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TJERNLUND 950-8804 UC1 UNIVERSAL CONTROL BOARD KIT (VERSION X.06) 8505017 REV D 0705 Manual

Version x.06
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IMPORTANT!!! UC1 BOARD VERSION X.06 UPDATES
IMPORTANT: This upgraded circuit board features:
A new #6 power LED
Constant red when 115 VAC is supplied to L & N.
A new color for the #2 LED
Constant blue when fan prover safety circuit is closed.
A revised #5 LED
With no call for heat present, flashes 3 seconds on /
3 seconds off if microcontroller is working properly.
IMPORTANT:
For 950-8804 UC1 Replacement Board Kits: If this is a 950-8804 UC1 board kit and you are replacing an existing UC1 board with this
new board, note Dip Switch settings on existing UC1 circuit board so that those same settings can be positioned on this replacement circuit
board. NOTE: Adhere appropriate included label over existing label in UC1 or SideShot electrical box. Also adhere "Checking Memory for
Last Fault Code" sticker on inside of UC1 or SideShot SS1 Series electrical box. On SS2 Series adhere to underside of electrical box.
For SideShot Series SS1 Models: The Pre-Cycle Prover Status Check is deactivated from the factory on the SS1 Series. Because of the
low set point of the SS1 Fan Prover (as low as .03" w.c.) cross winds may cause the Fan Prover to close prior to a call for heat. Activating the
Prover Status Check on the SS1 may cause nuisance lockouts. Important: Deactivate the Pre-Cycle Prover status check if installing this board
on a new or existing SS1 installation by pushing the #9 dip switch up or "ON" to disable.
For Draft Inducers with the UC1: Natural draft or winds may be sufficient to close the fan prover switch contacts prior to a call for heat
when using the PS1505 fan prover with a draft inducer. Keeping the Pre-Cycle Prover Status Check activated may cause nuisance lockouts.
Important: Deactivate the Pre-Cycle Prover status check if installing this board on a new or existing draft inducer installation by pushing the #9
dip switch up or "ON" to disable.
LED INDICATOR LIGHTS
LED #1 (Amber) Appliance call for heat.
LED #2 (Blue)
Safety circuit through P1 & P2 (Venter Fan Prover and/or High Limit). Indicates Venter prover is closed during run cycle.
Burner circuit is energized with Interlock Relay contact closure from terminal 3 to 4.
LED #3 (Green) Power switched to Venter motor from L to MTR & M.
LED #4 (Red)
Status / Fault indicator.
LED #5 (Red)
Used as a status indicator.
LED #6 (Red)
115 VAC power supplied to board.
P/N: 8505017
TJERNLUND PRODUCTS, INC.
1601 Ninth Street • White Bear Lake, MN 55110-6794
PHONE (800) 255-4208 • (651) 426-2993 • FAX (651) 426-9547
Visit our web site • www.tjernlund.com
NEW X.06 VERSION UC1 BOARD FEATURES
New LED # 6 RED
115V power supplied
to UC1 L & N terminals
LED # 2 now BLUE
(previously GREEN)
LED # 5 RED With no
call for heat, flashes 3
seconds on / 3 seconds
off if microcontroller is
working properly.
©2005 TJERNLUND PRODUCTS, INC. ALL RIGHTS RESERVED
P1 P2
C GND F
LED 6 (RED) POWER LED
(1
9)
LED 1 (AMBER)
LED 2 (BLUE)
LED 3 (GREEN)
LED 4 (RED)
LED 5 (RED)
DRY
APPLIANCE
VENTER
INTERLOCK
MOTOR
RELAY
RELAY
24 V
115 V
J1
J2
XL
XN
N
M
A B 1 2 3 4 L N
REV. B 07/05
MTR

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Summary of Contents for TJERNLUND 950-8804 UC1 UNIVERSAL CONTROL BOARD KIT (VERSION X.06) 8505017 REV D 0705

  • Page 1 LED #3 (Green) Power switched to Venter motor from L to MTR & M. LED #4 (Red) Status / Fault indicator. LED #5 (Red) Used as a status indicator. LED #6 (Red) 115 VAC power supplied to board. P/N: 8505017 ©2005 TJERNLUND PRODUCTS, INC. ALL RIGHTS RESERVED REV. B 07/05...
  • Page 2 LED STATUS INDICATORS LED #4 & #5 (Red) Flashing Alternately = Venter in Pre-purge. (Pre-Purge options 0, 5, 20, 35 seconds) LED #4 & #5 (Red) Flashing in Unison = Venter in Post-Purge. (Post-Purge options 0, 30 seconds or 1, 2, 4, 8, 16 minutes) LED #4 Flashes Continuously* = Fan Prover opened for more than 10 seconds during burner cycle.
  • Page 3: Installation Instructions

