Marine version direct and indirect dc diesel gensets (58 pages)
Summary of Contents for Fischer Panda Panda 19i PMS
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Panda 19i PMS Super silent technology 230 V/400 V 50/60 Hz 19 kVA 120 V/240 V 50/60 Hz 19 kVA Panda_19i_System_eng.R02 21.1.21...
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Duplication and change of the manual is permitted only in consultation with the manufacturer! Fischer Panda GmbH, 33104 Paderborn, reserves all rights regarding text and graphics. Details are given to the best of our knowledge. No liability is accepted for correctness. Technical modifications for improving the product wit- hout previous notice may be undertaken without notice.
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1.1 Download Weitere verfügbare Sprachen dieses Handbuches können unter dem unten angegebenen Link herunterge- laden werden. Other available languages of this manual can be downloaded under the link below. Vous trouvez d’autres langues disponibles de ce manuel en suivant le lien ci-dessous: Otros idiomas disponibles en este manual se pueden descargar en el link de abajo: ...
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Panda transport box ...................... 31 4.4.1 Bolted Fischer Panda transport box .................. 31 4.4.2 Fischer Panda transport box with metal tab closure ............32 Opening the MPL sound insulation capsule ..............32 4.5.1 Opening the GFK sound insulation capsule ..............33 Transport and loading/unloading .................
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Installation of the cooling system - raw water ............. 54 6.4.1 General information ......................54 6.4.2 Fischer Panda installation kit - raw water ................54 6.4.3 Installation of the through hull fitting in Yachts - Schema ..........56 6.4.4 Quality of the raw water sucking in line ................56 6.4.5...
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7.2.4 Protection conductor: ......................79 7.2.5 Operating control system on the Fischer Panda generator ..........79 Instructions for capacitors - not present at all models ..........79 Checks before start, starting and stopping the generator ......... 79 Optional Electromagnetic Clutch .................. 80 Maintenance Instructions....................
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Inhalt / Contens Verifying the starter battery and (if necessary) the battery bank ......88 Ventilating the fuel system .................... 88 8.9.1 Replacement of the fuel filter ..................... 89 8.9.1.1 Optional fuel filter with sight glass .................... 89 8.10 Checking the water separator in the fuel supply ............90 8.11 Replacing the V-belt at Kubota 02/03/05 series ............
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Inhalt / Contens 11.4 Integrated connection box ..................117 11.5 Back side ........................118 11.6 Settings for the use of iGenerators with power inverter .......... 119 11.6.1 Settings in the Victron VE Configure II Software - General ..........119 11.6.1.1 Uninterrupted AC power (UPS function) .................
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14.4.1.1 Terminal assignment of 18-pin connector................156 14.4.1.2 Fischer Panda standard bus....................156 14.4.1.3 Fischer Panda CAN bus ......................156 14.5 Master and Slave Panels ....................157 14.6 Start-up .......................... 158 Maintenance........................159 15.1 Maintenance of the iControl2 controller ..............159 15.1.1...
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Inhalt / Contens 16.3.1 How to get to the error memory of the iControl2 Panel? ..........166 16.3.2 How are stored errors displayed? ................... 166 16.3.3 How do I exit the error memory after having read the entries? ........166 16.3.4 Can I delete the error memory? ..................
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Not only do you have a Fischer Panda generator on board, you also have worldwide support from the Fischer Panda Team. Please take the time to read this and find how we can support you further.
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General Instructions and Regulations 2. General Instructions and Regulations 2.1 Safety first! These symbols are used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury of lethal danger during certain maintenance work or operations. Read these instructions carefully. Can cause acute or chronic health impairments or death WARNING: Hazardous materials even in very small quantities if inhaled, swallowed, or...
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General Instructions and Regulations General warning of a hazard area WARNING: General warning Can cause acute or chronic health impairments or death WARNING: Danger due to inhalation and/or even in very small quantities if inhaled or ingested. ingestion Warning of live parts that may cause electric shock upon WARNING: Risk of electric shock upon contact contact.
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General Instructions and Regulations Wearing the applicable snugly fitting protective clothing MANDATORY INSTRUCTION: Wear snugly fitting provides protection from hazards and can prevent damage to protective clothing (PPE). your health. Wearing hearing protection provides protection from acute MANDATORY INSTRUCTION: Wear hearing and gradual hearing loss.
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• You will receive free upgrades as necessary. Additional advantages: Based on your complete data record, Fischer Panda technicians can provide you with fast assistance, since 90 % of the disturbances result from defects in the periphery. Problems due to installation errors can be recognized in advance.
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General Instructions and Regulations 2.4 Safety Instructions - Safety First! 2.4.1 Safe operation Careful handling of the equipment is the best insurance against an accident. Read the manual diligently, and make sure you understand it before starting up the equipment. All operators, regardless of their experience level, shall read this manual and additional pertinent manuals before commissioning the equipment or installing an attachment.
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General Instructions and Regulations 2.4.5 Safe handling of fuels and lubricants Keep fuels and lubricants away from naked fire. Before filling up the tank and/or applying lubricant, always shut down the generator and secure it against accidental start-up. Do not smoke and avoid naked flame and sparking near fuels and the generator. Fuel is highly flammable and may explode under certain conditions.
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General Instructions and Regulations 2.4.7 Safety precautions against burns and battery explosions The generator and its cooling agents and lubricants as well as the fuel can get hot while the generator is operated. Use caution around hot components such as parts containing exhaust fumes, radiator, hoses, and engine block during operation and after the generator was shut down.
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General Instructions and Regulations 2.4.10 Implementation of safety inspections and maintenance Disconnect the battery from the engine before performing service work. Affix a sign to the control panel - both the main and the corresponding slave panel - with the instruction “DO NOT START UP - MAINTENANCE IN PROGRESS“...
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General Instructions and Regulations 2.5.1.1 Protective conductor and potential equalisation: Electric voltage above 50 V may be life-threatening. Fort this reason systems are grounded with a protective conductor. In connection with a RCD the current supply will be disconnected in case of a failure. Appropriate safety precautions like the RCD and corresponding fuses have to be provided by the customer to guarantee a save operation of the generator.
