DAELIM CITI ACE 110 - CATALOG Manual
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DAELIM CITI ACE 110 - CATALOG Manual

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  • Page 2 IMPORTANT NOTICE OPERATOR AND PASSENGER This vehicle is designed to carry the operator and one passenger. ON-ROAD USE This vehicle is designed to be used only on the road. READ THIS OWNER'S MANUAL CAREFULLY Pay special attention to statements preceded by the following words: WARNING Indicates a strong possibility of severe personal injury or death if instructions are not followed.

  • Page 3: Table Of Contents

    CONTENTS SPECIFICATION HORN BUTTON OPERATION INSTRUCTION EQUIPMENT USAGE SAFETY PRECAUTIONS STEERING WHEEL LOCK REAR CUSHION ADJUSTMENT PRIOR TO STARTING VEHICLE SELF INSPECTIONS BEFORE OPERATION CORRECT ATTIRE BRAKES OPERATION FUEL CARGO TIRES MODIFICATION ENGINE OIL LEVEL CHECK ATTACHMENT LIGHTS AND WINKER MUFFLER PARTS LOCATION BACK MIRROR...
  • Page 4 MAINTENANCE SAFE DRIVING PREPARATION BEFORE DRIVING MAINTENANCE SCHEDULE DRIVING METHOD TOOL KIT FRAME AND ENGINE NUMBERS DRIVING POSITION MAINTENANCE PRECAUTIONS PRECAUTION WHEN DRIVING THROTTLE GRIP STARTING TURNING METHOD AIR CLEANER ELEMENT CHANGINE ENGINE OIL PRINCIPLE OF TURN SPARK PLUG EFFECT OF SPEED IDLE SPEED ADJUSTMENT 3 POSITIONS OF TURNING CLUTCH ADJUSTMENT...

  • Page 5: Specification

    SPECIFICATION ITEM DATA ITEM DATA 2.75-16-4PR LENGTH×WIDTH×HEIGHT(mm) 1,910×700×1,080 TIRE SIZE 3.00-16-4PR WHEEL BASE(mm) 1,220 TELESCOPIC GROUND CLEARANCE(mm) SUSPENSION SWING ARM SEAT HEIGHT(mm) HYDRAULIC DISK DRY WEIGHT(kgf) BRAKE PASSENGER DRUM BRAKE SPARK PLUG ENGINE TYPE AIR COOLED 4 STROKE C7HSA(NGK) FUSE(A) PISTON DISPLACEMENT(cc) 108.9 BORE AND STROKE(mm)

  • Page 6: Operation Instruction

    OPERATION INSTRUCTION SAFETY PRECAUTIONS This manual describes matters pertaining to correct operation, ●Careful driving and the wearing of proper attire and safety safe operation and simple maintenance of the vehicle you equipment are the most important factors in the safe operation purchased.

  • Page 7: Prior To Starting Vehicle

    PRIOR TO STARTING VEHICLE CORRECT ATTIRE ●Read user's manual carefully. ●Always make sure to wear helmet for safety. Wear gloves and ●Conduct maintenance checks prior to operation. safety goggles. ●Always maintain vehicle in clean status and carry out ●Do not wear uniforms which might hinder operation. It is specified maintenance checks.

  • Page 8: Operation

    OPERATION A helmet should always be ●Operators should naturally fix bodies to keep smooth driving. worn and the helmet chin ●Please check whether or not you are unnaturally strained and strap should be securely fastened. strung up. ●Driving pose has a great influence on safe operation. Correct shirts or jackets with tight-fitting sleeves should be Please always maintain the center of your body in the middle of...

  • Page 9: Cargo

    CARGO ●When carrying cargo, you must keep in mind that operating the WARNING motorcycle, especially when turning, will be different. ●Overloading or improper loading can cause a crash and ●Make sure not to overload the vehicle with goods as this can you can be seriously hurt or killed.

  • Page 10: Modification

    Modifications are not covered by warranty. ATTACHMENT ●Except designated attachment by DAELIM MOTOR CO., LTD., don't attach any extra lighting device, because it may cause an early discharging of battery.

