Table of Contents
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Table of Contents
Troubleshooting
Related Manuals for Dixon ZTR SPEEDZTR
Summary of Contents for Dixon ZTR SPEEDZTR
- Page 1 SPEEDZTR ZTR® Model Year 2004...
- Page 2 IMPORTANT - READ CAREFULLY The Dixon® ZTR® mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operator’s manual...
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Page 3: Table Of Contents
INDEX Page Safety......4-12 Warranty Policy......13 Specifications. -
Page 4: Safety
SAFETY RIDING LAWN MOWERS, IF IMPROPERLY OPERATED CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander... Blade Contact Tip Over Run Over Back Over ..read and understand this manual to prevent injuries. -
Page 5: Safety Alert Symbol
SAFETY Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. DANGER (highlighted in red) indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. -
Page 6: General Operation
SAFETY Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: Read, understand, and follow all instructions in the manual and on the mower before starting. Only allow responsible adults, who are familiar with the instructions, to operate the mower. - Page 7 GENERAL OPERATION (continued): Stop engine before removing grass catcher or unclogging chute. Mow only in daylight or good artificial light. Do not operate the mower while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways.
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Page 8: Slope Operation
All slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as rocks, tree limbs, etc. - Page 9 SLOPE OPERATION (continued): DO (continued): Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly down the slope. If front wheels lift off the ground, pull the levers back to stabilize the mower. DO NOT Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
- Page 10 SERVICE: Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove fuel cap or add fuel with engine running. Allow engine to cool before refueling. Do not smoke while refueling. Never store the mower or fuel container inside a building where there is an open flame.
- Page 11 SAFETY SERVICE (continued): Never run a mower inside a closed area. The exhaust fumes are toxic. Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep mower free of grass, leaves, or other debris build-up.
- Page 12 SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. Keep children out of the mowing area and under the watchful care of another responsible adult.
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Page 14: Specifications
SPECIFICATIONS Chassis: 11 gauge steel welded frame assembly Body: All body parts made of high density polyethylene. Dent and corrosion resistant. Mower Deck: 36” Deck: 11 GA fabricated construction-36” cut width 42” Deck: 13 GA stamped steel construction-42” cut width Blade Drive: Electric clutch. -
Page 15: Seat Adjustment Instructions
SEAT ADJUSTMENT INSTRUCTIONS Grasp seat slide adjuster and move it into adjustment position. Slide seat forward or backward. Release seat slide adjuster. Speedztr... -
Page 16: Controls
CONTROL LEVERS Note: For access to the seat, move control levers to neutral position and swing them outward. TO GO FORWARD • From neutral position, gently push control levers forward. • To increase speed, move levers further forward. TO GO BACKWARDS •... -
Page 17: Parking Brake
PARKING BRAKE: The parking brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. The engine will stop if the parking brake is engaged while the control levers are in the drive position. CAUTION TO SET PARKING BRAKE: The hand operated parking brake is located on... - Page 18 BLADE DRIVE: • Located on the control panel, on operator’s right. • To engage the mower blade, pull up on the switch. • To disengage mower blade, push down. CIRCUIT BREAKER: • Protection of the electrical system is by (1) 15 amp circuit breaker.
