Starter Reduction Gear Installation; Starter Clutch Removal - DAELIM HISTORY 125 Service Manual

A.C GENERATOR / STARTER CLUTCH

STARTER REDUCTION GEAR INSTALLATION

● Install the starter reduction gear and shaft.
● Remove the gasket residues from the RH. crankcase.
● Install a new gasket and dowel pin.
● Tighten the RH. crankcase cover with setting bolts.
● Install the following parts.
-A.C.Generator (⇨8-2 )
-Cooling fan (⇨8-2 )
-RH. shroud (⇨8-2 )
-Rear swing arm (⇨13-8 )
-Rear caliper (⇨14-6 )
-EX. muffler (⇨4-12 )
-RH. floor side cover (⇨4-7 )
-Luggage box (⇨4-4 )
● Tighten the rear cushion under bolt.
STARTER CLUTCH
REMOVAL
● Loosen the rear cushion under bolt.
● Remove the following parts.
-RH. floor side cover (⇨4-7 )
-RH. shroud (⇨8-2 )
-Cooling fan (⇨8-2 )
-A.C Generator (⇨8-2 )
-EX. muffler (⇨4-12 )
-Rear caliper (⇨14-6 )
-Rear swing arm (⇨13-8 )
-RH. crankcase cover (⇨8-4 )
● Remove the LH. crankcase cover and hold the drive
face with the drive face holder.
● Loosen the starter clutch lock nut with a special socket.
TORQUE VALUE : 9.5 kgf·m
TOOLS : SPECIAL SOCKET (12.7x28x120)
DRIVE FACE HOLDER
8-6
REDUCTION GEAR
SHAFT
RH. CRANKCASE COVER
STARTER CLUTCH
SPECIAL SOCKET
(12.7X28X120)