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Summary of Contents for Alliance Laundry Systems SVN255P
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Page 1: Installation Instructions
Model From serial # UVN255P 1520001 SVN255P Serial # Shipping date Installation Instructions for washers UVN255P / SVN255P Cod. G522433 © Copyright 2009, Alliance Laundry System LLC – DO NOT COPY OR TRANSMIT Rev. 00/0510... -
Page 2: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS WARNING: To reduce the risk of fire, electric shock or injury to persons when using the washer, follow basic precautions, including the following: READ all instructions before using the washer and KEEP them in a prominent location for customer use. 2. - Page 3 WARNING! MACHINE INSPECTION, FILTER REPLACEMENT Before attempting any service or inspection of the washing machine: Close and mechanically interlock the water supply valves and check that machine has COMPLETELY drained, parts have cooled down and that no pieces are in movement through inertia. To reduce the risk of electrical shock: ...
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Page 4: Symbols Used In This Manual
If literature or replacement parts are required, contact the source from which the washer-extractor was purchased or contact Alliance Laundry Systems LLC at (920) 748-3950 for the name of the nearest authorized parts distributor. A parts manual may be ordered by returning the reply card provided with each washer-extractor. - Page 5 IMPORTANT INSTRUCTIONS FOR USE AND CONSERVATION 1. EXPECTED MACHINE USE AND DON’TS. This machine has been made and designed for industrial washing or cleansing in a water bath of linen and textile materials only. Linen and textile materials must be free from solvent impregnation or explosives. Any other use will be considered contraindicated without the written authorization of the manufacturer.
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Page 6: Table Of Contents
SAFETY INSTRUCTIONS ...2 INDEX...6 1. TECHNICAL INFORMATION ...7 1.1. Necessary tools for installation...7 1.2. Machine accessories...7 1.3. Installation Specifications ...8 1.4. Electrical requirements...11 2. TRANSPORTATION AND LOCATION ...12 2.1. Transport of machine ...12 2.2. Releasing the security lock...13 2.3. Washer location. Conditions...14 2.4. -
Page 7: Necessary Tools For Installation
1. TECHNICAL INFORMATION 1.1. Necessary tools for installation Shipping restraints ... flat spanner 15/16 inch (24mm) Shipping restraints ... offset ring wrench 15/16 inch (24mm ) Covers fixing ... flat spanner 3/8 inch (10mm ); 1/2 inch (13mm ) ... -
Page 8: Installation Specifications
1.3. Installation Specifications General specifications UNITS DRUM VOLUME dm3 (cu. ft) DRY LINEN CAPACITY kg 1/10 (lbs.) BASKET WEIGHT kg (lbs.) CYLINDER: DIAMETER AND DEPTH kg (lbs.) DOOR OPENING DIAMETER mm (inch.) MOTOR SPEC. SPIN r.p.m. (factor G) WASHING SPEED (max) r.p.m. -
Page 9: Machine Connections
Machine connections CONNECTION thread B.S.P (NH) mm (inch.) MIN/MAX PRESSURE bar (P.S.I) RECOMMENDED PRESSURE bar (P.S.I) FLOW) l/min (Usgal/min.) MAXIMUM TEMPERATURE ºC (ºF) mm (inch.) OUTLET PIPE mm (inch.) mm (inch.) N (2D) mm (inch.) mm (inch.) DRAIN FLOW l/min (USgal/min) DRAIN BOX DIMENSIONS (L,P,H) - Page 10 Technical Information Legend CONNECTIONS Water inlets Drain Second drain Electrical connection Electrical connection for external dosing Product inlet from external dosing unit Steam inlet connection Option of 3 water inlets. Origin of the dosing signal external to the washer: maximum current 1A ©...
