WEG ADV200 SP Quick Start Up Manual, Specification And Installation
  1. Manuals
  2. Brands
  3. WEG Manuals
  4. DC Drives
  5. ADV200 SP
  6. Quick start up manual, specification and installation
WEG ADV200 SP Quick Start Up Manual, Specification And Installation

WEG ADV200 SP Quick Start Up Manual, Specification And Installation

Ac drive for solar water pumps
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Motors | Automation | Energy | Transmission & Distribution | Coatings
AC Drive for Solar
Water Pumps
ADV200 SP
Quick start up guide
Specification and installation
Language: English

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ADV200 SP and is the answer not in the manual?

Questions and answers

Related Manuals for WEG ADV200 SP

Summary of Contents for WEG ADV200 SP

  • Page 1 Motors | Automation | Energy | Transmission & Distribution | Coatings AC Drive for Solar Water Pumps ADV200 SP Quick start up guide Specification and installation Language: English...

  • Page 2: Information About This Manual

    WEG Automation Europe S.r.l. has the right to modify products, data and dimensions without notice. The data can only be used for the product description and they can not be understood as legally stated properties.

  • Page 3: Table Of Contents

    7.3 Programming ..............................72 7.3.1 Menu display modes ....................................72 7.3.2 Programming of “function block” analog and digital input signals......................72 7.3.3 Variable interconnections mode ................................72 7.3.4 Multiple destination ....................................74 ADV200 SP • Quick start up guide - Specification and installation...
  • Page 4 A 1.4 MS-SL interface cable wiring sizes 1.5 MW ....................133 A 1.5 MS-SL interface cable wiring sizes 1.8 MW ....................134 A 1.6 Jumpers and Switches ..........................135 A 1.7 LEDs ................................135 Appendix 2 - DC-link capacity.......................137 ADV200 SP • Quick start up guide - Specification and installation...

  • Page 5: Safety Precautions

    - formation et habilitation aux manoeuvres suivantes : branchement, débranchement, vérification des isola- tions, mise à la terre et étiquetage des circuits et des appareils selon les consignes de sécurité en vigueur ADV200 SP • Quick start up guide - Specification and installation...

  • Page 6: Safety Precaution

    Use for intended purpose only The power drive system (electrical drive + application plant) may be used only for the application stated in the manual and only together with devices and components recommended and authorized by WEG. Utiliser uniquement dans les conditions prévues Le système d’actionnement électrique (drive électrique + installation) ne peut être utilisé...

  • Page 7: Instruction For Compliance With Ul Mark (Ul Requirements), U.s. And Canadian Electrical Codes

    Short circuit ratings ADV200 SP inverters must be connected to a mains capable of supplying a symmetrical short-circuit power of less than or equal to “xxxx A rms (at 480 V +10% V max). The values of the “xxxx” A rms short-circuit current, in accordance with UL requirements (UL 508 c), for each motor power rating (Pn mot in the manual) are shown in the table below.

  • Page 8: Over-Voltage Control

    Any remote connection functions shall be used only under adequate security conditions, in compliance with current regulatory provisions and only by properly trained personnel. The evaluation of such conditions is up to the user. ADV200 SP • Quick start up guide - Specification and installation...

  • Page 9: Introduction To The Product

    Solar-powered water pumping is based on PV technology that converts sunlight into electricity to pump water. The PV panels are connected to an ADV200 SP drive, which converts the electrical energy supplied by the PV panel into mechanical energy, and this in turn is converted into hydraulic energy by the pump.

  • Page 10: Drive Type Designation

    (bearings, unbalance etc.). This also applies to temperature specifications for continu- ous operation under 20 Hz (poor motor ventilation, not applicable to motors with external ventilation). ADV200 SP • Quick start up guide - Specification and installation...

  • Page 11: Parallel Inverters

    On request ADV200-SP-73550-XXX-4-SL 1.5 MW On request ADV200-SP-73550-XXX-4-SL On request ADV200-SP-73550-XXX-4-SL2 On request ADV200-SP-73550-KXX-4-MS 18 On request ADV200-SP-73550-XXX-4-SL 1.8 MW On request ADV200-SP-73550-XXX-4-SL On request ADV200-SP-73550-XXX-4-SL2 On request ADV200-SP-73550-XXX-4-SL2 ADV200 SP • Quick start up guide - Specification and installation...

