1. Manuals
  2. Brands
  3. Epson Manuals
  4. Desktop
  5. ColorCopy Station 8200
  6. Service manual

Epson ColorCopy Station 8200 Service Manual

Copy server
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
SERVICE MANUAL
SERVICE MANUAL
SERVICE MANUAL
SERVICE MANUAL
Copy Server
EPSON Color Copy Station 8200
®
SEOT99005

Advertisement

Table of Contents
loading

Related Manuals for Epson ColorCopy Station 8200

Summary of Contents for Epson ColorCopy Station 8200

  • Page 1 SERVICE MANUAL SERVICE MANUAL SERVICE MANUAL SERVICE MANUAL Copy Server EPSON Color Copy Station 8200 ® SEOT99005...
  • Page 2 SEIKO EPSON CORPORATION. o All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would greatly appreciate being informed of them.
  • Page 3 2. MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/ RATING PLATE. IF THE EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT TO THE POWER SOURCE.

  • Page 4: About This Manual

    About This Manual This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of EPSON Color Copy Station 8200. The instructions and procedures included herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page.
  • Page 5 Revision Status Revision Issued Date Description Rev. A August 4, 1999 First Release...

  • Page 6: Table Of Contents

    EPSON Color Copy Station 8200 Revision A Product Description Attention for forgery ................. 31 Outline ......................4 Operating Principles Features ....................4 System Diagram ..................5 Operating Principles ................. 33 About EPL-C8200 ..................5 Copy System ..................33 Basic Specifications ..................6 Control Circuit ..................
  • Page 7 EPSON Color Copy Station 8200 Revision A Mother Board Jumper Setting ..............55 Adjustment Adjustment ....................57 Hardware Check ..................57 LCD Panel Check ................57 ISA Board Check ................60 ECP Board Check ................60 Flash ROM Sum Check ..............62 H/W All Check Printing ...............

  • Page 8: Product Description

    C H A P T E R PRODUCT DESCRIPTION...

  • Page 9: Outline

    8 Job memories to save user-defined copy parameters Standard copy protection for bills The Color Copy Station 8200 can be connected to EPSON scanner and EPSON Network Scanning via network TWAIN driver color laser printer. It works not only as a stand-alone copier also as network scanner adapter.

  • Page 10: System Diagram

    EPSON Color Copy Station 8200 Revision A 1.1.2 System Diagram 1.1.3 About EPL-C8200 Figure 1-2 shows the color copy system diagram. The 100 base-TX Though EPL-C8200 has 64Mbyte memories as a default, the minimum size of environment is recommended for using Network TWAIN on the Client PC, memories required for Color Copy System is 160MB.

  • Page 11: Basic Specifications

    EPSON Color Copy Station 8200 Revision A 1.2 Basic Specifications 1.2.3 Safety, EMC Low Voltage Directive 73/23/EEC EN60950 1.2.1 Local Copy Speed EMC Directive 89/336/EEC EN55022 Class B EN6100-3-2 EN61000-3-3 THROUGH PUT EN50082-1 IEC801-2 Table 1-1. Copy Speed (local copy)

  • Page 12: Reliability

    EPSON Color Copy Station 8200 Revision A 1.2.9 Interfaces Humidity 10 ~ 90%, no condensation 1.2.9.1 SCSI Vibration 1.0G Connector D-Sub 50 pin half pitch (based on ANSI X3. 131-1986) 1.2.7 Reliability Signals MTBF Table 1-2. Connector Pin Alignment 10000 hours (not including the EL intensity loss)

  • Page 13: Printer Interface

    EPSON Color Copy Station 8200 Revision A Table 1-2. Connector Pin Alignment Table 1-3. Connector Pin Alignment Signal name Signal name Signal name Signal name number Number number Number BUSY ERROR SELECT Cable PRCB4N (recommended) 1.2.9.3 Control Panel Interface Cable...