  • Page 11: Parts Location

    PARTS LOCATION SPEEDOMETER GEAR POSITION INDICATOR BACK MIRROR FUEL GAUGE BACK MIRROR HEADLIGHT SWITCH HIGH/LOW BEAM SWITCH FR. BRAKE LEVER WINKER SWITCH THROTTLE GRIP STARTER BUTTON HORN BUTTON CHOCK LEVER MAIN SWITCH...
  • Page 12 PARTS LOCATION HEADLIGHT FUEL TANK LID (BENEATH THE SEAT) BATTERY/FUSE (INSIDE COVER) RR. CUSHION FR. TIRE RR. TIRE MAIN STEP BAR MUFFLER PILLION STEP BAR KICK STARTER REAR BRAKE PEDAL CALIPER BRAKE DISK...
  • Page 13 PARTS LOCATION SEAT TOOL BOX AIR CLEANER ELEMENT (INNER PART) RR. CUSHION FRONT FENDER REAR FENDER DRIVE CHAIN CASE GEAR CHANGE PEDAL SIDE STAND MAIN STAND PILLION STEP BAR...

  • Page 14: Meter Reading And Usage

    METER READING AND USAGE METER INDICATOR LAMPS <SPEEDOMETER> <HEADLIGHT HIGH-BEAM INDICATOR> Indicates speed in km/h during travel. Turned on wien the headlight is in high- WINKER Maintain legal speed limits to ensure safe beam position. SPEEDOMETER operation. <WINKER INDICATOR> If main switch is turned "ON" and winker <ODOMETER>...

  • Page 15: Switch Operation

    SWITCH OPERATION MAIN SWITCH Main switch is used to turn on or turn off WARNING engine. ●Do not manipulate main switch key during operation. If the main switch Function position key is placed on "Off" or "Lock" position, all electrical system will not Starts engine.

  • Page 16: Starter Button

    STARTER BUTTON HEADLIGHT If you press this button, starter motor runs <TURNING ON HEADLIGHT> <HEADLIGHT HIGH OR LOW BEAM OPERATION> and engine is started. (EUROPE ONLY) High beam or low beam can be operated Put main switch key in "ON" position and by the use of high/low beam switch.

  • Page 17: Winker Switch

    WINKER SWITCH HORN BUTTON Use winker switch when you change If horn button is pressed when main CAUTION course of travel to left or right. switch is in "ON" position, horn is ●The winker switch does not auto- sounded. matically turn back to its original <HOW TO USE>...

  • Page 18: Equipment Usage

    EQUIPMENT USAGE STEERING WHEEL LOCK REAR CUSHION ADJUSTMENT To prevent theft, lock steering wheel Rear cushion can be adjusted using <HOW TO RELEASE> adjustment knob according to the loading when parking the vehicle. Take steps in opposite order of locking. weight.

  • Page 19: Self Inspections Before Operation

    SELF INSPECTIONS BEFORE OPERATION Self inspect the vehicle and have regular BRAKE LEVER FREE PLAY : 10~20mm CAUTION maintenance inspections for increased ●When adding brake fluid, be very safety and the prevention of accidents. 10~20mm careful not to allow foreign materials Self inspections before operation should to enter the reserve tank.
  • Page 20 ●Check that the fluid level is above the <BRAKE PAD INSPECTION> SCREWS Operate brake and, if the brake pad wear LOWER level mark with the vehicle in limit line reaches the brake disk side, it an upright position. indicates the pad has reached wear limit. ●Check through access cover which is observable through inspection groove OIL CUP CAP...
  • Page 21 [REAR BRAKE] <REAR BRAKE SHOE INSPECTION> <BRAKE PEDAL FREE PLAY> Push the brake pedal with hands for After adjusting the brake, check the wear resistance and check if the pedal of the brake shoe. While tightly movement appropriate. squeezing the rear brake pedal, if the “ ” mark of the brake shoe is worn.

  • Page 22: Fuel

    FUEL <FUEL CHECK> <FUEL COCK> Check gasoline to see if there is a The fuel cock lever arrow indicates SEAT sufficient amount of gasoline to reach operating position. your destination. ●ON --- Gasoline is supplied. Set fuel cock to this position when starting ●If the fuel gauge needle indicates E engine.

  • Page 23: Tires

    TIRES <TIRE PRESSURE CHECK> <CRACKS/DAMAGE> <FOREIGN MATERIALS> Check for an appropriate level of air Check tire tread and sides for cracks and Check tire tread and sides for nails, rocks, pressure by examining how the tire sits on damage. etc. That might have become wedged in the ground.

