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Model ZTR 2301
Model ZTR 2301
Model ZTR 2301
Model ZTR 2301
Model ZTR 2301
Please refer to the 3000 Series Manual (Model
Year 2000) for Safety Policy, Seat Adjustment
Instructions, Controls, Operation Instructions,
Care and Maintenance, and Troubleshooting.
Model 2301 Insert
Part No. 6520-1099
1997-2000
Page 1
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Table of Contents
Troubleshooting
Related Manuals for Dixon ZTR ZTR 2301
Summary of Contents for Dixon ZTR ZTR 2301
- Page 1 Model ZTR 2301 Model ZTR 2301 Model ZTR 2301 Model ZTR 2301 Model ZTR 2301 Please refer to the 3000 Series Manual (Model Year 2000) for Safety Policy, Seat Adjustment Instructions, Controls, Operation Instructions, Care and Maintenance, and Troubleshooting. Model 2301 Insert Part No.
- Page 2 This warranty policy applies to all 2301 mowers purchased on or after October 1, 1993. WARRANTY: Dixon Warranty term is for a period of one (1) year from date of purchase or 200 hours of use, whichever occurs first. Mowers used for residential homeowner applications (used only at owner's primary place of residence) are warranted for two (2) years from date of purchase or 200 hours of use, whichever occurs first.
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Page 3: Specifications
CHASSIS: Twin 12 gauge side frames and 7 gauge transmission and engine base plate. BODY: All body parts are made of rotational molded polyethylene. Front body contains access panel for battery service. Seat tilts forward to allow transmission service. MOWER DECK: 11 GA stamped steel construction. -
Page 4: Spare Parts
SPARE PARTS The ZTR 2301 spare/replacement parts will be the same as the ZTR 3304, with the following exceptions: Lower Body (no decals): Left Fender (no decals): Right Fender (no decals): Muffler Guard: Front Wheel & Tire Assembly: Rear Wheel & Tire Assembly: ZTR 2301 Model Decal: Body Wiring Loom: Wiring Adapter Loom:... - Page 5 2000 Operator's Manual 3000 3000 3000 3000 3000 SERIES SERIES SERIES SERIES SERIES...
- Page 6 IMPORTANT: READ CAREFULLY The Dixon® ZTR® Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower: read the operator's manual carefully, and become completely familiar with the controls.
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Page 7: Table Of Contents
SAFETY ... Pages WARRANTY POLICY ... Page SPECIFICATIONS ... Page SEAT ADJUSTMENT ... Page CONTROLS ... Pages 13 - 16 OPERATION INSTRUCTIONS ... Pages 17 - 22 CARE AND MAINTENANCE ... Pages 23 - 30 STANDARD PARTS LIST ... Page TROUBLESHOOTING ... -
Page 8: Safety
SAFETY RIDING LAWNMOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander... BLADE CONTACT TIP-OVER BACK-OVER RUN-OVER ...read and understand this manual to prevent injuries. Page 8... -
Page 9: Safety Symbols
SAFETY SAFETY SYMBOLS Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. -
Page 10: General Operation
This cutting mower is capable of amputating hands & feet, Failure to observe the following safety instructions could result in GENERAL OPERATION: • Read, understand, and follow all instructions in the manual and on the mower before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the mower. •... -
Page 11: Slope Operation
If you cannot back up the slope or if you feel uneasy on it, do not mow it. Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as rocks, tree limbs, etc. - Page 12 CHILDREN: Tragic accidents can occur if the operator is not alert to the Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. • Keep children out of the mowing area and under the watchful care of another responsible adult.