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• Battery connection cables shall be installed with utmost care and shall be checked for excessive heating under load. Check the battery near vibrating components regularly for chafing and insulation defects. ATTENTION! For battery charger generators (Fischer Panda AGT-DC)! Prior to installation, verify that the voltage of the battery bank complies with the output voltage of the generator.
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General Instructions and Regulations Seite/Page 24 - Kaptitel/Chapter 2: General Instructions and Regulations 21.1.21...
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0014728 / 0027244 Year of manufacture 2021- Function description The Fischer Panda diesel generator is intended solely for use as a permanently-installed power generator in (vehicles, trailers and mobile containers) (inland waterway vessels) (seagoing vessels). We hereby declare that this machine, on the basis of its design and construction and in the version that we...
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DIN ISO 6826:2000-05 Reciprocating internal combustion engines - Fire protection DIN EN 60034-1:2015-02 Safety of machines - electrical equipment of machines - Part 1: General requirements DIN EN 60204-1:2014-10 Safety of machines - electrical equipment of machines - Part 1: General requirements ISO 3046-1:2002-05 Reciprocating internal combustion engines - Performance - Part 1:...
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In case of Emergency First Aid / Im Notfall - Erste Hilfe 3. In case of Emergency First Aid / Im Notfall - Erste Hilfe First Aid in case of accidents by electrical shocks 5 Safety steps to follow if someone is the victim of electrical shock Do not touch the injured person while the generator is running.
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In case of Emergency First Aid / Im Notfall - Erste Hilfe 3.1 WHEN AN ADULT STOPS BREATHING DO NOT attempt to perform the rescue breathing Warning: techniques provided on this page, unless certified. Performance of these techniques by uncertified personnel could result in further injury or death to the victim.
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This manual contains the working instructions and operating guidelines for the owner and user of Fischer Panda generators. The manual is the base and the guideline for the correct installation and maintenance of Fischer Panda generators. It does not substitute the technical evaluation and should be used as an example guide only. The installation must be undertaken and proved by a suitable qualified/trained person and should be in accordance with the law as required by the country and special situation.
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Basics 4.2.3 User Users are persons, established by the operator/owner, to operate the generator. The operator/owner has to ensure that the user has read and understood the manual and that all hazard notes and safety instructions are respected. The user must be instructed by the operator/owner regarding his activity at the generator, especially concerning the maintenance.
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3. Panda PMGi inverter AC/AC Fig. 4.3-3: PMGi inverter 4. Fischer Panda manual Fig. 4.3-4: Manual The Fischer Panda manual contains the following components: • Transparent sheet with general information, guarantee conditions, installation inspection, and service list. • Generator manual •...
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Basics 4.4.2 Fischer Panda transport box with metal tab closure 1. Bend up the metal tab closures on the transport box lid 2. Remove the cover 3. Remove the loose 4. Bend open the metal tab closures at the bottom of the transport box 5.
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Basics Closure open Fig. 4.5-3: Closure open 4.5.1 Opening the GFK sound insulation capsule GFK sound insulation capsule with lash closures Fig. 4.5-1: Lash closures To open the lash closures pull the handle in arrow Fig. 4.5-2: Lash closures direction and lift the lash of the closure pin. After lifting off the lashes, the sound isolation cover upper part can be removed.
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4.6.1 Transporting the generator • The generator must always be upright for transport. • For transport, the Fischer Panda transport box shall be used for the generator. The generator shall be securely attached to the bottom of the box. • For loading/unloading, an adequate industrial truck shall be used.
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- 25.2 V upper open-circuit voltage (full battery) - trickle charge full battery at 26.4 V. These values are based on a battery temperature of 20-25 °C. Observe the instructions from the battery manufacturer. Fischer Panda recommends: Note: Starter battery recommendation • Install battery circuit breaker and switch to OFF on the machine.
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Basics 4.7.3.1 Courses for preservation: • Check battery charge status and recharge regularly, roughly every 2 months, as necessary. Observe instructions of the battery manufacturer. • Check cooling water anti-freeze level and refill as necessary. The anti-freeze agent must not be older than 2 years. The anti-freeze content shall be between 40 % and 60 % to ensure corrosion protection of the cooling water circuit.
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Basics 4.7.4 Measures for extended downtimes / decommissioning Downtimes (more than 6 months) 4.7.4.1 Courses for preservation: • Check battery charge status and recharge regularly, roughly every 2 months, as necessary. Observe instructions of the battery manufacturer. • Check cooling water anti-freeze level and refill as necessary. The anti-freeze agent must not be older than 2 years.
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• Hold stop lever on generator motor in neutral position and crank starter for approx. 10 seconds. Then, pause for 10 seconds. Repeat this procedure 2 times. • Perform visual check of the generator similar to initial commissioning and start up generator. Fischer Panda recommends: Note: After extended downtimes, a full 150 h inspection as per the inspection list should be performed.
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Panda iGenerator 5. Panda iGenerator 5.1 Type plate at the generator Fig. 5.1-1: Panda iGenerator Fig. 5.1-2: Type plate 21.1.21 Kapitel/Chapter 5: Panda iGenerator - Seite/Page 39...
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Panda iGenerator 5.2 Description of the generator 5.2.1 Right side view Fig. 5.2.1-1: Right side view Thermostat housing Thermosensor Watercooled exhaust elbow Starter motor Oil pressure switch Solenoid for starter motor Oil filter Cooling water return pipe Mass connection point Generator housing with coil Raw water injection pipe Air suction housing with air filter...
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Panda iGenerator 5.2.2 Left side view Fig. 5.2.2-1: Left side view 05 06 DC-Fuse Raw water pump Generator housing with coil Oil dip stick Sound cover base part Pulley for internal cooling water pump Fuse DC charge circuit Thermostat housing Impeller filter (inside sound cover) Fuel solenoid Actuator (Servo)
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Panda iGenerator 5.2.3 Front view Fig. 5.2.3-1: Front view 08 09 15 16 Raw water pump Cable for inverter control Fuel filter Passage for starter battery cable (-) Cooling water pipe, raw water Passage for starter battery cable (+) Raw water intake Connection feed line from external expansion tank Fuel IN Connection deaerating line from external expansion tank...