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Page 19: Operation Instructions
OPERATION INSTRUCTIONS The safe and successful operation of the Dixon Speedztr will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions. -
Page 20: Testing Of Safety Interlock Systems
OPERATION INSTRUCTIONS TESTING OF SAFETY INTERLOCK SYSTEMS: PARKING BRAKE SWITCH TEST: a) Swing out control levers b ) Disengage blade drive switch c) Put parking brake in OFF position d ) Turn ignition switch to START Engine should not turn over or attempt to start. CONTROL LEVER SWITCH TEST: a) Disengage blade drive switch b ) Put parking brake in ON position... -
Page 21: Testing Of Safety Interlock Systems
) Leave levers swung out and parking brake OFF. c) Engage blade drive. d ) Raise slightly off seat. NOTE: If Any Safety Check FAILS, Do Not Operate The Mower until the system has been checked and repaired by an Authorized Dixon Dealer. ENGINE SHOULD STOP! -
Page 22: Unlock Transmission
OPERATION INSTRUCTIONS TOWING TRAILERS AND OTHER ATTACHMENTS: Towing a trailer or other attachment that is too heavy could damage the drive or cause the mower to become unstable. Limit loads to 150 pounds or less with this mower. TO FREE WHEEL MACHINE (Unlock Transmission): Always turn off engine before engaging or disengaging the hydro release (free wheel) levers. -
Page 23: Starting Instructions
OPERATION INSTRUCTIONS CAUTION STARTING INSTRUCTIONS: 1. Parking brake must be on, control levers swung out, and blade drive disengaged. 2. Move throttle control to “choke” position if engine is cold, full throttle if warm. 3. Insert ignition key and turn to “start” position. When engine starts, release ignition key. -
Page 24: Mowing With A Mulching Attachment
OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all the recycled or mulched clippings. - Page 25 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT continued): 6. Keep the Underside Of The Mower Deck Clean. Remove all grass and dirt build-up from the underside of the pan, the baffles and deflectors after each use. 7. Alternate mower direction. This will evenly disperse the mulched grass clippings over the lawn for even fertilization.
- Page 26 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. 1. Set engine speed control to the wide open or full setting.
- Page 27 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT (continued): 7. Some mowing applications/use of grass catchers may require that an optional weight box be fitted to the mower to counter the weight of grass in the bags. Please consult with your dealer for more information regarding installation and adding weight to the box.
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Page 28: Side Discharge Of The Clippings
OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when Side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide. CAUTION 1. Set engine speed control to the wide open or full setting. -
Page 29: Operation Instructions
OPERATION INSTRUCTIONS GRASS HEIGHT & CUTTING SUGGESTIONS: Do not attempt to cut grass when it is wet. If the grass is tall, place the mower deck cut height lever in the top or second notch. “Initially” overlap cutting swaths instead of a full swath with each pass. Some applications may require a second cutting. -
Page 30: Care & Maintenance
CARE & MAINTENANCE Before performing any maintenance, turn off engine, Use extreme care when working on machinery. Do not wear loose fitting clothes, and observe all common safety practices with tools. MAINTENANCE SCHEDULE • Check deck serpentine belt...after 20 hours b reak-in •... - Page 31 CARE & MAINTENANCE ENGINE: For complete maintenance and operating information of the engine, please refer to the maintenance instructions furnished by the engine manufacturer and included in your Zero Turn Radius mower information packet. BATTERY: CAUTION •This is a maintenance-free battery and the fluid level cannot be checked.
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Page 32: Cutter Blade Maintenance
CARE & MAINTENANCE CUTTER BLADE MAINTENANCE: CAUTION Stop engine and remove ignition key Check sharpness of mower blades after every 10 hours of operation. Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. -
Page 33: Belt Tension
CARE & MAINTENANCE BELTS: Check belts every 50 hours. Replace any belts found to be in poor condition. BELT TENSION: Mower Deck Serpentine Belt-P/N 6109 Manual adjustment. Refer to illustration below. Engine to Mower Deck Belt-P/N 6111 Manual adjustment. Refer to illustration below. Engine to Mower Deck Belt-P/N 61515 Manual adjustment. -
Page 34: Deck Removal
CARE & MAINTENANCE DECK REMOVAL: 1. Place cut height lever in lowest cut position. 2. Loosen engine to deck belt tensioner L-rod to allow belt to be removed from deck pulley and electric clutch pulley. 3. Remove hair pin cotter and washer from one end of deck support cross shaft. - Page 35 CARE & MAINTENANCE DECK REMOVAL (continued): 36” 42”...
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Page 36: Care And Maintenance
CARE AND MAINTENANCE MOWER DECK LEVELING PROCEDURE: 1. Place mower on a smooth, level surface and check tire pressures to insure correct stance. Tires should be inflated as follows. 2. Turn each outer blade tip to align with the deck in a side to side manner. - Page 37 CARE & MAINTENANCE MOWER DECK LEVELING PROCEDURE (continued): NOTE: This will place the mower deck in a base measurement position. Additional adjustment may be required to achieve desired cut for the type of grass or conditions involved.