  • Page 14: Functions

    EPSON Color Copy Station 8200 Revision A 1.3 Functions Table 1-4. Connector Pin Alignment Signal name Signal name number Number 1.3.1 Functions Overview PAO1 (key-matrix output) LD2 (LCD Display data) Table 1-5. The Main Functions PAO2 (key-matrix output) LD3 (LCD Display data)
  • Page 15 EPSON Color Copy Station 8200 Revision A AVAILABLE COMBINATION OF EACH FUNCTION Table 1-8. Scanner and Printer Option Table 1-6. Hardware resources required for each function Function Local Network Web Admin Web Status Copy(*1) TWAIN Hardware Network Option Local Copy...

  • Page 16: Local Copy

    EPSON Color Copy Station 8200 Revision A 1.3.2 Local Copy A3W, Ledger, A3, B4, Legal, Letter (portrait), Letter (landscape), A4 (portrait), A4 (landscape), B5 (portrait), B5 (landscape), Executive (portrait), Executive (landscape) OPERATIONAL PRINCIPLE The printing maximum size shown in Figure 1-4 is exactly the same as the...
  • Page 17 EPSON Color Copy Station 8200 Revision A ZOOM Table 1-10. User-defined and Pre-set Zoom Zoom User-Setting Ratio (%) Remarks User-defined in increments of 25-400 Zoom Pre-set Zoom LedgeràLetter A3àA4/B4àB5 11x15àLetter LegalàLetter B4àA4 A3àB4/A4àB5 100% B4àA3/B5àA4 LegalàLetter A4àB4 Printing guaranteed area Paper Size LetteràLedger...
  • Page 18 EPSON Color Copy Station 8200 Revision A For all pre-set zoom, user can select just-fitting copy option by touching the MULTIPLE COPIES just-fitting button on the control panel. When the just-fitting is valid, whole area of the document (including non-printed area) is scanned and the area is Setting Range: 1-99 (default: 1) printed so that it is put in the print guaranteed area.
  • Page 19 EPSON Color Copy Station 8200 Revision A SPLIT COPY This function enables to copy individual pages for opened-booklet located on the flat-bed. There are limitations as follows such as paper size must be one of A4, B5, Letter, and Executive. The combinations of copy parameters other than the following are not allowed and not supported by ADF either.
  • Page 20 EPSON Color Copy Station 8200 Revision A INTERNAL PROCESSING Table 1-12. Internal Processing CCS 8200 Printer Color Color/ Scan Print MOIRE Screen Copy Mode Media Matching Mode Resolution Resolution (H/W) (H/W) (TBD) Table Color Photo Fine Paper Photo CPGI Thick Paper...
  • Page 21 EPSON Color Copy Station 8200 Revision A Table 1-12. Internal Processing CCS 8200 Printer Color Color/ Scan Print MOIRE Screen Copy Mode Media Matching Mode Resolution Resolution (H/W) (H/W) (TBD) Table Photo Fine Paper Photo CPGI Thick Paper Photo CPGI...
  • Page 22 EPSON Color Copy Station 8200 Revision A Table 1-14. Job Memory COPY ADJUSTMENT MODE Item Value Table 1-13. Copy Adjustment Mode Output Bin Face-up / Face-down Split Copy ON / OFF Color / Brightness Contrast Adjustmen Saturation Margin for Binding...
  • Page 23 EPSON Color Copy Station 8200 Revision A Table 1-15. Status PRINTER CONTROL Items Status display Status print The maximum memories which can be allotted to the printer is 256MB and it Printer Model Name is not enough to print some combinations of paper size and copy mode. As shown below, CCS 8200 sends image data to the printer in two different ways;...

  • Page 24: Network Twain

    EPSON Color Copy Station 8200 Revision A 1.3.3 Network TWAIN Table 1-16. Printer Control Copy Mode Printer Memory [MB] Amount Network TWAIN scans image data from scanner connected with CCS 8200 via of Data* network. The user interface on network TWAIN driver is just the same as the...