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Panda iGenerator 5.2.4 Back view Fig. 5.2.4-1: Back view Generator front cover Air suction housing Sound cover base part 21.1.21 Kapitel/Chapter 5: Panda iGenerator - Seite/Page 43...
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Panda iGenerator 5.3 Details of function units 5.3.1 The Panda iControl2 panel The "Panda iControl2 panel" control panel is the control and display unit for the Panda iControl2 control system and represents the interface between the user and the Panda iControl2 controller. The integrated display serves to pre- sent the most important data of the system as well as warnings and error messages.
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Panda iGenerator 5.3.2 The cooling circuit (raw- and freshwater) Fig. 5.3.2-1: Cooling system 21.1.21 Kapitel/Chapter 5: Panda iGenerator - Seite/Page 45...
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Panda iGenerator 5.3.3 The fuel and combustion air circle Fig. 5.3.3-1: Fuel, air intake and exhaust system Seite/Page 46 - Kaptitel/Chapter 5: Panda iGenerator 21.1.21...
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Panda iGenerator 5.3.4 Components of the electrical system Fig. 5.3.4-1: Electrical system 21.1.21 Kapitel/Chapter 5: Panda iGenerator - Seite/Page 47...
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Panda iGenerator 5.3.5 The lubrication oil circuit Fig. 5.3.5-1: Lubrication system Seite/Page 48 - Kaptitel/Chapter 5: Panda iGenerator 21.1.21...
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Panda iGenerator 5.3.6 Sensors and switches for operating surveillance Thermo-sensor at engine Fig. 5.3.6-1: Thermo-sensor at engine The thermo-sensor at the engine is used for monitoring the engine tempera- ture. Thermo-sensor at exhaust connection Fig. 5.3.6-2: Thermo-sensor at exhaust connection If the impeller pump drops out and deliveres no more raw water, the exhaust connection becomes extremely hot.
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Panda iGenerator Oil pressure switch Fig. 5.3.6-4: Oil pressure switch In order to be able to monitore the lubricating oil system, an oil pressure switch is built into the system. 5.4 Operation instructions - See Panda iControl panel manual 5.4.1 Daily routine checks before starting - See Panda iControl manual 5.4.2 Starting generator - See Panda iControl manual 5.4.3 Stopping the generator - See Panda iControl manual Seite/Page 50 - Kaptitel/Chapter 5: Panda iGenerator...
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6.1 Personal requirements The described installation must be done by a technical trained person or a Fischer Panda service point. 6.1.1 Hazard notes for the installation Follow the general safety instruction at the front of this Notice! manual.
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Installation Instructions tools and special tools. Incorrect or damaged tools can result injuries. Oil and fuel vapours can ignite at contact with ignition Warning! Danger of fire sources. Therefore: • No open flames during work on the generator. • Do not smoke. •...
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Installation Instructions 6.2 Place of installation 6.2.1 Preliminary remark • There must be sufficient fresh air supply for the combustion air. • It has to be ensured that the cooling air supply from underneath or sidewise is sufficient. • During operation the sea cock has to be opened. •...
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The genset should have its own raw water (coolant water) inlet and should not be connected to any other engine systems. Ensure that the following installation instructions are complied with: 6.4.2 Fischer Panda installation kit - raw water The following additional components will be required for Note: the specified installation.
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Installation Instructions Through hull fitting with strainer Fig. 6.4.2-1: Thru hull fitting with strainer Sea cock Fig. 6.4.2-2: Sea cock Adapter Fig. 6.4.2-3: Adapter Raw water filter Fig. 6.4.2-4: Raw water filter Spiral coiled tube with metal spiral bead Fig. 6.4.2-5: Spiral coiled tube with metal spiral bead 21.1.21 Kapitel/Chapter 6: Installation Instructions - Seite/Page 55...
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Installation Instructions Ventilation valve Fig. 6.4.2-6: Ventilation valve Hose clamps Fig. 6.4.2-7: Hose clamps 6.4.3 Installation of the through hull fitting in Yachts - Schema It is good practice for yachts to use a through hull fitting Fig. 6.4.3-1: Position of the thru hull fitting with an integrated strainer.
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A repair is then very expensive Replacement impeller and also a spare pump should always be on board. The old pump can be sent back to Fischer Panda for cost- effective repair 21.1.21...
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Installation Instructions 6.4.6 Raw water installation schema Fig. 6.4.6-1: Raw water installation schema Seite/Page 58 - Kaptitel/Chapter 6: Installation Instructions 21.1.21...
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Installation Instructions 6.4.7 Generator installation below waterline If the generator cannot be attached at least 600 mm Fig. 6.4.7-1: Vent valve above the waterline, a vent valve must be installed at the raw water line. Possible heeling must be taken into consideration if installed at the "mid-ship line"! The water hose for the external vent valve is located at the back of the sound insulated capsule.
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Installation Instructions 6.5 Installation of the cooling system - fresh water 6.5.1 Position of the external cooling water expansion tank Position of the external cooling water expansion tank Fig. 6.5.1-1: Position of the external cooling water expansion tank The Panda generator is normally supplied with an additional, external cooling water expansion tank.
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Installation Instructions Installation of the water cooled exhaust system 6.6.1 Installation of the standard exhaust system The generator exhaust system must remain completely independent and separate from the exhaust system of any other unit(s) on board. The water lock must be installed at the lowest point of the exhaust system. An optional noise insulated water lock can also be installed.
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Installation Instructions If the waterlock is arranged in an unfavourable position, the cooling water flowing back in the exhaust hose can rise so high, that it reaches the exhaust stack. Since at least one discharge valve is always open when the engine is shut off, the sea water has free access to the combustion chamber.