  • Page 12: Transport And Storage

    : appliquer une tension d’alimentation sans actionner le variateur. 3.1 General A high degree of care is taken in packing the ADV200 SP Drives and preparing them for delivery. They should only be transported with suitable transport equipment (see weight data). Observe the instructions printed on the packaging.

  • Page 13: Permissible Environmental Conditions

    Attention 3.3 Disposal of the device The ADV200 SP inverter can be disposed of as electronic waste according to national regulations in force for the disposal of electronic components. Pursuant to Article 26 of Italian Legislative Decree no. 49 of 14 March 2014 “Implementation of Directive 2012/19/EU on waste electrical and electronic equipment (WEEE)”...

  • Page 14: Mechanical Installation

    150 mm [ 6" ] ≥ ≥ ≥ 10 mm [ 0.4" ] 10 mm [ 0.4" ] 25 mm [ 0.98” ] ≥400 mm [ 15.75" ] ( ≥ ADV200-SP-72000) ADV200 SP • Quick start up guide - Specification and installation...

  • Page 15: Fastening Positions

    82 [3.23”] 422 [16.61”] Fissaggio a muro 175 [6.89”] 175 [6.89”] Wall mounting 311 [12.24”] 220 [8.66”] Taglia 6 Taglia 5 Size 6 Size 5 265 [10.43”] 350 [13.78”] ADV200 SP • Quick start up guide - Specification and installation...
  • Page 16 421 [16.57”] Fissaggio a muro Wall mounting 275 [10.83”] 275 [10.83”] 175 [6.89”] 175 [6.89”] ADV200-...-DC ADV200-...-DC Taglia 61320 Taglia 61600 Size 61320 Size 61600 350 [13.78”] 350 [13.78”] ADV200 SP • Quick start up guide - Specification and installation...
  • Page 17 Size 7 (ADV 7...) 6 x M6 x 16 mm screws + Grover (spring-lock) washer + Flat washer Note! Other dimensions see chapter “9.9 Weight and dimensions”, page 92. ADV200 SP • Quick start up guide - Specification and installation...
  • Page 18 [140”] 177.8 177.8 177.8 [7.00”] [7.00”] [7.00”] Fissaggio a muro Wall mounting 1000 ... 1200 kW (*) Protezione in policarbonato trasparente (*) Protective trasparent policarbonate [0.26”] [0.26”] 17.45 [0.69”] ADV200 SP • Quick start up guide - Specification and installation...
  • Page 19 177.8 177.8 177.8 177.8 [7.00”] [7.00”] [7.00”] [7.00”] [7.00”] Fissaggio a muro Wall mounting 1800 kW (*) Protezione in policarbonato trasparente (*) Protective trasparent policarbonate [0.26”] [0.26”] 17.45 [0.69”] ADV200 SP • Quick start up guide - Specification and installation...
  • Page 20 30 x M6 x 16 mm screws + Grover (spring- 1.8 MW ADV200-SP-73550-XXX-4-SL lock) washer + Flat washer ADV200-SP-73550-XXX-4-SL2 ADV200-SP-73550-XXX-4-SL2 Note! Other dimensions see chapter “9.9 Weight and dimensions”, page 92. ADV200 SP • Quick start up guide - Specification and installation...

  • Page 21: Wiring Procedure

    - only one inverter is supplied from each RCD. - the output cables are less than 50m (screened) or 100m (unscreened). RCD: Residual Current Device RCCB: Residual Current Circuit Breaker ELCB: Earth Leakage Circuit Breaker ADV200 SP • Quick start up guide - Specification and installation...
  • Page 22 CC avant d’en effectuer le branchement. Avant la mise en service des appareils, ayant été stockés pen- dant long temps, il faut alimenter variateurs à vide pendant deux heures, pour régénérer les condensateurs : appliquer une tension d’alimentation sans actionner le variateur. ADV200 SP • Quick start up guide - Specification and installation...
  • Page 23 Type of networks ADV200 SP drives are designed to be powered with IT network, it does not include the use of an EMI filter with internal capacitors connected to the ground. The RFI emissions level are more relevant but in accordance with Caution EN 61800-3.