  • Page 25: Web Status

    EPSON Color Copy Station 8200 Revision A 1.3.4 Web Status PROTOCOL EPSON original protocol on TCP/IP (Peer to Peer connection) OPERATIONAL PRINCIPLES Web Status functions is the one of three web-based utilities. Web Status CLIENT OS module is JAVA applet written by JAVA language and works on the web master.
  • Page 26 EPSON Color Copy Station 8200 Revision A CLIENT OS STATUS ITEMS Table 1-18. Client OS Table 1-20. Status Items Software Name EPSON TWAIN Pro Network Items Remarks Client OS PC/AT Windows95, Widows98 CCS 8200 Registered Name Name registered by WebAdmin Compatible WindowsNT3.51 Workstation...

  • Page 27: Web Admin

    EPSON Color Copy Station 8200 Revision A 1.3.5 Web Admin STATUS UPDATE TIMING The status displayed on Web Status is updated at the timing below. OPERATIONAL PRINCIPLES (Web Status doesn’t get the status from CCS 8200 periodically by itself) Web Admin function is the one of three web-based utilities for administrator.
  • Page 28 EPSON Color Copy Station 8200 Revision A CLIENT OS LOCALIZATION Web Admin detects the language used on OS, and uses it for German, French, Table 1-21. Client OS Spanish, Italian, and Portuguese. For the other languages, WebAdmin uses Software Name EPSON TWAIN Pro Network English.

  • Page 29: Web Upgrade

    EPSON Color Copy Station 8200 Revision A 1.3.6 Web Upgrade Table 1-23. Setting Items Items Remarks OPERATIONAL PRINCIPLES TCP/IP IP Address possible (necessary) Subnet Mask possible (necessary) Web Admin function is the one of three web-based utilities for administrator. WebAdmin module is JAVA applet written by JAVA language as well as...

  • Page 30: Money Recognition

    EPSON Color Copy Station 8200 Revision A 1.3.8 User Settings CLIENT OS 1.3.8.1 User Settings on the Operational Panel Table 1-24. Client OS Software Name EPSON TWAIN Pro Network HOW TO MOVE TO USER SETTING MODE Client OS PC/AT Windows95, Widows98...
  • Page 31 EPSON Color Copy Station 8200 Revision A Table 1-25. Language Selection Table 1-26. Control Panel (No 1) Web Status Parameters Default Value Language Control Panel Web Upgrade Web Admin Paper Size Paper Size of Cassette 1 German German German English...

  • Page 32: Machine Functions

    EPSON Color Copy Station 8200 Revision A 1.3.9 Machine Functions Table 1-28. Web Admin Parameters Initial Value 1.3.9.1 H/W Check Registered Machine clear for all registered machines This function is used for manufacture and field supporter. Output Tray Face Up...

  • Page 33: Firmware Update By Board To Board Copy

    EPSON Color Copy Station 8200 Revision A Available functions 3. The LED lamp on the Control Panel turns on according to the sequence below. Local Copy Table 1-30. Sequence turn on the LED Network TWAIN “Error” “Ready” “Power” meaning WebStatus...

  • Page 34: Appearance

    EPSON Color Copy Station 8200 Revision A 1.4 Appearance Table 1-32. Parts List Name Remarks 1.4.1 Main Unit Printer interface connector Scanner interface connector Power Switch Network interface connector Control Panel Interface connector Power Connector 1.4.2 Control Panel Card Slot 3 (ECP Board)

  • Page 35: Accessories

    11. Bundled Software CD-ROM (I) Stop key Local copy or Network TWAIN stops to copy or scan by pressing this key. 1.5.2 Bundled Software 1. EPSON TWAIN Pro Network for Windows 2. Microsoft Internet Explore for Windows Product Description Accessories...

  • Page 36: Attention For Forgery

    Revision A 1.6 Attention for forgery EPSON Color Copy Station 8200 is a Color Copier, and user can copy all kind of documents. But the administrator must forbid all users from copying bills, securities and so on which are inhibited by law. The system administrator has duty not to make illegal copies.

  • Page 37: Operating Principles

    C H A P T E R OPERATING PRINCIPLES...