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Installation Instructions The picture below shows that the distance between the critical point at the exhaust elbow and the maximum permissible water level in the exhaust hose is stated with 600 mm. This distance should be understood as a minimum distance. 6.7.3 The volume of the waterlock The waterlock must be measured so large, that it can take the entire amount of water flowing back from the exhaust hose.
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Installation Instructions In Fig. 6.7.3.1-1, the waterlock is mounted in center Fig. 6.7.3.1-1: Ideal position of the waterlock underneath the generator. When the ship tilts, the position of the waterlock related to the critical point at the exhaust hose, changes only slightly. Tilted position 15 degrees - Fig.
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Installation Instructions Summary: The preset minimum height of 600 mm must be regarded unconditionally and is only valid if the waterlock is mounted in its ideal position in center underneath the generator. A higher position is highly recommended if it has to be reckoned with tilted positions of 45 degrees.
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In order to reduce the noise level of the generator unit to a minimum, an optional exhaust outlet muffler can be mounted next to the through-hull fitting. Additionally there is a component at Fischer Panda, which acts as both an „exhaust goose neck“, and water separator.
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Installation Instructions Fig. 6.8-1: Installation Scheme exhaust / water separator 6.9 Installation exhaust water separator If the exhaust water separator was sufficiently highly installed, a goose neck is no longer necessary. The exhaust/ water separator fulfils the same function. If the „Super silent“ exhaust system were installed correctly, the generator will not disturb your boat neighbour.
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The external Fuel pump should be installed near the tank. Electrical fuel pump Fig. 6.10.1-1: electrical fuel pump With the Fischer Panda generator is usually supplied an external, electrical fuel pump (DC). The fuel pump must be installed close at the fuel tank. The electrical connections is prepared at the generator.
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Fischer Panda Fuel Prefilter System 1S Maßstab: 1 : 6,5 Gewicht: Fischer Panda Material: Art.-Nr.: Geprüft und 3D-Nr.: FP1-305390 Fischer Panda GmbH Otto-Hahn-Str. 40 D-33104 Paderborn Tel.: 05254/9202-0 Fax (05254) 9202-550 info@fischerpanda.de www.fischerpanda.de Kraftstoff-Filtration / Fuel filtration Datum Name freigegeben zur sbergmann 24.06.2020 Bearbeiter...
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6.10.3 Position of the pre-filter with water separator Additionally to the standard fine filter a prefilter with Fig. 6.10.3-1: Fischer Panda Fuel Prefilter S1 with water water separator must be installed outside of the sound insulation capsule in the fuel system line (not included in the delivery).
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Installation Instructions Panda Generators Panda 6000 and higher normally NOTE: provided with an alternator/dynamo to charge the starter battery. At generators without alternator/dynamo it is needed to charge the starter battery with an external battery charger. Make sure that the voltage of the starter battery fits to ATTENTION! the start system voltage f.e.
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Installation Instructions Positive battery cable Fig. 6.11.2-1: Positive Battery Cable The positive (+) battery cable is connected directly to the solenoid switch of the starter. Negative battery cable Fig. 6.11.2-2: Negative Battery Cable The negative (-) battery cable is connected to the engine foot.
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Installation Instructions Fig. 6.11.2-5: Connection starterbattery 24V - schema 1. Generator 3. Fuse 2. Battery block 4. Battery main switch 6.11.3 Connection of the remote control panel - See Panda iControl panel manual Seite/Page 74 - Kaptitel/Chapter 6: Installation Instructions 21.1.21...
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Installation Instructions 6.12 Generator AC system installation Before the electrical system is installed, READ the ATTENTION!: Danger to Life - High voltage SAFETY INSTRUCTIONS of this manual FIRST! Be sure that all electrical installations (including all safety systems) comply with all required regulations of the regional authorities.
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Generator operation instruction 7. Generator operation instruction 7.1 Personal requirements Only instructed persons are allowed to run the generator. Instructed Persons has read the manual of the generator and all ancillary components and external equipment. He must be acquaint with the specific risks and safety instructions.
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It is harmless for the generator to deliver full nominal power for 2-3 hours. The hole conception of the Fischer Panda generator make sure, that the full power operation at extreme condition will not increase the engine temperatures over. Please note that the emissions of the generator also increase at full power operation.
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7.2.5 Operating control system on the Fischer Panda generator Fischer Panda generators are equipped with various sensors/temperatures switches. The combustion engine is fur- ther equipped with a oil pressure control switch, which switches the motor off, if the oil pressure sinks to a particular level.
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Generator operation instruction 7.5 Optional Electromagnetic Clutch The activation of the electromagnetic clutch will be monitored by the icontrol control unit. The icontrol control unit will raise the generator from variable to top speed. the parallel operation is still active and the load balancing will work in limited range.
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The maintenance described here can be carried out by the operator unless otherwise indicated. Further maintenance work may only be carried out by specially trained specialist personnel or authorized repairers (Fischer Panda Service Points). This is especially true for work on the valve setting, diesel injection system and for engine repair.
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Maintenance Instructions Oil and fuel vapours can ignite on contact with ignition Warning!: Danger of fire sources. Therefore: • No open flames during work on the generator. • Do not smoke. • Remove oil and fuel residues from the generator and floor. Contact with engine oil, antifreeze and fuel can result in Danger! Danger of poisoning damage to health.
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Maintenance Instructions Observe the instructions from your battery manufacturer. The different liquid systems (Cooling System, Fuel system WARNING: System may be pressurised! etc. may pressurised after operation. When the system is opened, the pressure can be relieved abruptly and expel hot gases and fluids.
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• if the oil-level is under the minimum mark by less than 50h, there might be a technical problem! In that case, we recommend going to a shop or a Fischer Panda service point. • if the oil is cloudy or even „creamy“, coolant might have mixed with the oil. See a garage or a Fischer Panda service point immediately.
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Maintenance Instructions 8.6.1 Refilling oil You require: Engine oil 1. Check oil-level as described under section 8.6, “Checking oil-level,” on page 84. 2. Oil dipstick is pulled out of the check rail. 3. Open the oil filler cap. 4. Fill in oil (approx. 1/2 litre) and wait for about 2 min. so this it can flow into the oil pan. 5.
