Dixon ZTR 3000 Series Operator's Manual

Dixon zero turn riding mower operators manual

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Operator's manual (44 pages)

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Summary of Contents for Dixon ZTR 3000 Series

Page 2: Important - Read Carefully
The information in this operator's manual applies to all Dixon^ ZTR Dixon dealer will gladly provide a check-out ride, and answer any questions. See your dealer for warranty service, parts and repairs.
Page 3: Table Of Contents
SAFETY...Pages WARRANTY POLICY ...Page SPECIFICATIONS ...Pages SEAT ADJUSTMENT ...Page CONTROLS...Pages 12 -15 OPERATION INSTRUCTIONS...Pages 16-21 CARE AND MAINTENANCE ...Pages 22 - 29 STANDARD SERVICE PARTS LIST ...Page TROUBLESHOOTING... Pages 31 -33 Part No. 8920 October 1997 MY98 INDEX 1 - 6 8 - 1 0...
Page 4 RIDING LAWNMOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander... Page 1...
Page 5: Safety Alert Symbol
SAFETY SYMBOLS: Page 2 SAFETY ALERT SYMBOL - When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Page 6: General Operation
This cutting mower is capable of amputating hands and feet, and throwing objects. Failure to observe the following safety instructions could result in GENERAL OPERATION: • Read, understand, and follow all instructions in the manual and on the mower before starting. •...
Page 7: Slope Operation
If you cannot back up the slope or if you feel uneasy on it, do not mow it. Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as rocks, tree limbs, etc.
Page 8 CHILDREN: Tragic accidents can occur if the operator is not alert to the Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. • Keep children out of the mowing area and under the watchful care of another responsible adult. •...
Page 9: Safety
Use extra care in handling gasoline and other fuels. They are flammable and vapors are • explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the mower indoors.
Page 10: Warranty Policy
This warranty policy applies to all (30"), (36"), (42") mowers purchased on or after March 1, 1990. WARRANTY: The Dixon Protection Plus Warranty term is for a period of two (2 ) years from date of purchase. DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS.
Page 11: Specifications
SPECIFICATIONS The monocoque design chassis of the 3000 Series Models incorporates CMC CHASSIS: Laser and CNC brake processes to form the twin 12 gauge side frames and 7 gauge transmission and engine base plate. BODY: All body parts are made of rotational molded polyethylene. Front body contains access panel for battery service.
Page 12 The monocoque design chassis of the 3000 Series Models incorporates CNC CHASSIS: Laser and CNC brake processes to form the twin 12 gauge side frames and 7 gauge transmission and engine base plate. All body parts are made of rotational molded polyethylene. Front body contains BODY: access panel for battery service.
Page 13 The monocoque design chassis of the 3000 Series Models incorporates CMC CHASSIS: Laser and CMC brake processes to form the twin 1 2 gauge side frames and 7 gauge transmission and engine base plate. All body parts are made of rotational molded polyethylene. Front body contains BODY: access panel for battery service.
Page 14: Seat Adjustment
SEAT ADJUSTMENT INSTRUCTIONS Models ZTR 3303 - ZTR 3304 - ZTR 3014 Raise and push seat assembly forward. Loosen five nuts, P/N 3205, and slide seat forward or backward to desired position. Re-tighten nuts, P/N 3205. DO NOT operate mower without seat adjustments properly tightened.
Page 15 Page 12...
Page 16: To Set Parking Brake
The Dixon ZTR has a unique transaxle that requires only two drive levers to control braking, turning, speed, and direction. On initial operation, set throttle speed on slow and operate with mower blade "OFF". To avoid "over-controlling" the mower, use a light touch on the drive levers. Slight movements using fingertip control is all that is necessary.
Page 17 TO GO FORWARD: From neutral position, gently push both drive levers forward. To increase speed, move levers farther forward. TO GO BACKWARD: From neutral position, gently pull both drive levers toward you. TURNING: Turning is controlled by moving one drive lever slightly forward or rearward of the other. To turn left, move left lever rearward of the right lever.
Page 18: Controls
BLADE DRIVE: Models ZTR 3303 - ZTR 3304 Located to left of operator. To engage the mower blade, turn lever on floor slowly to the "ON" position. To disengage mower blade, turn lever to the "OFF position. BLADE DRIVE: Model ZTR 3014 Located on control panel, on operator's right.
Page 19: Operation Instructions
OPERATION INSTRUCTIONS The safe and successful operation of the 3000 Series Models will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions.
Page 20 Raise weight slightly off of seat. Engine should stop. c. If any Safety Check fails, do not operate the mower until the system has been checked and repaired by an Authorized Dixon ZTR Dealer. Page 17...