  • Page 38: Operating Principles

    EPSON Color Copy Station 8200 Revision A 2.1 Operating Principles 2.1.2 Control Circuit Hardware architecture of this product is PC/AT personal computer, and This section explains the operating principles of CCS 8200. Refer to interfaces of ISA and PCI for extension exist respectively.

  • Page 39: Ecp Board

    EPSON Color Copy Station 8200 Revision A o ASIC E02A27: 2.1.3.1 ECP Board Controls I/F of ISA board and ROM (to start the system), LCD of the ECP Board (Image Processing Board, C850101/F-B) connects to the control panel (panel module), and the touch panel and control mother board through the PCI bus of Color Copy Station 8200.
  • Page 40 EPSON Color Copy Station 8200 Revision A FUNCTIONAL EXPLANATION GENERAL DESCRIPTION OF THE BOARD FUNCTION o PCI: o The board processes image data sent through PCI bus, and stores Controls PCI BUS, LOCAL BUS, and RGB BUS. the image processed data to the SRAM (total memory: 1Mbit) o BILL (Bill recognition circuit): mounted on the board.

  • Page 41: Trouble Shooting

    C H A P T E R TROUBLE SHOOTING...

  • Page 42: Error Message

    EPSON Color Copy Station 8200 Revision A 3.1 Error Message Table 3-1. Alert Message Cause Copy Server Panel Screen Printer Panel Screen Color Copy Station 8200 is equipped with a self-error-detection function, and This message appears when an error occurs, it is indicated by LCD on the control panel or an error...
  • Page 43 EPSON Color Copy Station 8200 Revision A Table 3-3. Unrecoverable Error Message Table 3-2. Auto Recovery Error Message Copy Server Panel Printer Panel Copy Copy Server Panel Printer Panel Copy Cause Cause Screen Screen Activity Screen Screen Activity Printer Error...
  • Page 44 EPSON Color Copy Station 8200 Revision A Table 3-3. Unrecoverable Error Message Table 3-3. Unrecoverable Error Message Copy Server Panel Printer Panel Copy Copy Server Panel Printer Panel Copy Cause Cause Screen Screen Activity Screen Screen Activity Printer Error Printer Error...
  • Page 45 EPSON Color Copy Station 8200 Revision A Table 3-3. Unrecoverable Error Message Table 3-4. Details of Service Call Error Copy Server Panel Printer Panel Copy Error Category Error Code Cause Explanation Screen Screen Activity ffff Printer Error 0032 Fuser Unit Malfunction (Overheat)
  • Page 46 EPSON Color Copy Station 8200 Revision A Table 3-4. Details of Service Call Error Table 3-4. Details of Service Call Error Error Category Error Code Error Category Error Code Explanation Explanation ffff ffff 0090 CPU Error (Reserve Command exception) 1122...
  • Page 47 EPSON Color Copy Station 8200 Revision A Table 3-5. Other Error Message Copy Cause Copy Server Panel Screen Activity Printer Error Communication Error Network Communication is error Cancel After Error Recovery Press the Stop button Printer Error Off-line Printer is off-line...

  • Page 48: Scanner Error Of Local Copy Mode

    EPSON Color Copy Station 8200 Revision A 3.1.2 Scanner Error of Local Copy Mode 3.1.3 Network TWAIN Error Table 3-6. Scanner Error of Local Copy Mode Table 3-7. Network TWAIN Error Copy Server Panel Copy Server Panel Cause Recovery Cause...
  • Page 49 C H A P T E R DISASSEMBLY AND ASSEMBLY...

  • Page 50: Disassembly And Assembly

    EPSON Color Copy Station 8200 Revision A 4.1 Overview 4.1.2 Tools Use only the specified tools to avoid damaging the product. This section describes procedures for disassembling the main components of Color Copy Station 8200. Unless otherwise specified, disassembly units or Table 4-1.