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Page 11: Electrical Requirements
Technical Information 1.4. Electrical requirements In brackets: specific values for USA / CANADA HEATING TOTAL (*1) POWER VOLTAGE 200V H / V 208V H / V 220V H / V 230V H / V 240V H / V 380V H / V 400V H / V 415V... -
Page 12: Transportation And Location
Transportation and location 2. TRANSPORTATION AND LOCATION 2.1. Transport of machine IT IS BOUND THAT ALL MANOEUVRES ARE CARRIED OUT BY STAFF SPECIALISED IN TRANSPORT. ALWAYS USE TRANSPORT METHODS WHICH ARE SUITABLE FOR THE WEIGHT AND VOLUME OF THE WASHER. CHECK THE VALUES ON THE PACKAGING AND THE INSTALLATION SPECS (section 1.4) OF THIS MANUAL. -
Page 13: Releasing The Security Lock
Transportation and location To access these fastening points: Detach the two small covers located in the top covers, front and centre part of the washer. The transport handles are visible and accessible. ONCE THIS OPERATION IS OVER, REPLACE AND LOCK THE COVERS CORRECTLY. When there is no possible way to lift the machines in place by a crane, they must be moved by forklifts or by means of metallic rollers placed in the base of the washer (attention... -
Page 14: Washer Location. Conditions
Transportation and location 2.3. Washer location. Conditions ATTENTION! THIS WASHERS MACHINE IS A SOFT-MOUNTED MACHINES AND THE STRESS TRANSMITTED TO THE FLOOR IS LOW. HOWEVER, THEIR WEIGHT IS CONSIDERABLE. INSTALL THE WASHER ON A SECURE BASE CAPABLE OF SUSTAINING THE WASHER’S WEIGHT. REFER TO STRENGTH REQUIREMENTS TABLE (section 3.3). -
Page 15: Installing More Than One Washer
Transportation and location 2.4. Installing more than one washer If the installation calls for more than one washer, align them with each other. The minimum distance between adjacent machines and the areas of use and maintenance (values I, S and T of fig. -
Page 16: Removal Of Shipping Braces
Transportation and location 2.5. Removal of shipping braces THIS OPERATION MUST BE CARRIED OUT BY THE AUTHORIZED TECHNICAL SERVICE. DO NOT REMOVE THE SHIPPING RESTRAINTS BEFORE PLACING THE WASHER IN ITS DEFINITIVE POSITION. NEVER START THE MACHINE UP WITHOUT FIRST REMOVING THE SHIPPING RESTRAINTS. INCOMPLIANCE WITH THIS WARNING MAY CAUSE SERIOUS PHYSICAL DAMAGES TO PEOPLE AND IRREPARABLE DAMAGE TO THE WASHER. - Page 17 Transportation and location Assemble the rear covers. TILT MODELS. Assemble all the guards of the tilt system (section 5.7.) Assemble the toe plate (fig. 10). This item is shipped disassembled. The fixing screws are secured in the toe plate with brackets.
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Page 18: A. Drain To The Drain Box (Most Recommended Option)
3. INSTALLATION ALL CONNECTIONS FOR ELECTRICAL POWER AND PLUMBING MUST COMPLY WITH THE STATUTORY SAFETY STANDARDS APPLICABLE TO EACH COUNTRY, AND BE MADE BY LICENSED INSTALLERS ONLY. ALL THE WASHER CONNECTIONS MUST BE CARRIED OUT BY THE AUTHORIZED TECHNICAL SERVICE. 3.1. -
Page 19: Water Inlets
TILT MODELS After the starting-up of the washer, check that the loading and unloading movements don't no move the drain outlet hose out of the sewer drain box. In installation with the connection directly to the sewer, the connections of both ends of the drain hose must be fastened. - Page 20 Installation fig. 15 DO NOT CONNECT THE HOT WATER TO INLET 1. THIS INLET DOES NOT HAVE A TEMPERATURE CONTROL SYSTEM. DO NOT CONNECT THE HOT WATER TO INLET 3 IF IT IS NOT CONFIGURED AS A DUAL HOT WATER INLET FLOW.
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Page 21: Installation Characteristics
3.3. Electrical requirements 3.3.1. Previous requirements CHECK THAT THE POWER AND FREQUENCY OF THE ELECTRICAL SUPPLY CORRESPONDS TO THOSE OF THE WASHER. Check the nameplate posted on the back panel of the machine. ALL MATERIAL USED IN THE ELECTRIC INSTALLATION MUST COMPLY WITH THE REGULATIONS CURRENTLY IN FORCE IN EACH COUNTRY. -
Page 22: Machine Electrical Connection
Safety switch. Install an Automatic on/off Switch, outside the washer, with individual protection for each machine. Characteristics: number of poles and intensity: refer to ELECTRICAL CONNECTION table (section 1.6) C type with top opening at 0.12 inch. 3 mm ... -
Page 23: Steam Connection
3.4. Steam connection Installation characteristics Before connecting the installation to the steam valve, purge the pipe conduits. Place a mechanically lockable flow valve in the steam inlet in an accessible place. Check dimensions and connection diameters in the Installation specs (section 1.4). Assemble the steam filter to the pneumatic valve inlet. -
Page 24: Steam Connection In Tilt Models
3.4.1. Steam connection in TILT models ATTENTION! The end of the steam supply pipe must be located in the same vertical plane as the steam inlet (V) of the washing machine. Otherwise the tilted movements cause torsion effects that can loosen the threaded couplings. The value N of figure 17 allows to locate the vertical plane of the steam inlet regarding the centre of the washer. -
Page 25: External Dosing
3.5. Compressed air connection Assemble the pressure gauge A and seal the thread with Teflon or o ther sealing component. Pressure (min-max.): 6-7 bar. (87-100 PSI). The machine is provided with a filter and pressure regulator. The Compressed Air inlet connection to the machine must be done with a flexible tube of 10 mm of inner diameter, secured to the connection coupling B with a clamp. - Page 26 TILT MODELS Electrical conductors must be flexible and capable of accommodating the washer movements during the loading and unloading operations and secured at their ends. The connection of the external dosing electrical signals takes place on the terminals of A4 and A6 boards, located at the lower part of the washer electrical box (fig.
