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World Class 3000
d. Use a pencil to mark locations of spring clip
on ceramic rod, Figure A-20.
e. Pry or squeeze tabs on spring clips, and pull
contact and thermocouple assembly out of
probe assembly. Retain spring clips and
spring; replace if damaged.
Be very careful when handling contact
and thermocouple assembly. The ce-
ramic rod in this assembly is fragile.
f.
While very carefully handling new contact
and thermocouple assembly, lay old as-
sembly next to new one. Transfer pencil
marks to new rod.
CONTACT AND
THERMOCOUPLER
ASSEMBLY
MOUNTING SCREW
(REAR VIEW)
INSULATING
GASKET
Figure A-20. Inner Probe Replacement
(Heater, V-Strut, and Backplate Assembly)
1
13
12
1.
Heater Ceramic Rod
2.
Contact and Thermocouple Assembly
3.
Strut
4.
Leaf Spring
Rosemount Analytical Inc.
A Division of Emerson Process Management
HEATER SCREWS
(NOT SHOWN)
V-STRUT
HEATER
CERAMIC ROD
SPRING
CLIP
21240010
3
11
11
2
5.
Ring Lug
6.
Butt Connector
7.
Extension
8.
Backplate
Figure A-21. Heater, Strut, and Backplate Assembly
(Inner Probe Assembly)
g. Note wire lengths of old assembly as an aid
for trimming new lengths in step (j). Trim-
ming of wires will not always be necessary.
Throw away old contact and thermocouple
assembly.
h. Carefully guide new contact and thermo-
couple assembly through V-strut assembly
leaf spring (4, Figure A-21), spring (9),
spring clip (10) (held open by squeezing
tabs), and tube supports (11, 13) until
spring clip reaches pencil mark.
i.
Reinstall insulating gasket on backplate, re-
place two screws, O-rings, lockwashers and
flat washers connecting probe junction box
to inner probe assembly.
Do not trim new wiring shorter than
existing (old) wiring. Excessive wire
trim will prevent connections from
being properly made and will require a
new replacement kit.
j.
Trim wires, if necessary, as noted in
step (g).
k. Connect color coded wires to proper termi-
nals as shown in Figure A-16. Rosemount
recommends connecting the thermocouple
wires directly to the terminal strip. This is
because the junction of different metals at
the wires and lugs and at the lugs and the
4
10
9
7
8
9.
Spring
10.
Spring Clip Assembly
11.
Common Tube Support
12.
Heater
13.
Short Tube Support
Instruction Manual
Appendix A Rev. 3.6
July 1998
4
5
6
8
Appendices
A-21
A
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