEALER. Service Interval: Before each use or daily... -
Page 35: Check Seat Belt
Maintenance Engine Owner's Manual for additional information.) 1. Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake. 2. See the Engine Owner's Manual for maintenance instructions. Check Air Filter Assembly (if equipped) Figure 23 Service Interval: As required 1. -
Page 36: Check Hydraulic Oil Level
Before reinstalling new filter, apply a thin coating 1. Full 2. Add of Exmark 4–Cycle Premium Engine oil on the surface of the rubber seal. Turn filter clockwise Note: The oil level on the dipstick will be until rubber seal contacts the filter adapter then incorrect if the oil is checked when the unit is hot. -
Page 37: Lubricate Grease Fittings
7. Insert one bearing, one new seal into the wheel. Note: Seals (Exmark P/N 103-0063) must be replaced. 8. If the axle assembly has had both spacer nuts removed (or broken loose), apply a thread locking adhesive to one spacer nut and thread onto the axle with the wrench flats facing outward. -
Page 38: Lubricate Deck Lift Pivot
6. Using a socket, unscrew filters to remove and Use only approved fuel lines and fuel filters for allow oil to drain. high pressure systems. 7. Before installing the new filters, apply a thin coat of Exmark Premium Hydro Oil on the surface of the two rubber seals. -
Page 39: Wheel Hub - Slotted Nut Torque Specification
Hydraulic Oil Level section. Hot particles exhausted during engine operation may ignite flammable materials. Fire may result Exmark Premium Hydro Oil is recommended. in personal injury or property damage. Refer to the chart for an acceptable alternative: Do Not refuel or run engine unless spark arrester... -
Page 40: Copper-Based Anti-Seize
Maintenance Adjustments • Between the spindles and sheaves. • Under top cutter housing bearing guard. Note: Disengage PTO, shut off engine, wait for all moving parts to stop, engage parking brake, and Copper-Based Anti-seize remove key before servicing, cleaning, or making any adjustments to the unit. - Page 41 Maintenance Figure 28 Figure 27 1. 3 1/4 inches (8.3 cm) 4. 3 inches (7.6 cm) 2. Back blade tip 5. Level surface 1. Foot lever 3. Transport lock 3. Front blade tip 2. Height of cut pin 10. Loosen the jam nuts on the top of each deck 6.
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Page 42: Pump Drive Belt Tension
Maintenance Pump Drive Belt Tension 12. Re-measure until all four sides are the correct height. Tighten all the jam nuts on the deck lift Self-tensioning - No adjustment necessary. arm assemblies. 13. Lower discharge deflector. Deck Belt Tension 14. If the four deck links do not have enough Self-tensioning - No adjustment necessary. -
Page 43: Electric Clutch Adjustment
Maintenance Electric Clutch Adjustment Do Not allow the cable to turn when the nuts are being loosened. No adjustment necessary. However when the clutch brake has worn to the point where the clutch no longer engages consistently, the shim can be removed to extend the clutch life. -
Page 44: Motion Control Linkage Adjustment
Maintenance Figure 35 Figure 33 1. Feeler gauge 1. Brake mounting bolt 2. Shim • If the gap is less than 0.010 inch, then B. Using needle nose pliers, or by hand, take reinstall the shim and reference the hold of the tab and remove the shim (Do Not Troubleshooting section. -
Page 45: Motion Control Damper Adjustment
Maintenance WARNING Engine must be running and drive wheels must be turning so adjustments can be performed. Contact with moving parts or hot surfaces may cause personal injury. Keep fingers, hands, and clothing clear of rotating components and hot surfaces. 1. -
Page 46: Motion Control Neutral Lock Pivot Adjustment
Maintenance Motion Control Handle Adjustment Adjusting the height: The motion control levers can be adjusted higher or lower for maximum operator comfort. 1. Remove the two bolts holding the control lever to the control arm shaft (Figure 39). Figure 37 RH Motion Control Shown 1. -
Page 47: Caster Pivot Bearings Pre-Load Adjustment
Maintenance 2. Slide the cover plate backward or forward to adjust the travel of the lever and tighten the screws. 3. Drive the machine and check the full forward tracking. 4. Repeat steps 1 through 3 until desired tracking is obtained. Figure 41 1. -
Page 48: Cleaning
Maintenance Cleaning Clean Hydro Fan Cooling Guards Clean Engine and Exhaust Service Interval: Before each use or daily System Area Removing debris from the hydro fan cooling guards will allow the hydro system to run cooler and improve Service Interval: Before each use or daily the life of the hydro system. -
Page 49: Waste Disposal
Maintenance Waste Disposal Motor Oil Disposal Engine oil and hydraulic oil are both pollutants to the environment. Dispose of used oil at a certified recycling center or according to your state and local regulations. Battery Disposal DANGER Battery electrolyte contains sulfuric acid, which is poisonous and can cause severe burns. -
Page 50: Troubleshooting
Troubleshooting Troubleshooting Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use. When a problem occurs, do not overlook the simple causes. For example: starting problems could be caused by an empty fuel tank. The following table lists some of the common causes of trouble. - Page 51 Troubleshooting Problem Possible Cause Corrective Action Engine loses power 1. Engine load is excessive 1. Reduce the ground speed. 2. Air cleaner is dirty. 2. Clean or replace the air cleaner element. 3. Oil level in the crankcase is low. 3.
- Page 52 Troubleshooting Problem Possible Cause Corrective Action Clutch will not engage. 1. Fuse is blown. 1. Replace fuse. Check coil resistance, battery charge, charging system, and wiring connections and replace if necessary. 2. Low voltage supply at the clutch. 2. Check coil resistance, battery charge, charging system, and wiring connections and replace if necessary.
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Page 53: Schematics
Schematics Schematics Electrical Diagram — All units except Kohler EFI WHITE BROWN YELLOW BLUE PINK BLACK GREEN GRAY VIOLET ORANGE PINK PINK BLACK BROWN PINK GREEN... - Page 54 Schematics Electrical Diagram — Kohler EFI WHITE BLUE WHITE BROWN YELLOW BLUE PINK BLACK GREEN GRAY VIOLET ORANGE PINK PINK BLACK BROWN PINK GREEN...
- Page 55 Schematics Electrical Logic Schematic — All units except Kohler EFI START_RELAY KEY_S KEY_A MAGNETO SEAT BRAKE NEUTRAL FUEL_SOLENOID GROUND FUEL...
- Page 56 Schematics Electrical Logic Schematic — Kohler EFI START_RELAY KEY_S KEY_A MAGNETO SEAT BRAKE NEUTRAL FUEL_SOLENOID GROUND FUEL...
- Page 57 Schematics Hydraulic Diagram...
- Page 58 Commercial Warranty Conditions Exmark Customer Service Department This warranty applies to Exmark Lazer Z X-Series, Lazer Z S-Series, and The Exmark Warranty Company Vantage turf equipment sold in the U.S. or Canada for a period of three 2101 Ashland Avenue years for commercial usage.
- Page 59 Notes:...
- Page 60 Notes:...
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Page 61: Service Record
Service Record Date: Description of Work Done: Service Done By:... - Page 63 Figure 42 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope indicator to determine the degree of slope of hills before operating. Do Not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope.
- Page 64 Pack) or Fill in Below Engine Model No. and Spec. No. Model No. Engine Serial No. (E/No) Serial No. ©2012 Exmark Mfg. Co., Inc. Part No. 4501-196 Rev. A Industrial Park Box 808 (402) 223-6300 Beatrice, NE 68310 Fax (402) 223-5489...
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how do you remove the shroud to access the starter motor? can it be done with the motor on the mower?