  • Page 24: Power Section

    Eyelet - Spade 61320 AWG 2/0 Eyelet - Spade 61600 250 kcmil Eyelet - Spade Connection on bars 72000 ... 73150 300 kcmil Eyelet 73550 - 74000 350 kcmil Eyelet ADV200 SP • Quick start up guide - Specification and installation...
  • Page 25 350 kcmil Eyelet ADV200-SP-73550-XXX-4-SL2 350 kcmil Eyelet ADV200-SP-73550-KXX-4-MS 10 350 kcmil Eyelet ADV200-SP-73550-XXX-4-SL 350 kcmil Eyelet 1800kW ADV200-SP-73550-XXX-4-SL 350 kcmil Eyelet ADV200-SP-73550-XXX-4-SL2 350 kcmil Eyelet ADV200-SP-73550-XXX-4-SL2 350 kcmil Eyelet ADV200 SP • Quick start up guide - Specification and installation...

  • Page 26: Connection Of Shielding

    For these sizes the metal support (A) is not provided. Cable shielding must be provided by the installer. Connection of shielding inside a cabinet The motor connection cable must be shielded inside a cabinet. The figure shows two examples. ADV200 SP • Quick start up guide - Specification and installation...

  • Page 27: Emc Guide Line

    For further information regarding electro-magnetic compatibility standards, according to Directive 2014/30/EU, conform- ity checks carried out on WEG appliances, connection of filters and mains inductors, shielding of cables, ground connec- tions, etc., consult the “Electro-magnetic compatibility guide” (1S5E84) you can download from www.weg.net.

  • Page 28: Power Line Connection

    PV generator PV generator 350 ... 750Vcc 350 ... 750Vcc 1800kW ADV200 SP-...-SL2 ADV200 SP-...-SL ADV200 SP-...-MS ADV200 SP-...-SL ADV200 SP-...-SL2 Insulator control PV generator 350 ... 750Vcc ADV200 SP • Quick start up guide - Specification and installation...
  • Page 29 350 ... 750Vcc 1500kW and higher ADV200 SP-...-SL2 ADV200 SP-...-SL ADV200 SP-...-MS ADV200 SP-...-SL Insulator control L1 L2 L3 PV generator 3 ph - 380-480Vac 350 ... 750Vcc 50-60Hz ADV200 SP • Quick start up guide - Specification and installation...
  • Page 30 350 ... 750Vcc 50-60Hz Note! Terminals BR1/BR2 are standard up to size ADV200 SP-3300, optional in sizes ADV200 SP-4370 ... 5750, larger sizes are not used. Recommended combination F1 fuses: see paragraph “10.5 Fuses”, page 114 ADV200 SP • Quick start up guide - Specification and installation...

  • Page 31: Input Mains Choke (L1)

    (mandatory) From 1 to 4 Slaves in parallel according to the section “2.1.1 Parallel inverters”, page 11. Note: terminals L1-L2 and L3 are not present in -DC versions. ADV200 SP • Quick start up guide - Specification and installation...

  • Page 32: Braking Unit Connection (Optional)

    Terminals BR1/BR2 are standard up to size ADV200 SP-3300, optional in sizes ADV200 SP-4370 ... 5750, larger sizes are not used. From size ADV200 SP-5900 an optional external BUy braking unit can be used and connected to terminals C and D. Refer to the BUy handbook for further information.
  • Page 33 Insulator control PRECHARGE Pumping system BR2 (*) BR1 (*) Insulator control Parallel connection diagram of several inverters for ADV200 SP-5900-51100, ADV200 SP-72000 ... 74000 and ADV200 SP-3220-DC... 61600-DC models PRECHARGE Pumping system xΩ / xW Rprecharge PV Panel Insulator control...

