Kick Starter/Continuously Variable Transmission - DAELIM a.four Service Manual

7. KICK STARTER/CONTINUOUSLY
VARIABLE TRANSMISSION
SERVICE INFORMATION
TROUBLESHOOTING
L. SIDE COVER REMOVAL
KICK STARTER
SERVICE INFORMATION
GENERAL SAFETY
● Do not allow oil to contact the drive belt or the pulley face. The transmission rate of driving force is reduced with oil
contact.
● Do not operate starter motor while the L. crank case front cover is removed.
·Pay attention not to apply the grease oil to the movable drive face or weight roller.
SPECIFICATIONS
ITEM
MOVABLE DRIVE FACE BUSHING INNER DIAMETER
DRIVE FACE BOSS OUTER DIAMETER
DRIVE BELT WIDTH
WEIGHT ROLLER OUTER DIAMETER
CLUTCH OUTER AND INNER DIAMETER
DRIVEN FACE SPRING PLAY
DRIVEN FACE OUTER DIAMETER
DRIVEN FACE INNER DIAMETER
TROUBLESHOOTING
Engine starts but motorcycle does not work.
● Drive belt worn.
● Ramp plate damaged.
● Clutch shoe worn or damaged.
● Movable driven face spring cut.
Engine stops, or the vehicle runs suddenly,
after starting.
● Clutch shoe spring cut.
7-1 DRIVE BELT
7-1 DRIVE PULLEY
7-2 CLUTCH/DRIVEN PULLEY
7-2
STANDARD
20.035-20.085mm
20.011-20.025mm
17.5mm
15.920-16.080mm
107.0-107.2mm
98.1mm
33.965-33.985mm
34.000-34.025mm
Vehicle unable to run at the maximum speed,
or lack of output
● Drive belt worn.
● Defective movable driven face spring.
● Weight roller worn.
● Pulley face contaminated.
7-4
7-6
7-8
SERVICE LIMIT
20.60mm
19.97mm
16.50mm
15.40mm
107.50mm
92.8mm
33.94mm
34.06mm
7-1
7