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Maintenance Instructions Run the generator for about 10 minutes to ensure that the engine is warm. Wait for 3 minutes, so the oil can flow back into the oil pan. Generator and coolant can be hot during and after Caution: Burn hazard! operating.
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Maintenance Instructions 5. Remove used oil filter / clean oil screen Fig. 8.7-3: Oil filter Release the oil filter by turning the filter wrench counterclockwise. The filter might be full of oil. Make sure to not spill anything and avoid skin contact. Sample picture 6.
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Maintenance Instructions 8.8 Verifying the starter battery and (if necessary) the battery bank Check the condition of the battery. Proceed here as prescribed by the battery manufacturer. 8.9 Ventilating the fuel system Normally, the fuel system is designed to ventilate air itself i.e. as soon as the electric starter motor starts operation the fuel pump starts working and the fuel system will be de-aerated after some time automatically.
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Maintenance Instructions 8.9.1 Replacement of the fuel filter Exchanging the filter, depending upon fuel contamination, Fig. 8.9.1-1: Fuel Filter should take place after 300 operational hours at the very least. The inlet must be clamped, before exchanging the filter. Remove the hoses from the used filter and fasten them to the new filter.
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Maintenance Instructions Unscrew the filter element from the mount (left hand Fig. 8.9.1.1-3: Fuel filter rotation). Screw the new filter element into the mount. Fig. 8.9.1.1-4: Fuel filter Lubricate the sight glasses o-ring with a heat resistant grease (Specification: Antiseize) and screw the sight glass back into its mount (right hand rotation).
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Maintenance Instructions 8.11 Replacing the V-belt at Kubota 02/03/05 series The described procedure is representative for Fischer Panda NOTE:Reprehensive procedure generators. The original location of the item must be taken from the generator description of this manual. All replacements and repairs should be done by a trained person.
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Maintenance Instructions 5. The V-belt is tensioned by pulling back the alternator. The Fig. 8.11-4: Replacing the V-belt V-belt should yield approx. 1 cm when pushed in with a thumb. Re-tighten the screws above and below the alternator. 8.11.1 Replace the air filter mat 1.
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Maintenance Instructions 8.11.2 Alternative replacement of the air filter mat with pull out holder 1. Air filter housing with pull out holder. Fig. 8.11.2-1: Air suction housing with pull out holder 2. Tip the two fasteners 90°. Fig. 8.11.2-2: Air suction housing with pull out holder 3.
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Maintenance Instructions 4. Replace the air filter mat. Fig. 8.11.2-4: Air suction housing with pull out holder 5. Re-assembly in reversed order. Seite/Page 94 - Kaptitel/Chapter 8: Maintenance Instructions 21.1.21...
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Maintenance Instructions 8.11.3 Alternative replacement of the air filter at housing with snap fasteners 1. Open the combustion air housing by loosening the closure Fig. 8.11.3-1: Air suction housing on the right side of the housing. 01. Closure 2. Open the combustion air housing by loosening the closure Fig.
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Maintenance Instructions 8.12 Replace the air filter Representative photos. Fig. 8.12-1: Replace air filter 1. Use a screwdriver to open the tension spring. Place the screwdriver on the closing side between the tension spring and the handle and lever out the tension spring. 01.
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Maintenance Instructions 4. Remove the main element with a light turning movement Fig. 8.12-4: Replace air filter completely from the inner support pipe. 5. Clean the main element by blowing out with dry Fig. 8.12-5: Replace air filter compressed air ( max. 5 bar) or replace the main element after 2 years at the latest.
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Maintenance Instructions 8. Blow out filter insert from the inside. Fig. 8.12-7: Cleaning air filter 9. Check filter insert with penlight for damage. Fig. 8.12-8: Cleaning air filter 8.12.1 First filling and ventilation of the internal cooling water circuit The expansion tank is supplied with a pressure relief ATTENTION!: Risk of scalding.
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Maintenance Instructions 2. Open the venting screw at the pipe socket of the internal Fig. 8.12.1-2: Venting screw at the pipe socket cooling water pump until bubble-free coolant escapes. Close the vent screw. (not existent at all models) Check the water level in the expansion tank during the venting.
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Maintenance Instructions coolant/antifreeze mixture is good for at least -15 °C (5 °F) which is recommended by the manufacturer. If your genset experiences lower temperatures, for example during storage or transportation, then the entire cooling system should be drained. The coolant also serves as corrosion protection of the engine. 8.12.2 Temperature check for controlling the cooling water circuit Check with an IR-thermometer if a temperature difference exists between cooling water in-flow and cooling water return flow.
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Maintenance Instructions The raw water filter should be released regularly from Fig. 8.13.1-1: Raw water filter arrears. In each case the water cock must be closed before. It is mostly sufficient to beat the filter punnet. If water should seep through the cover of the raw water filter, this may be sealed in no case with adhesive or sealant.
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Maintenance Instructions 8.14.1 Replacement of the impeller Close the raw water stop cock. Fig. 8.14.1-1: Raw water cock Representative picture Raw water pump on the front side of the genset. Fig. 8.14.1-2: Raw water pump Representative picture Remove the cover of the raw water pump by loosen the Fig.
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Maintenance Instructions Fig. 8.14.1-4: Impeller pump Pull to the impeller with a multigrip pliers of the wave. Mark the impeller, to make sure that these is used in the correct position at re-installation. Representative picture Check to the impeller for damage and replace it if Fig.
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Generator Failure 9. Generator Failure 9.1 Personal requirements The work described here, unless otherwise indicated, are performed by the operator. More repair work may be performed only by specially trained personnel or by authorized repair shops (Fischer Panda service points). This is especially for working on the valve timing, fuel injection system and the engine repair. 9.2 Tools and measuring instruments In order to be able to manage disturbances while driving, following tools and measuring instruments should belong to the equipment on board:...