  • Page 51: Disassembly And Assembly

    EPSON Color Copy Station 8200 Revision A 4.2 Disassembly and Assembly 4.2.2 Optional Board Removal 4.2.2.1 ISA Board Removal This section explains disassembling procedure. 1. Remove the upper case. (“Upper Case Removal” on page 46) See “Precaution” on page -34 before starting disassembly 2.

  • Page 52: Scsi Board Removal

    EPSON Color Copy Station 8200 Revision A 4.2.2.2 SCSI Board Removal Table 4-2. PCI/ISA Slot, installing board 1. Remove the upper case. (See “Upper Case Removal” on page 46) Slot Type Installing Board 2. Remove one screw (SMH/W6#X6N) securing SCSI board to the body...

  • Page 53: Power Supply Unit Removal

    EPSON Color Copy Station 8200 Revision A 4.2.3 Power Supply Unit Removal 4.2.4 Mother Board Removal 1. Remove the upper case. (See “Upper Case Removal” on page 46) 1. Remove the upper case. (See “Upper Case Removal” on page 46) 2.

  • Page 54: Panel Board Removal

    EPSON Color Copy Station 8200 Revision A 4.2.5 Panel Board Removal When tightening screws, use a hand in order to avoid 1. Remove the harness (control panel cable) from the CCS 8200. loosen screws. Do not use motor driver. 2. Remove 8 CPB screws (3x12) securing the upper panel case and lower When installing the panel board to the upper panel case, panel case.

  • Page 55: Firmware Version-Up

    CCS 8200. Make sure the settings of the Target board loaded in the Color Copy Station 8200 are set to the Target board. Before starting the procedure, make sure to turn off the EPSON Color Copy Station 8200 and disconnect the power cable. Jumper Switch 1.

  • Page 56: Bios Re-Setting

    EPSON Color Copy Station 8200 Revision A 4.4 BIOS Re-Setting 4. Turn the Color Copy Station 8200 on. The LED indicators show the update status; refer to the table below for details. Master Board A lithium battery is mounted on the Mother Board of the Color Copy Station Table 4-4.

  • Page 57: Bios Re-Setting

    EPSON Color Copy Station 8200 Revision A 4.4.3 BIOS Re-Setting Table 4-5. SP97 Mother Board BIOS Setting Value Setting Item Setting Value 1. Remove the mother board. (Remove SCSI, ISA and PCI boards and connect the power supply unit) Primary Master Auto Auto àNone...
  • Page 58 EPSON Color Copy Station 8200 Revision A Table 4-5. SP97 Mother Board BIOS Setting Value Table 4-5. SP97 Mother Board BIOS Setting Value Setting Item Setting Value Setting Item Setting Value C8000-CBFFF Shadow Disabled Onboard FDC Controller Enabled CC000-CFFFF Shadow Disabled Onboard FDC Swap A&B...
  • Page 59 EPSON Color Copy Station 8200 Revision A Table 4-5. SP97 Mother Board BIOS Setting Value Table 4-5. SP97 Mother Board BIOS Setting Value Setting Item Setting Value Setting Item Setting Value CPU Fan Speed xxxx RPM IRQ 15 Used By ISA...

  • Page 60: Mother Board Jumper Setting

    EPSON Color Copy Station 8200 Revision A 4.4.4 Mother Board Jumper Setting Setting of the jumper switch (KB_UP, DIP1, DIP2) on the mother board is as follows. (See “Mother Board Removal” on page 48) Table 4-6. Jumper Switch Setting Jumper Switch No.
  • Page 61 C H A P T E R ADJUSTMENT...

  • Page 62: Adjustment

    EPSON Color Copy Station 8200 Revision A 5.1 Adjustment VARIOUS HARDWARE CHECK o LCD panel check This chapter explains the following adjustments which are required to do for maintenance. o ISA board check o Color Calibration Function o ECP board check...
  • Page 63 EPSON Color Copy Station 8200 Revision A This function makes all the elements on the LCD show black. Due to If you press twelve ten key and three special key, the pressed indicator this, you can check dots missing on the LCD.
  • Page 64 EPSON Color Copy Station 8200 Revision A o TOUCH KEY Check If you start this check, the LCD indicates as shown below. If you touch the black TOUCH KEY, the black color at the touched position will become the back ground color.