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Page 38: Changing The Engine Oil
CARE & MAINTENANCE CAUTION CHANGING THE ENGINE OIL: 1. The “Dapco” oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under the drain valve hose. 3. To drain, turn hex head valve stem counter- clockwise with a 10mm wrench or socket. - Page 39 NOTE:Engine oil changes on the Speedztr Models will require replacement of the oil filter. These filters may be available from your local Dixon Dealer. PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERS. HOT oil may cause burns. Allow engine to cool before draining oil.
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Page 40: Neutral Adjustment
CARE & MAINTENANCE NEUTRAL ADJUSTMENT DRIVE MACHINE UNTIL HYDROSTATS HAVE WARMED UP. WITH ENGINE RUNNING AND THE PARKING BRAKE OFF, SWING OUT THE CONTROL LEVERS. IF MACHINE STARTS TO CREEP, FOLLOW THE INSTRUCTIONS BELOW. 1. Stop the engine, engage parking brake and raise rear of frame with jack or blocks so that rear tires do not contact the ground. -
Page 41: Lubrication
CARE & MAINTENANCE LUBRICATION: CHASSIS: LOCATIONS: SERVICE INTERVALS: RECOMMENDED GREASE: Name brand wheel bearing (4) grease zerks 36” (5) grease zerks 42” (1) each front wheel caster (1) each mower deck hub Every 50 hours of operation or once per season. or multi-purpose grease (3 pumps each) - Page 42 SERIAL NUMBERS: The serial number is located on frame at rear of engine. WARRANTY: Refer to warranty information (page 13). PARTS/SERVICE: See your Dixon dealer for replacement parts, warranty or service.
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Page 43: Standard Service Parts List
STANDARD SERVICE PARTS LIST Hi-Lift - P/N 8688 (Standard) Engine to Mower Deck - P/N 6111 Engine to Transmission - P/N 16108 Hi-Lift - P/N 8688 (Standard) Engine to Mower Deck - P/N 61515 Engine to Transmission - P/N 16108 42”... - Page 44 STANDARD SERVICE PARTS LIST BRIGGS & STRATTON AIR AND OIL FILTERS Refer to Briggs & Stratton Engine Operator’s Manual for correct service intervals for engine oil changes and air filter maintenance. Protect your engine investment, use only original equipment filters. Refer to the Briggs &...
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Page 45: Troubleshooting
TROUBLESHOOTING 1. ENGINE WON’T TURN OVER Mower blades engaged- - - - - - - - - - - - - - - - - - - disengage blades Parking brake not on- - - - - - - - - - - - - - - - - - engage parking brake Circuit breaker trips- - - - - - - - - - - - - - - - - - - - - - - - -reset breaker Dead battery- - - - - - - - - - - - - - - - - - - - - - - - - - charge or replace Solenoid- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer... -
Page 46: Troubleshooting
TROUBLESHOOTING 6. ENGINE RUNS BUT MOWER WON’T MOVE FORWARD Drive belt broken or slipping- - - - - - - - - - - - - - - - replace drive belt Transmission oil low- - - - - - - - - - - - - - - - - - - - - - - - - - - - add oil Damaged transmission- - - - - - - - - - - - - - - - - - - - - -consult dealer Transmission by-pass may be engaged- - - - disengage (see page 20) - Page 47 OWNER’S INFORMATION Date of Purchase Mower Model Number Mower Serial Number Purchased From DATE OIL CHANGED DIXON INDUSTRIES, INC. a BLOUNT International Inc. Co. P.O. Box 1569 Coffeyville, Ks 67337-0945 620-251-2000 FAX 620-251-4117 Name Address DATE ENGINE TUNED...
- Page 48 ZTR®Mowers ZTR®Mowers W W W W W ARNING: ARNING: ARNING: ARNING: ARNING: Dixon® and ZTR® are registered trademarks of DIXON INDUSTRIES, INC. a BLOUNT International Inc. Co. P.O. Box 1569 Coffeyville, Ks 67337-0945 620-251-2000 The engine exhaust from this product...