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Generator Failure 9.3.1 Low generator-output voltage Before working on the System read the section “Safety ATTENTION! first!” on Page 14. If the produced alternating voltage is too low, switch the load off, in order to relieve the generator. Mostly the problem already solved.
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Tables 10. Tables 10.1 Troubleshooting GENERATOR OUTPUT VOLTAGE TOO LOW If the generator delivers less than 24V current („undervoltage“), there can be various reasons for this: Cause Solution PGMi is overloaded. Reduce the electrical load. (Switch off load) Motor is not reaching the rated rpm. Refer to „motor faults“...
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Tables DROP IN THE SPEED OF THE MOTOR Cause Solution Too much oil. Drain oil. Lack of fuel. Check fuel supply system: - fuel filter, renew if necessary - check fuel pump - check fuel lines (bleed if necessary) Lack of intake air. Check air intake paths.
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Tables 10.2 Technical data Fig. 10.2-1: Technical data igenerators Panda 5000i Panda 8000i Panda 10000i Panda 15000i/ Panda 25i Type EA300 Z482 Z602 D902 Kubota V1505 Governor iControl2 iControl2 iControl2 iControl2 iControl2 Automatic start booster Cylinder Bore 75 mm 67 mm 72 mm 72 mm 78 mm...
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Tables Panda 45i Cylinder head nut torque 93,1 - 98 Nm Compression ratio Lubrication oil capacity 9,5 l Fuel consumption ³ approx. 1,95 - 5,2 l Oil consumption max. 1 % of fuel consumption Oil specification API CF Cooling water requirement for seawater 55-80 l/min circuit (Marine generators only) Permissible max.
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Tables Generator type Ø Cooling water conduit Ø Exhaust conduit Ø Fuel conduit [mm] Freshwater Seawater Supply Return [mm] [mm] [mm] [mm] Panda PMS 60 Hatz Panda PMS 75 MB Panda PMS-HD 7,5-4 KU Panda PMS-HD 09-4 KU Panda PMS-HD 12-4 KU Panda PMS-HD 17-4 KU Panda PMS-HD 22-4 KU Panda PMS-HD 30-4 KU...
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Use a mixture of water and antifreeze. The antifreeze needs to be suitable for aluminium. The antifreeze concentration must be regularly checked in the interests of safety. Fischer Panda recommend to use the product: GLYSANTIN PROTECT PLUS/G 48 Engine coolant automotive industry Product description Product name GLYSANTIN ®...
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Tables Chemical and physical properties Density, 20 °C DIN 51 757 procedure 4 1,121 – 1,123 g/cm Water content DIN 51 777 part 1 max. 3,5 % pH-value undiluted 7,1 – 7,3 10.6.1 Coolant mixture ratio Water/antifreeze Temperature 70:30 -20 °C 65:35 -25 °C 60:40...
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Inverter Panda PMGi with battery charge 11. Inverter Panda PMGi with battery charge Document Hardware Software Actual: Replace: PMGi - representative picture PMGi 19 21.1.21 Kapitel/Chapter 11: Inverter Panda PMGi with battery charge - Seite/Page 115...
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Inverter Panda PMGi with battery charge 11.1 Safety instruction The PMGi may not be taken into use with the cover removed. All servicing-, maintenance or repair work may only be carried out, when the generator motor is not running. Electrical voltages above 60 volts are always dangerous Electrical power: DANGER TO LIVE! to life.
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Inverter Panda PMGi with battery charge 11.3 Front side/connection side PMGi 230 V - representative picture To connect the PMGi use the prepared cable and connect to Fig. 11.3-1: Connection side socket 7 (PMGi in) Connect your termination box with the socket 1. Do not cover the air out grille (4) 1.
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Inverter Panda PMGi with battery charge 11.5 Back side Inside of the PMGi a fan is mounted. The air holes and air Fig. 11.5.0-1: Back side grille should not be covered. 01. Air holes/Air grille - Do not cover Inside of the PMGi are up to 550 VAC. The cover of the Attention! PMGi should only be opened by special trained persons! Danger for Live!
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Inverter Panda PMGi with battery charge 11.6 Settings for the use of iGenerators with power inverter For the use of power inverter with the PMGi, the settings Attention! Wrong settings can destroy the PMGi of the power inverter must be modified. Wrong settings can damage or destroy the PMGi.
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Disconnecting heavy load can cause a voltage raise inside of the Victron inverter or the PMGi. These will result in an over voltage alarm at the generator. Fischer Panda recommend following settings for the Victron inverter. Seite/Page 120 - Kaptitel/Chapter 11: Inverter Panda PMGi with battery charge...
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Inverter Panda PMGi with battery charge 11.7 Operation manual 11.7.1 Primary remarks / Winter operation The PMGi can operate in the range of -20 °C to +40 °C. 11.7.2 Load at the PMGi Do not overload the PMGi. It will go on error. 11.7.3 Automatic start The generator can start (depending on the remote control panel) by an external signal (automatic start) If you use this option make sure that the load is connected to the PMGi after the output has reached the nominal...
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Inverter Panda PMGi with battery charge 11.10Installation of the PMGi The PMGi must be mounted vertical, with the electrical connection down. So you can read the writing on the PMGi. The surface where the PMGi is mounted should be smoothed and support the heat transfer. The Air holes and Air grille must be not covered and enough cooling air must be pleasant at any time for the PMGi.
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Inverter Panda PMGi with battery charge 11.10.1.2 Cooling water scheme if the Radiator is higher than the Generator /Inverter Fig. 11.10.1.2-1: Cooling water scheme if the Radiator is higher than the Generator /Inverter 11.10.1.3 Cooling water scheme if the Radiator is on the same level or lower than the Generator /Inverter Fig.
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Inverter Panda PMGi with battery charge Fig. 11.10.1-2: Cooling water scheme if the Radiator is on the same level or lower than the Generator /Inverter 11.10.1.4 Cooling water scheme for PVK-UK iGenerators Fig. 11.10.1.4-1: Cooling water scheme for PVK-UK iGenerators Seite/Page 124 - Kaptitel/Chapter 11: Inverter Panda PMGi with battery charge 21.1.21...