  • Page 65: Isa Board Check

    EPSON Color Copy Station 8200 Revision A 5.1.1.2 ISA Board Check 5.1.1.3 ECP Board Check This hardware check function connects and assures the performance of This hard ware check function conceits and assures performance of SRAM for ISA board indicator and EEPROM. If you press “2” of ten key, various parts of PCI board.
  • Page 66 EPSON Color Copy Station 8200 Revision A n MEMORY Check n RGB DATA PASS On the RGB CONTROL menu, press “1” of ten key, and this On the RGB CONTROL menu, press “3” of ten key, this function function checks TET, MOIRE, SHARP, CMM, SRAM on the ECP performs DMA transfer through ECP board in the following order: ASIC PCI à...

  • Page 67: Flash Rom Sum Check

    EPSON Color Copy Station 8200 Revision A o B UNIT Check 5.1.1.5 H/W All Check Printing This function checks interruption from bill recognition unit (BILL) and On the maintenance mood main view, press “5” of ten key. After the memory and RGB input.

  • Page 68: Size Collection (Adjusting The Precision)

    Note that the adjusted value is valid only for printing out. Also, note this function is not open to the end user, presupposing the servicemen use this function for maintenance. NOTE: Use only EPSON Fine Paper. 3. When the printing of mechanical precision adjustment pattern SHIFTING MOOD METHOD finished, the following screen appears.

  • Page 69: Maintenance

    EPSON Color Copy Station 8200 Revision A Set the printed mechanical precision adjustment pattern on the scanner and push down the “START” button. The scanner scans the data. [6] SIZE_CORRECT Size Correct in progress Please wait EXIT: STOP BUTTON NOTE: If an error occurs while scanning, re-try function works.

  • Page 70: Maintenance

    C H A P T E R MAINTENANCE...

  • Page 71: Maintenance

    EPSON Color Copy Station 8200 Revision A 6.1 Maintenance For outer cases, wipe stain off with a clean and dry soft cloth. To remove sever stain, use neutral detergent. For inner parts, use the vacuum cleaner to remove dust or foreign objects.

  • Page 72: Appendix

    C H A P T E R APPENDIX...

  • Page 73: Unit Connection

    EPSON Color Copy Station 8200 Revision A 7.1 Unit Connection CCS-8200 unit connection is as follows. CCS-8200 Mother Board P5S-B ECP Board Printer Slot C85010*IF-B LP-8200C SCANNER SCSI Board ES-6000 Slot AVA-2904BE ISA Board Control Slot C85010*IF Panel 100 Base TX...

  • Page 74: Component Layout

    EPSON Color Copy Station 8200 Revision A 7.2 Component Layout Figure 7-3. C85010 I/F (ISA Board) Component Layout (2) Figure 7-2. C85010 I/F (ISA Board) Component Layout (1) Appendix Component Layout...
  • Page 75 EPSON Color Copy Station 8200 Revision A Figure 7-4. C85010 I/F-B (ECP Board) Component Layout Appendix Component Layout...

  • Page 76: Exploded Diagram

    EPSON Color Copy Station 8200 Revision A 7.3 Exploded Diagram 402 INTERFACE CABLE (Printer Cable) 105 LABEL CAUTION (Stick on S canner) include 100 (2 pcs CS-6000N) CS-6000N Rev.01 1942 Figure 7-5. Exploded DIagram Appendix Exploded Diagram...

  • Page 77: Electric Circuit Diagrams

    EPSON Color Copy Station 8200 Revision A 7.4 Electric Circuit Diagrams Refer to the corresponding pages for the Electric Circuit Diagrams listed below. C85010*I/F :ISA Board C85010*I/F-B :ECP Board (1~5) Appendix Electric Circuit Diagrams...

This manual is also suitable for:

Colorcopy station 8200

Table of Contents