    MENT, SERVICE OR MAINTENANCE POSSIBLY RESULTING IN FIRE, ELECTRI- CAL SHOCK, CARBON MONOXIDE POISONING, EXPLOSION, OR PERSONAL INJURY OR PROPERTY DAMAGE. DO NOT DESTROY. PLEASE READ CAREFULLY AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. Copyright © 2005, Tjernlund Products, Inc. All rights reserved P/N 8504107...
  • Page 4 DESCRIPTION The UC1 is the new standard interlock control for Tjernlund's full line of Power Venters, Draft Inducers and Combustion Air In-Forcers. It can be interlocked with virtually any burner control circuit. Features include: adjustable pre & post purge, LED status / diagnostic indicators, 10 second prover switch delay to avoid burner start up and wind induced short cycling.
  • Page 5 P1 - P2 SAFETY CIRCUIT C, GND, F AUXILIARY DEVICE TERMINALS COMMUNICATION TERMINALS 1 mA @ 5VDC. 2 mA @ 5VDC. For Tjernlund MAC1E or SEE WARNING # 1. MAC4E auxiliary devices. SEE WARNING # 1. DIP SWITCH SETTINGS Pre-Purge (1-2)
  • Page 6 LED STATUS INDICATORS LED #4 & #5 (Red) Flashing Alternately = Venter in Pre-purge. (Pre-Purge options 0, 5, 20, 35 seconds) LED #4 & #5 (Red) Flashing in Unison = Venter in Post-Purge. (Post-Purge options 0, 30 seconds or 1, 2, 4, 8, 16 minutes) LED #4 Flashes Continuously* = Fan Prover opened for more than 10 seconds during burner cycle.
  • Page 7 CIRCUIT PROTECTION PROVIDED BY INSTALLER 150 mA MAX @ 120 VAC, 50/60 Hz XL / XN CAN ONLY BE CONNECTED TO TJERNLUND-SPECIFIED AUXILIARY DEVICE ADD VENTER MOTOR UC1 CONTROL DURING OPERATION THE CONTROL USES 50 mA MAX @ 120 VAC...
  • Page 8 The steps listed under each diagram are intended as a supplement to the diagram. Wiring colors or designations may vary by manufacturer. If you are unable to wire the UC1 as outlined in these instructions, call Tjernlund’s Customer Service Department toll free at 1-800-255-4208 for assistance.
  • Page 9 VENTER GROUND, MOTOR AND PROVER SAFETY CIRCUIT CONNECTIONS VENTER PROVER CONNECTIONS Blue and Yellow leads from UC1 whip (P1 and P2) safety circuit must be connected to a Fan Prover switch. Leads are not polarity sensitive. If using a Draft Inducer and venting only millivolt appliances, the PS1505 Fan Prover is not needed. See WHKE instructions or consult factory.
  • Page 10 UC1 UNIVERSAL CONTROL CONNECTED WITH A SINGLE ZONE 24 VAC THERMOSTAT IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. THERMOSTAT CALL JUMPER SUPPLY INTERNAL CONTROL LEGEND: 115 VAC OF FURNACE 50/60 Hz 115 VAC GROUND 24 VAC IMPORTANT: D/N 9183046-5 CRIMP GROUND WIRE TO GROUNDING...
  • Page 11 UC1 UNIVERSAL CONTROL AND WHKE INTERLOCK KIT CONNECTED WITH A MILLIVOLT APPLIANCE IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. VALVE LEGEND: 115 VAC CALL 5 VDC JUMPER BOARD- WHKE GAS LINEAR LIMIT GENERATED PRESSURE SPILL SWITCH POWER.
  • Page 12 UC1 UNIVERSAL CONTROL CONNECTED TO A HONEYWELL R7184 SERIES OR EQUIVALENT PRIMARY CONTROL WITH A LINE VOLTAGE THERMOSTAT OR AQUASTAT SUPPLY 115 VAC R7184 LEGEND: 60 Hz 115 VAC Low Voltage Limit D/N 9183046-6 Line Voltage Thermostat Limit Jumper or Aquastat Control IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE.
  • Page 13 UC1 UNIVERSAL CONTROL CONNECTED TO AN OIL-FIRED FURNACE WITH A HONEYWELL T87 OR EQUIVALENT NON-POWERED THERMOSTAT IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. HONEYWELL T87 OR EQUIVALENT NON-POWERED THERMOSTAT IMPORTANT: REMOVE JUMPER TO AVOID BACKFEEDS OR SHORT CIRCUITS.
  • Page 14 UC1 UNIVERSAL CONTROL CONNECTED WITH A HONEYWELL R8184 SERIES OR EQUIVALENT PRIMARY CONTROL AND A BURNER MOTOR POST-PURGE CONNECT TO L1 OR B1 THERMOSTAT BLACK IMPORTANT: ORANGE RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. WHITE HONEYWELL R8184 CALL SERIES OR EQUIVALENT JUMPER...
  • Page 15 Extreme caution must be exercised to prevent injury. If you are unable to determine the defective part with the use of this guide, call your Tjernlund distributor or Tjernlund Products direct at 1-800-255-4208 for further assistance.
  • Page 16 LED FAULT INDICATORS Fault conditions are indicated by counting the number of times LED #4 (Red) flashes. LED #4 Flashes 2 Times Fan Prover was in electrically closed position prior to venter operation. LED #4 Flashes 3 Times* Fan Prover does not close within 60 seconds after call for heat. LED #4 Flashes 4 Times* Fan Prover did not re-close after 10 minutes of Venter operation.
  • Page 17 TJERNLUND LIMITED ONE YEAR WARRANTY Tjernlund Products, Inc. warrants to the original purchaser of this product that the product will be free from defects due to faulty material or work- manship for a period of (1) year from the date of original purchase or delivery to the original purchaser, whichever is earlier. Remedies under this warranty are limited to repairing or replacing, at our option, any product which shall, within the above stated warranty period, be returned to Tjernlund Products, Inc.

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