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Inverter Panda PMGi with battery charge 11.10.1.5 Cooling water connection schema - Marine (PMS) Generator Fig. 11.10.1.5-1: Cooling water connection schema - Marine (PMS) Generator 21.1.21 Kapitel/Chapter 11: Inverter Panda PMGi with battery charge - Seite/Page 125...
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Inverter Panda PMGi with battery charge 11.10.2 Electrical connection. Only special trained persons are allowed to make the electrical connection. When an extension cable is required, be sure to use a though rubber sheeted flexible and fireproof cable. Limit length of extension cables depends on the voltage drop along the cable. This drop must be less than 2,5% value of the nominal output voltage.
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Inverter Panda PMGi with battery charge 11.10.2.3 Connection to a system with isolation control at PMGi with PEN jumper For the use of the PMGi with an isolation controlled grid, the external PE-N Bridge must be disconnected. PEN jumper open. 11.10.2.4 Connection to a system with isolation control at PMGi without PEN jumper For the use of the PMGi with an isolation controlled grid, the internal PE-N Bridge must be disconnected.
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Inverter Panda PMGi with battery charge 11.12.2 PMGi out Fig. 11.12.2-1: Technische Daten PMGi / Technical data PMGi / PMGi Out PMGi 19 230 V Nominale 230 V VAC +/- 5 % ohne Ausgangsspannung Last / without Load / sans charge Nominal Voltage Regelung...
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Panda iControl2 Operating Manual Open-loop and closed-loop control system for Fischer Panda generators Panda iControl2_eng.R08 21.1.21...
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Reproduction and modification of the manual is permitted only after agreement with the manufacturer! Fischer Panda GmbH, 33104 Paderborn, reserves all rights regarding text and graphics in this document. Details are given to the best of our knowledge. No liability is accepted for correctness. Please note: technical modifications aimed at improving the product may be implemented without prior notice.
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Note! Fischer Panda genset manual. If these instructions are not on hand, they can be requested from Fischer Panda GmbH, 33104 Paderborn, Germany. An external signal may trigger an automatic start-up. Warning! Automatic start-up The generator must not be operated with the cover Warning! removed.
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Safety instructions for the Panda iControl2 The flooding valve must be closed. (For PMS version only.) Also observe the safety instructions for the other Note! components of your system. Seite/Page 132 - Kapitel/Chapter 12: Safety instructions for the Panda iControl2 21.1.21...
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General operation 13. General operation 13.1 The Panda iControl2 panel The "Panda iControl2 panel" control panel is the control and display unit for the Panda iControl2 control system and represents the interface between the user and the Panda iControl2 controller. The integrated display serves to present the most important data of the system as well as warnings and error messages.
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General operation 13.2 Starting preparation / Checks (daily) 13.2.1 Marine version 1. Oil level control (ideal level: 2/3 MAX). The level should be about 2/3 of the maximum level of a cold engine. Further, if installed, the oil level of the oil-cooled bearing must be controlled before each start - see sediment bowl at generator front cover!.
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General operation 13.3 Operation 13.3.1 Switching the controller on and off The Panda iControl2 controller is switched on and off with the On/Off button on the Panda iControl2 panel. Press and hold the On/Off button until the start screen with the panda bear appears on the display. The controller is switched off by actuating the On/Off button once more.
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General operation • Oil pressure status • Cylinder head temperature • Temperature of exhaust manifold • Winding temperature • Speed/RPM • Utilisation in percent Fig. 13.3.2-1: Default display screen The Display shows the iControl board input voltage. Note! At generator systems with 12 V starter system these is equal with the starter battery voltage.
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General operation Fig. 13.3.3.1-1: Service information screen The total operating hours of the generator are given on the default display screen and on the service information screen. By actuating the cursor-up and cursor-down button in stand-by mode, the service screen can be accessed. This screen is marked with a screwdriver/spanner symbol.
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General operation The controller will only perform one starting attempt. If Note! the generator could not be started, the text output "STARTING FAILS" informs you of the failure of the generator starting attempt. Acknowledging the message with the cursor-up, cursor-down, or the Start/Stop button on the Panda iControl2 panel will return the system to stand-by mode.
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General operation Display screen for single phase generators With the single phase i-series generators, there is an Fig. 13.3.3.4-2: Inverter screen in operation mode additional screen in operation mode for the inverter data. This screen provides the current inverter output voltage and the inverter temperature.
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General operation This screen provides the latest inverter output voltage of the Fig. 13.3.3.4-7: Phase voltage L3 single phases with the matching conductor current and the circuit board temperature. The inverter will be switched off at a circuit board temperature of 75 °C. You can access the inverter screen by actuating the cursor-up button while in operation mode.
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After the delay time, the generator will be stopped automatically. You can interrupt the delay time by pressing the start/stop button. (Not recommend by Fischer Panda. The Engine may overheat) Fig. 13.3.3.6-1: Delay time...
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General operation The autostart function will remain active even after the Warning! Automatic start-up controller is switched off and on again with the On/Off button. To deactivate the autostart function, the flag in the EEPROM must be reset with "Disable". Siehe “Activating/deactivating the autostart function ("Autostart")”...
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Dimtime (dimming time) Time until the display switches to dimmed mode, 0-225s, 0= function deactivated Config Password protected area for Fischer Panda associates and Fischer Panda service points Network ID Settings for the network ID of the panel Save & Exit...
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General operation 13.4.2 Setting the brightness of the backlight ("backlight" and "dimtime") The brightness of the display backlight of the Panda iControl2 panel can be varied in ten increments (0-9). Also, the display can be dimmed with a timer if no button is actuated on the control panel for a parameter is able period. To adjust the default brightness and the dimmed brightness, the set-up menu offers the items "backlight 1"...
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Settings in this area must only be entered by Fischer Stop! Panda associates and Fischer Panda service points. The "config" sub-menu is a password protected area in which the generator type can be selected, and generator parameters in the EEPROM can be modified.