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Page 13: Safety
SERVICE: • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. -
Page 14: Warranty Policy
This warranty policy applies to all (30"), (36"), (42") mowers purchased on or after March 1, 1990. WARRANTY: The Dixon Protection Plus Warranty term is for a period of two (2 ) years from date of purchase. DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS. -
Page 15: Specifications
SPECIFICATIONS CHASSIS: Twin 12 gauge side frames and 7 gauge transmission and engine base plate. BODY: All body parts are made of rotational molded polyethylene. Front body contains access panel for battery service. Seat tilts forward to allow transmission service. MOWER DECK: 11 GA stamped steel construction. - Page 16 SPECIFICATIONS CHASSIS: Twin 12 gauge side frames and 7 gauge transmission and engine base plate. BODY: All body parts are made of rotational molded polyethylene. Front body contains access panel for battery service. Seat tilts forward to allow transmission service. MOWER DECK: 11 GA stamped steel construction.
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Page 17: Specifications
SPECIFICATIONS CHASSIS: Twin 12 gauge side frames and 7 gauge transmission and engine base plate. BODY: All body parts are made of rotational molded polyethylene. Front body contains access panel for battery service. Seat tilts forward to allow transmission service. MOWER DECKS: 36"... -
Page 18: Seat Adjustment
SEAT ADJUSTMENT INSTRUCTIONS Models ZTR 3303 - ZTR 3304 - ZTR 3014 Raise and push seat assembly forward. Loosen five nuts, P/N 3205, and slide seat forward or backward to desired position. Re-tighten nuts, P/N 3205. DO NOT operate mower without seat adjustments properly tightened. -
Page 19: Controls
CONTROLS Page 19... -
Page 20: Parking Brake
The Dixon ZTR has a unique transaxle that requires only two drive levers to control braking, turning, speed, and direction. On initial operation, set throttle speed on slow. Operate with mower blade "OFF". To avoid "over-controlling" the mower, use a light touch on the drive levers. -
Page 21: Throttle Control Lever
TO GO FORWARD: From neutral position, gently push both drive levers forward. To increase speed, move levers farther forward. TO GO BACKWARD: From neutral position, gently pull both drive levers toward you. TURNING: Turning is controlled by moving one drive lever slightly forward or rearward of the other. To turn left, move left lever rearward of the right lever. -
Page 22: Controls
BLADE DRIVE: Models ZTR 3303 & 3304 Located to left of operator. To engage the mower blade, turn lever on floor slowly to the "ON" position. To disengage mower blade, turn lever to the "OFF" position. BLADE DRIVE: Model ZTR 3014 Located on control panel, on operator's right. -
Page 23: Operation Instructions
OPERATION INSTRUCTIONS Safe and successful operation will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions. During initial operation, "learning to drive", set throttle at slow speed. -
Page 24: Testing Of Safety Interlock Systems
Turn ignition switch to START Engine should not turn over or attempt to start. In a SAFE AREA away from bystanders, start the engine Engage blade drive switch Raise slightly off seat by an Authorized Dixon ZTR Dealer ENGINE SHOULD STOP... -
Page 25: Starting Instructions
OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: 1. Parking brake must be on, and blade drive disengaged. 2. Move throttle control to "Choke" position if engine is cold, full throttle if warm. 3. Insert ignition key and turn to "Start" position. When engine starts, release ignition key. -
Page 26: Mowing With A Mulching Attachment
OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all of the recycled or mulched clippings. -
Page 27: Mowing With A Grass Catcher Attachment
OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. Set engine speed control to the wide open or full setting. Do Not Attempt To Cut Grass When It Is Wet. - Page 28 OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide. CAUTION 1. Set engine speed control to the wide open or full setting. 2.