  • Page 24: Engine Oil Level Check

    ENGINE OIL LEVEL CHECK LIGHTS AND WINKER Put vehicle in upright position on flat <HEADLIGHT, TAILLIGHT> CAUTION ground and check engine oil level and Start the engine and make sure the lights ●If air pressure is inadequate or if degree of pollution. turn on.

  • Page 25: Back Mirror

    OPERATION BACK MIRROR PRE-RIDE INSPECTION Sit squarely on the seat and check to see if ●Drive chain - check condition and slack WARNING you have a good view behind the vehicle (page 37~38). Adjust and lubricate if by looking at the back mirrors. Also check ●If the pre-ride inspection is not necessary.

  • Page 26: Starting The Engine

    STARTING THE ENGINE Always follow the proper starting <PREPARATION> <WHEN ENGINE IS HOT (SUMMER)> procedure described below. Before starting, insert the key, turn the 1. Close throttle grip and press starter ignition switch ON and confirm the button. (If engine is not started with 1-2 ●This vehicle is equipped with a side following: times trial, verify fuel cock lever is in...

  • Page 27: If Engine Cannot Be Started

    IF ENGINE CANNOT BE STARTED RUNNING- IN If engine cannot be started or vehicle does During initial running-in newly machined ●It is possible that starting will be more not move, check the followings. surfaces will be in contact with each other difficult if the vehicle has not been used and these surfaces will wear in quickly.

  • Page 28: Riding

    RIDING <GEAR SHIFTING> <GEAR DOWN OPERATION> NOTE Operating method of the gear is different If you gear down when you need to ●Make sure you understand the between stopping and driving. drastically accelerate speed such as when function of the side stand mechanism. ●Drectly gear changing from top gear you are passing another vehicle, speed can (see explanation for SIDE STAND...

  • Page 29: Braking

    BRAKING PARKING 1. For normal braking, gradually apply 1. After stopping the vehicle, shift the <ENGINE BRAKE> both the front and rear brakes while transmission into neutral, turn the fuel If you turn throttle grip in reverse, engine down shifting to suit your road speed. brake functions and, if you need stronger cock OFF, turn the ignition switch OFF 2.

  • Page 30: Maintenance

    ●These instructions are based on the assumption that the motorcycle will be used exclusively for its designed purpose. Sustained high speed operation, or operation in unusually wet or dusty conditions, will require more frequent service than specified in the MAINTENANCE SCHEDULE. Consult your authorized Daelim dealer for recommendations applicable to your individual needs and use.

  • Page 31: Maintenance Schedule

    MAINTENANCE SCHEDULE Perform the Self Inspections Before Operation at each scheduled maintenance period. I: INSPECT AND, CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY R: REPLACE L: LUBRICATE C: CLEAN ODOMETER READING(NOTE1) FREQUENCY REMARK ×1,000Km ITEM MONTH ★ FUEL LINE ★ FUEL FILTER ★...
  • Page 32 ODOMETER READING(NOTE 1) FREQUENCY REMARK ×1,000Km ITEM MONTH ★ BRAKE FLUID NOTE( 3) BRAKE SHOE / PAD WEAR ★ BRAKE SYSTEM ★ BRAKE STOP SWITCH ★ HEADLIGHT ADJUSTMENT ★ SUSPENSION CLUTCH SIDE STAND ★ BOLTS, NUTS, FASTENERS ★★ WHEELS / TIRES ★★...

  • Page 33: Tool Kit

    TOOL KIT FRAME AND ENGINE NUMBERS The tool kit is in the storage compartment ●The frame and engine numbers are ●The frame number is stamped on the inside the left sub side cover. needed when registering your vehicle. right side of the steering head. (Remove the front top cover) Some roadside repairs, minor adjustments ●They may also be required by your...

  • Page 34: Maintenance Precautions

    ADJUSTER disposal to the authorized disposal ●Use new, genuine Daelim parts or their company. WARNING equivalent for maintenance and repair. ●Exhaust gas contains harmful Parts which are not of equivalent substance such as carbon monoxide.

  • Page 35: Air Cleaner Element

    AIR CLEANER ELEMENT If the air cleaner element is clogged with 3. Take off the air cleaner element. dust, there will be greater intake resistance, resulting in decreased power output and increased fuel consumption. CAUTION ●Do not operate the engine without the air cleaner element in place or severe OIL : SAE 10W-30 engine damage may result.