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General operation To activate the autostart function, select the item Fig. 13.4.6-1: Set-up menu "Autostart" in the set-up menu using the cursor buttons and confirm the selection with the Start/Stop button. In the "Autostart" sub-menu, you can select between the Fig.
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General operation Then, the controller is shut down. Fig. 13.4.6-6: Goodbye screen prior to shutting down After switching the controller back on, the display status Fig. 13.4.6-7: Default display screen in autostart mode field reading "AUTOSTART" indicates that the autostart function is active, or, if it reads "STANDBY", this means that the autostart function was deactivated: The autostart function will remain active even after the...
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General operation Resetting the time until the next service Fig. 13.4.7-1: Resetting the time until the next service By actuating the Start/Stop button again, you can reset the service interval to the original interval. The service interval for each generator type is stored in the software. The controller is switched off after resetting the service interval.
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General operation 13.5 iControl2-Emergency-Stop The iControl2 is prepared for the connection of an emergency stop. The socket for the emergency stop is in the cable harness integrated and bridged (1X1, optional emergency off). The bridge must be removed and the emergency stop connected.
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General operation Leere Seite / Intentionally blank Seite/Page 150 Kapitel/Chapter 13: General operation 21.1.21...
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Warning! Properly dimension your system. designed and adequate for „standard“ installation situations. As Fischer Panda does not know the specific installation and operating situation (e.g. special vehicle shapes, high travel speeds, and special application conditions, etc. ), this installation specification can only serve as a guideline and example.
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Installation only an electrician may carry out the installation of the electrical connections of the generator. Generator and cooling water may be hot during and after Warning! Hot surface/material operation. Burn/scalding hazard! During operation, overpressure may build up in the cooling system.
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Autostart USTART/STOPP Autostart A jumper between terminal 6 and 7 closes the autostart contact. A jumper between terminal 6 and 7 closes the autostart contact. Use only original Fischer Panda connecting cables. Note! 21.1.21 Kapitel/Chapter 14: Installation - Seite/Page 153...
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Installation 14.3 Dimensions Fig. 14.3-1: Housing of the Panda iControl2 panel Seite/Page 154 - Kapitel/Chapter 14: Installation 21.1.21...
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The Panda iControl2 controller is connected to the wire harness with the 18-pin jack. The centre 6-pin jack is designed for the Fischer Panda standard bus. The Panda iControl2 panel is connected to this jack. The Fischer Panda CAN bus is connected to the 6-pin jack at the bottom right of the circuit board. The configuration of the connectors is given in the subsequent tables.
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Terminal Terminal description Function UBUS Bus supply voltage Fischer Panda bus ground, ground connection between Panda iControl2 controller and Panda iControl2 panel REIZ Exciter line, is switched to ground by the panel if the controller is to switch on DATA+...
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Installation 14.5 Master and Slave Panels With the iControl2 it is possible to have up to four remote control panels at one iGenerator. (One Master + three Slave) The standard iControl panel has the Art. No. 21.02.02.131P. This Panel has integrated termination resistors and is the Master Panel.
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The original start-up log of the generator must be sent to Note! Fischer Panda to obtain the full warranty. Make sure that you retain a copy for your records. The corresponding forms are included in the generator manual.
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Maintenance 15. Maintenance 15.1 Maintenance of the iControl2 controller The iControl2 controller is maintenance-free. The fuses of the controller are self-healing. 15.1.1 Cleaning the iControl2 controller The housing shall be cleaned within the scope of the overall generator cleaning. The housing can be wiped off with a soft, lightly dampened cloth.
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Warnings and error messages 16. Warnings and error messages To enable the safe operation of the generator, the Panda iControl2 controller is programmed with a series of warnings and error messages that influence the generator operation. 16.1 Warnings Warnings are issued when the variable being monitored, e.g. temperature, reaches a defined warning threshold. The warnings are issued on the Panda iControl2 panel display via the cyclical display of the word „HIGH“...
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Warnings and error messages 16.1.2 Warning messages All warning messages defined for the Panda iControl 2 and the corresponding display output are compiled in the subsequent table. Fig. 16.1.2-1: Warning messages Warning message on the display Meaning of warning message „HIGH“...
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Warnings and error messages 16.2.1 Error messages All error messages defined for the Panda iControl 2 and the corresponding display texts are compiled in the subsequent table. Fig. 16.2.1-1: Error messages Error message on the display Meaning of error message „OUT“...
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Warnings and error messages Fig. 16.2.2-1: Warning and fault thresholds for different generator types Generator type Warning/fault Warning threshold Fault threshold 5000i marine Cylinder head temperature 85 °C 95 °C Delay Winding temperature 130 °C 135 °C Delay Exhaust manifold temperature 70 °C 75 °C Delay...
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Starter battery voltage high 15.0 V 16.2.3 Bus errors If the communication connection is lost on the Fischer Panda bus, an error is output on the display after a period of 10 seconds: 21.1.21 Kapitel/Chapter 16: Warnings and error messages - Seite/Page 165...
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This error will occur if at least one of the two data lines Fig. 16.2.3-1: Error: „NO CONNECTION“, error in the of the Fischer Panda bus is disconnected. Once the communication (Fischer Panda bus) connection is restored, the error message can be acknowledged with the Start/Stop button.
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Warnings and error messages 16.3.4 Can I delete the error memory? No, it is not possible to delete the error memory. 16.3.5 Where are the errors stored? In the EEPROM of the panel or in the storage of the control board? The errors are stored in the EEPROM of the control board.
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Warnings and error messages Leere Seite / Intentionally blank Seite/Page 168 Kapitel/Chapter 16: Warnings and error messages 21.1.21...
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Annex 17. Annex 17.1 Technical data 17.1.1 Technical data for iControl2 control unit Fig. 17.1.1-1: Technical data for iControl 2 control unit iControl 2 control unit Supply voltage 12 V-13.5 V (12 V automotive) Current consumption, nominal 175 mA Current consumption, stand-by 2.5 mA Operating temperature -20 °C to +85 °C...
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