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Page 29: Care And Maintenance
Please remember that if you are in doubt as to the correct service procedures to be followed, these and other service situations can be handled by a Dixon ZTR dealer who is familiar with the service of your mower. MAINTENANCE SCHEDULE: To insure a long and trouble free service life of all components used on the, a regular and thorough maintenance schedule should be followed. -
Page 30: Cutter Blade Maintenance
CARE AND MAINTENANCE CUTTER BLADE MAINTENANCE: NOTE: Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. 3. Loosen blade nut and remove blade. 4. When replacing blade, tighten blade nut secur Wear heavy, thick gloves when holding onto cutter blade, avoid the CAUTION sharp edge of the blade. -
Page 31: Belt Tension
CARE AND MAINTENANCE BELT TENSION: Model ZTR 3303 & 3304: Manual Clutch-- No Adjustment Model ZTR 3014-42" Deck: Belt tension maintained via spring loaded idler pulley. Model ZTR 3014-36"Deck: Electric Clutch--Adjust idler shock mount per diagram. DECK REMOVAL-MANUAL CLUTCH-MODELS 3303 & 3304: 1. - Page 32 CARE AND MAINTENANCE DECK REMOVAL - ELECTRIC CLUTCH MODEL ZTR 3014 1. Place cut height lever in lowest cut position. 2. For 36" decks, loosen nut on belt idler shock mount until belt can be removed from electric clutch pulley on the bottom of the engine. Refer to illustration below. For 42"...
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Page 33: Fuel Shut Off Valve
CARE AND MAINTENANCE FUEL SHUT OFF VALVE: The fuel shut off valve is located at the bottom rear of the fuel tank. Always turn the valve to the "OFF" position when the mower is stored or not in use. LUBRICATION: CHASSIS: LOCATIONS: SERVICE INTERVALS:... -
Page 34: Changing The Engine Oil
CARE AND MAINTENANCE HOT oil may cause burns. CAUTION Allow engine to cool before draining oil. CHANGING THE ENGINE OIL: 1. The "snap lock" oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under the drain valve. The fitting of a short piece of hose to the valve will help direct the oil. -
Page 35: Rear Chain Adjustment
CARE AND MAINTENANCE DRIVE SYSTEM ADJUSTMENTS: Due to both the complex nature of the transmission and the number of special tools required for service, adjustments should be entrusted to your dealer. There are a number of simple owner service items which greatly influence the performance of the drive system. -
Page 36: Care And Maintenance
See illustration. The serial number is located on frame at rear of engine, it will begin with DM. Refer to Warranty Registration Form (P/N 8288). See your Dixon dealer for replacement parts, warranty or service. -
Page 37: Standard Service Parts List
STANDARD SERVICE PARTS LIST MODELS ZTR 3303 & ZTR 3304: BLADES: Standard: Hi-Lift: BELTS: Engine To Mower Deck: Engine To Transmission: MODEL ZTR 3014: 36" Deck BLADES: P/N 1324 - Lo-lift P/N 1351 - right - Hi-Lift P/N 1352 - left - Hi-Lift BELTS: Engine To Mower Deck: P/N 7835 Engine To Transmission:P/N 7650... -
Page 38: Troubleshooting
Examination of one or more of the above will generally produce a quality cut. The Troubleshooting Chart suggests practices and adjustments that may be helpful in improving cut quality. Your Dixon ZTR dealer is also available to provide assistance to you. SITUATION... -
Page 39: Drive System
TROUBLESHOOTING DRIVE SYSTEM: SITUATION CAUSES Mower pulls to one Drive adjustment side or the other Poor driving Operation of mower performance REMEDY Consult your dealer for repair Review operator's section of owner's manual Page 39... -
Page 40: Troubleshooting
TROUBLESHOOTING ELECTRICAL SYSTEM: SITUATION CAUSES Starter will not Circuit breaker engaged turn engine over Starter will not Dead battery turn engine over Battery discharge Poor connections on battery Battery water low Wrong battery installed in mower Battery discharge Engine electrical system not functioning correctly Battery discharge Engine being operated... - Page 41 DATE PURCHASED MOWER MODEL NUMBER MOWER SERIAL NUMBER PURCHASED FROM DATE OIL CHANGED: Name Address DATE ENGINE TUNED: DIXON INDUSTRIES, INC. A BLOUNT International Inc. Co. PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000 FAX 316 251 4117...
- Page 42 The engine exhaust from this product contains chemicals known to the State of WARNING: California to cause cancer, birth defects or other reproductive harm. Dixon® and ZTR® are registered trademarks of Dixon Industries, Inc. DIXON INDUSTRIES, INC. A BLOUNT International Inc. Co.