  • Page 36: Changing Engine Oil

    CHANGING ENGINE OIL If engine oil is polluted, it seriously <RECOMMENDED OIL> OIL LEVEL GAUGE affects the engine life span. Maintain If oil sold on markets or privately- appropriate level of oil, use correct type of manufactured oil (low-grade) is used, oil and observe oil exchange period.

  • Page 37: Spark Plug

    SPARK PLUG If electrode is stained or clearance is not ●If new plug is installed, turn 1/2 and right, satisfactory spark is not produced. tighten using a plug wrench. Clean and make adjustment. If plug is reused, turn 1/3-1/4 and PLUG GAP tighten.

  • Page 38: Idle Speed Adjustment

    IDLE SPEED ADJUSTMENT CLUTCH ADJUSTMENT 1. Put vehicle in upright position on a flat ● Adjust the clutch only after turning off ground. the engine. PILOT SCREW THROTTLE STOP SCREW ① There are two types of clutch ; one-way 2. Start engine and let in run idle for a few clutch and clutch.

  • Page 39: Drive Chain

    DRIVE CHAIN ●The service life of drive chain is <INSPECTION> 4. Rotate the rear wheel slowly and 1. Turn the engine off, put vehicle in dependent upon proper lubrication and inspect the drive chain and sprockets upright position on the main stand and adjustment.
  • Page 40 <ADJUSTMENT> AXLE NUT CAUTION ●Drive chain slack should be checked ●Excessive chain slack could cause and adjusted, if necessary, every the chain to come off the sprockets, 1,000km. ●When operated at sustained high speeds resulting in loss of control or serious engine damage.

  • Page 41: Wheel Removal

    WHEEL REMOVAL 3. Remove the front caliper assembly ●Prior to assembling, match the [FRONT WHEEL REMOVAL] from the fork by removing the fixing depressed part( ) of the speedometer 1. Raise the front wheel off the ground by bolts. gear box with the projected part of the placing a support block under the 4.

  • Page 42: Side Stand

    SIDE STAND [REAR WHEEL REMOVAL] ●Erect main stand and place vehicle in 6. Install in the reverse order of removal. 1. Set vehicle on main stand in upright upright position on level ground. position on level ground. ●Check the spring for damage or loss of REAR AXLE NUT TORQUE : 4.0~5.0kgf.m 2.

  • Page 43: Battery

    (causing hard starting If battery acid comes in contact with or other electrical troubles), contact your any of these, flush immediately with authorized Daelim dealer. large amounts of water. BATTERY HOLDER BATTERY CAUTION...

  • Page 44: Fuse Replacement

    FUSE REPLACEMENT Turn off the main switch to see if the fuse is SPARE FUSE CAUTION severed. If the fuse is severed, exchange the fuse into 7A fuse. ●Turn the ignition switch OFF before ●Fuse is installed inside fuse holder located checking or replacing fuse to prevent near battery.

  • Page 45: Bulb Replacement

    BULB REPLACEMENT ●Be sure to turn the ignition switch OFF [HEADLIGHT BULB] FRONT HANDLE COVER ●Before replacing the bulb, be sure to when replacing the bulb. check the switches for loose connection ●Do not use bulbs other than that of the connector. specified.
  • Page 46 [TAIL/STOPLIGHT BULB] [WINKER BULB] (EUROPE ONLY) 1. Loosen the 2 screws and remove the <Front winker bulb> <Rear winker bulb> taillight lens. 1. Press the winker lens groove and open 1. Press the winker lens groove and open 2. Slightly press down on the bulb and the winker lens using plain screwdriver.
  • Page 47 [WINKER BULB] <Front winker bulb> <Rear winker bulb> FRONT HANDLE COVER 1. Remove the back mirrors. 1. Loosen the 2 screws and remove the 2. Loosen the 4 screws and remove the taillight lens. front handle cover. 2. Pull off the bulb without turning. 3.

  • Page 48: Cable Rubber Part

    CABLE RUBBER PART CLEANING A rubber part is assembled on the cable to Clean your vehicle regularly to protect the protect the inner cable. surface finishes and inspect for damage, Make sure that this part is placed firmly wear, and oil, coolant or brake fluid around the correct part of the cable.