- Page 27 RELAY CONTACTS POWERED FROM THE WASHER CONTROL CIRCUIT Use of four dosing signals The dosing signals from 1 to 4 originate from the board. Supply terminal COM from terminal X0-A of A4 board. (cable not supplied) fig. 23. Supply common phase of the signal outputs from terminal X0-B of A4board.
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Page 28: Board Terminal
3.6.2. Connection order of the dosing signals Dosing signal COMMON A4 COMMON © Copyright 2009, Alliance Laundry System LLC – DO NOT COPY OR TRANSMIT Installation according to the different machine models. BOARD TERMINAL Cod. G522433 Rev. 00/0510... -
Page 29: External Dosing Hoses Connection
3.6.3. External dosing hoses connection The washer is supplied with a manifold with (A, fig. 25): 8 inlets with an outside diameter of 3/8 inch (10mm). 1 inlet with an outside diameter of 1/2 inch (12mm). Check dimensions of the dosing inlets in INSTALLATION SPECIFICATIONS, section 1.4. -
Page 30: Initial Start-Up
3.7. Initial start-up THE WASHER MUST BE PUT INTO SERVICE BY AN AUTHORIZED SERVICE TECHNICIAN. BEFORE THE STARTING-UP OF THE WASHER, BEAR IN MIND ALL THE SAFETY INSTRUCTIONS AT THE BEGINNING SECTION OF THIS MANUAL. Before the initial starting, make sure that you accomplish the following points: ... -
Page 31: Tilt Models Specific Safety Instructions
TILT MODELS ATTENTION! 4.1. TILT models specific safety instructions During the assembling and operation verification of the TILT system strictly follow the safety precautions indicated at the beginning of this manual. The transport and assembling operations of tilt components must be carried out by the Authorised Technical Service. -
Page 32: Water Inlet Installation Proposal
4.5. Water inlet installation proposal Values and symbols corresponding to the figures (inch) (inch) Symbols corresponding to the figures A1: A1 connection (cold water) A2: A2 connection (hot or cold water 2) A3: Independent third inlet connection (option) © Copyright 2009, Alliance Laundry System LLC – DO NOT COPY OR TRANSMIT Tilt models H (max.) 2256... -
Page 33: Assembly Instructions For The Tilt System Accessories
5. ASSEMBLY INSTRUCTIONS FOR THE TILT SYSTEM ACCESSORIES DANGER! TILT SYSTEM To assemble the machine's weight and volume is considerable. 5.1. Parts of the tilt system assembly DESCRIPTION Hinge assembly to the frame base (figure 31) Tilt hinge...4 Screw M14x55... 16 Self-blocking nuts M14 ... -
Page 34: Tilt Hinge Assembly
5.3. Tilt hinge assembly Lift the washer and remove the crating (refer to chapter 2 about machine's transport). Place the machine on wooden pieces (B/fig. 30) so the four supporting bases stay free and separated from the floor: value A: 8 inch (200mm) minimum. This clearance will permit the tilt hinges assembly. -
Page 35: Position Detectors Assembly And Adjustment (Figure 43)
5.5. Pneumatic actuators assembly The arrow indicates the front of the machine. The pneumatic actuators, together with the supporting plates and the beams are delivered mounted in two equal assemblies A. Steps to assemble them to the washer: To determinate the position of each of the two beams/actuator assemblies, take as a reference the two pneumatic actuator limit switches B. -
Page 36: Assembling Tilt System Guards (Figure 45)
Adjustment of position detectors actuators (figure 44) The actuators C are secured to the bases through slots permitting their movement. To adjust their position: The machine must be in the rest position. Loosen mounting screws D of actuators C of position detectors.
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