Page 21: Starting Instructions
OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: 1. Move throttle control to "Choke" position if engine is cold, full throttle if warm. 2. Insert ignition key and turn to "Start" position. When engine starts, release ignition key. Key will return to "Run" position. 3.
Page 22 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all of the recycled or mulched clippings. In order to achieve the best results, please read and follow the mulching tips listed below: Set the engine speed control to the wide open or full setting.
Page 23 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. Set engine speed control to the wide open or full setting. Do Not Attempt To Cut Grass When It Is Wet.
Page 24: Operation Instructions
OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide on Page 31. 1. Set engine speed control to the wide open or full setting. 2.
Page 25: Care And Maintenance
Please remember that if you are in doubt as to the correct service procedures to be followed, these and other service situations can be handled by a Dixon ZTR dealer who is familiar with the service of your mower.
Page 26: Cutter Blade Maintenance
CARE AND MAINTENANCE - 3000 SERIES MODELS CUTTER BLADE MAINTENANCE: NOTE: Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. Wear heavy, thick gloves when holding onto cutter blade, avoid the sharp edge of the blade.
Page 27: Belt Tension
CARE AND MAINTENANCE - 3000 SERIES MODELS BELT TENSION: Manual Clutch: Models ZTR 3303 & ZTR 3304: No Adjustment Electric Clutch: Model ZTR 3014-36" Deck: Adjust idler shock mount per diagram. NOTE: Model ZTR 3014-42" Deck: Belt tension maintained via spring loaded idler pulley. DECK REMOVAL - MANUAL CLUTCH - MODELS ZTR 3303 &...
Page 28 CARE AND MAINTENANCE - 3000 SERIES MODELS DECK REMOVAL - ELECTRIC CLUTCH - MODEL ZTR 3014: 1. Place cut height lever in lowest cut position. 2. Loosen nut on belt idler shock mount until belt can be removed from electric clutch pulley on the bottom of the engine.
Page 29: Fuel Shut Off Valve
CARE AND MAINTENANCE - 3000 SERIES MODELS FUEL SHUT OFF VALVE: The fuel shut off valve is located at the bottom rear of the fuel tank. Always turn the valve to the "OFF" position when the mower is stored or not in use. LUBRICATION: CHASSIS: LOCATIONS: SERVICE INTERVALS:...
Page 30 CARE AND MAINTENANCE - 3000 SERIES MODELS CHANGING THE ENGINE OIL: MODELS ZTR 3303 - ZTR 3304 - ZTR 3014 1. The "snap lock" oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under the drain valve. The fitting of a short piece of hose to the valve will help direct the oil.
Page 31: Drive System Adjustments
CARE AND MAINTENANCE - 3000 SERIES MODELS DRIVE SYSTEM ADJUSTMENTS: Due to both the complex nature of the transmission and the number of special tools required for service, adjustments should be entrusted to your dealer. There are a number of simple owner service items which greatly influence the performance of the drive system.
Page 32: Care And Maintenance
The serial number is located on frame at rear of engine, it will begin with DM. Refer to Warranty Registration Form (P/N 8288). See your Dixon dealer for replacement parts, warranty or service. ANIMALS IN YOUR AREA. Air Pressure 16-21 Ibs.
Page 33: Standard Service Parts List
STANDARD SERVICE PARTS LIST MODELS ZTR 3303 & ZTR 3304: BLADES: BELTS: MODEL ZTR 301 4: BLADES: BELTS: BRIGGS & STRATTON AIR FILTER PART NUMBERS: Please refer to Briggs & Stratton Engine Operators Manual for correct service intervals for engine oil changes and air filter maintenance.
Page 34: Troubleshooting
Examination of one or more of the above will generally produce a quality cut. The Troubleshooting Chart suggests practices and adjustments that may be helpful in improving cut quality. Your Dixon ZTR dealer is also available to provide assistance to you. SITUATION Poor cut quality...
Page 35: Drive System
DRIVE SYSTEM: SITUATION Mower pulls to one side or the other Poor driving performance Page 32 TROUBLESHOOTING CAUSES Drive adjustment Operation of mower REMEDY Consult your dealer for repair Review operators section of owners manual...
Page 36: Electrical System
ELECTRICAL SYSTEM: SITUATION Starter will not turn engine over Starter will not turn engine over Battery discharge Battery discharge Battery discharge NOTE: Electrical system failures are generally simple in nature, always check the obvious first and then move onto the more complicated parts used. Poor battery service, loose connections, corrosion, frayed or broken wiring, are more likely than component failure.
Page 37: Owner Information
OWNER INFORMATION DATE PURCHASED MOWER MODEL NUMBER MOWER SERIAL NUMBER PURCHASED FROM Name Address DATE OIL CHANGED: DATE ENGINE TUNED: DIXON INDUSTRIES, INC. A BLOUNT International Inc. Co. POBOX 1569 COFFEYVILLE KS 67337 0945 316251 2000 FAX 316 251 4117...

This manual is also suitable for:

Ztr 3303 Ztr 3304 Ztr 3014