  • Page 49: General Cleaning / Storage Guide

    GENERAL CLEANING STORAGE GUIDE To preserve the finish of metal parts and paintwork, Extended storage, such as for winter, ●Remove the battery. Store in an area wash and clean your motorcycle at regular requires that you take certain steps to reduce protected from freezing temperatures and intervals, anyway according to the road conditions the effects of deterioration from non-use of...

  • Page 50: Safe Driving

    SAFE DRIVING PREPARATION BEFORE DRIVING ● Performing daily inspection ● Putting on the protective gears (Helmet, glove, goggles, etc.) ● Bringing the driver's licence ● Determinating the path to the desired destination...

  • Page 51: Driving Method

    DRIVING METHOD DRIVING POSITION The appropriate driving position is most important thing to driving safely. ① Eyes : Look at the front direction widely. ② Shoulders : Relieve the tension. ③ Arms : Relieve the tension and bend arms to inside and let them act as the spring.

  • Page 52: Precaution When Driving

    PRECAUTION WHEN DRIVING ● Secure the safe distance. ● If any abnormality is found, stop driving and contact service ● Drive protectively. center to inspect the vehicle. ● Do not obstruct the traffic. ● Restart the vehicle after 2~3 min when it is turned over. ●...

  • Page 53: Starting

    STARTING Prior to starting always look around to avoid accident. ① Get on the vehicle after pulling back the stand. ② Start driving slowly after turning on the winker and releasing the brake while ensuring the safety around the vehicle. CAUTION ●Return the side stand to its original position.

  • Page 54: Turning Method

    TURNING METHOD PRINCIPLE OF TURN EFFECT OF SPEED CENTRIFUGAL FORCE GRAVITY The centrifugal force increases in inverse portion to the radius The basic principle of turn is balancing using the centrifugal of a curve and in portion to the square speed. Decelerate prior force which makes motorcycle go outside and the gravity which to entering the curved way to reduce the centrifugal force.

  • Page 55: Positions Of Turning

    3 POSITIONS OF TURNING The basic principle of turn is balancing using combined force of < LEAN-IN > the centrifugal force and the gravity. This is a turning position with driver leaned inside more than All 3 positions require straightening the head and keeping the motorcycle.

  • Page 56: Turning Method

    TURNING METHOD < LEAN-OUT > This is a turning position with motorcycle leaned inside more than driver, which is opposite to the lean-in position. With this position, quick turn is well performed and driver can obtain wide front visual field adequate to drive on the rained or slippy road because it has best road holding.

  • Page 57: Precaution When Turning

    PRECAUTION WHEN TURNING Do not drive inside of large truck's turn circle. < DEAD ANGLE ZONE > < DISTANCE BETWEEN THE FRONT AND REAR WHEEL TURN > Dead angle zone is the sight range which cannot be identified by It is distance between path of the front and rear wheel and driver and increases in proportion to the width of the vehicle.

  • Page 58: Braking Method

    BRAKING METHOD BASIC PRINCIPLE OF BRAKE (FRICTION FORCE) RESTRAINT OF BRAKE EFFECT (INERTIA) ● Vehicle is braked using friction between road surface and tires. ● Braking distance increases 1.5 times on wet road and 3 times on icy road because friction force of road surface is decreased.

  • Page 59: Braking Method

    BRAKING METHOD IMPACT WHEN COLLISION Learn the proper braking method to prevent accident. ● Turn the throttle grip to its original position and decelerate using the engine brake. ● Erect the vehicle straight. ● Brake using both front and rear brakes. COMPARISION OF BRAKING DISTANCE ·Vehicle speed : 50 km/h When using both front and rear brakes...
  • Page 60 MEMO :...

  • Page 61: Wiring Diagram

    WIRING DIAGRAM (EUROPE ONLY)
  • Page 62 WIRING DIAGRAM...
  • Page 63 MEMO :...
  • Page 64 MEMO :...
  • Page 65 MEMO :...
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  • Page 67 10. 2006 PRINTED NO COPY 04. 2003 PUBLICATION...
  • Page 68 HEAD OFFICE(FACTORY) #58, SUNG SAN-DONG, CHANG WON, KYUNGNAM, KOREA TEL: (82-55) 239-7000 / FAX: (82-2) 467-9997 OM47-0610-01E...

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