  • Page 34: Connection Of Fans

    Make sure the sequence of the three-phase fan power supply phases is the same as that shown on the relative drive terminals. If not, the air flow will be inadequate to ensure correct cooling and it could cause Overtemperature alarm. Caution Sizes ≥ 72000: in isolated systems, provide an auxiliary power supply for fans. Caution ADV200 SP • Quick start up guide - Specification and installation...

  • Page 35: Regulation Section

    24 ... 12 5.2.3 Regulation section connection Figure 5.2.3.1: Regulation shielding For shielding of the regulation section (recommended), fasten the shield of the cables to the omega sections (see figure above). ADV200 SP • Quick start up guide - Specification and installation...
  • Page 36 La tension de + 24Vdc utilisée pour alimenter extérieurement la carte de régulation doit être stabiliséeet avec une tolérance de ±10% ; absorption maximum de 1A. Les alimentations obtenues avec les seules redresseur e filtre capacitive ne sont pas appropriées. ADV200 SP • Quick start up guide - Specification and installation...

  • Page 37: Switches, Jumpers And Led

    (2) Drive is automatically set for EU configuration (400V/50Hz). Parameter 460 will show 0 : EU (default configuration). (3) Drive is automatically set for USA configuration (460V/60Hz). Parameter 460 will show 1 : USA. ADV200 SP • Quick start up guide - Specification and installation...
  • Page 38 Figure 5.2.4.2: Other inputs connections (NPN-PNP) Speed is 0 delay 0V(+24V) Digital output 3 LOAD Ref is 0 delay Digital output 4 LOAD +24V Figure 5.2.4.3: NPN outputs connection ADV200 SP • Quick start up guide - Specification and installation...

  • Page 39: R-Psm Pre-Charge Card (Only For Sizes ≥ 72000)

    Factory preset as Precharge OK 250Vac - 30Vdc - 0,5A Terminal strip TB1 Cable Cross Section (flexible conductor) Recommended stripping Tightening torque (min) (mm) (Nm) 0,2 ... 2,5 24 ... 12 ADV200 SP • Quick start up guide - Specification and installation...
  • Page 40 The following tables show all of the permitted combinations. Legenda: OPEN CLOSE (*) Default setting for models ADV200 SP-...-4 Setting for ADV200 SP with R-PSM card revision “F” and higher S1 - Mains voltage configuration switches Mains voltage DC undervoltage trip threshold DC undervoltage return threshold...
  • Page 41 1) Keep the default configuration of switches S2-2…4 and connect an current probe to output C or D of the ADV200 SP module. The probe must be able to measure a peak current ≤ 10[ms]. 2) Power and enable the pre-charge bridge by measuring the value of the peak current absorbed.
  • Page 42 5.2.5.4 Jumpers The configuration of the configuration Jumpers can be changed ONLY by WEG personnel. Unauthorized changes will invalidate the warranty. Jumper Function Default FPGA manual reset OPEN Disables heatsink overtemperature monitor CLOSE Enables function of 230VAC line power supply...

  • Page 43: Braking

    (Ω) 1015 1022 1030 1040 1055 Internal Braking Units 2075 (standard internal) 2110 15.5 2150 3185 3220 3300 4370 Internal Braking Units 4450 (standard internal) 4550 5750 ADV200 SP • Quick start up guide - Specification and installation...
  • Page 44 Nominal current of the Peak current Minimum braking internal braking unit resistance value (Ω) External Braking Unit See BUy manual for all technical details. ≥ 5900 (optional) BUy-1020 ADV200 BUy-1050 SP-...-DC BUy-1085 ADV200 SP • Quick start up guide - Specification and installation...

  • Page 45: Serial Interface (Xs Connector)

    I = Input O = Output The ADV200 SP drive is equipped as standard with a port (9-pin D-SUB receptacle connector: XS) for con- nection of the RS485 serial line used for drive/PC point-to-point communication (through the WEG_eXpress configuration software) or for multi-drop connection.

  • Page 46: Drive / Rs485 Port Point-To-Point Connection (With Insulation)

    PC, the adapters indicated in paragraph 5.4.1 must be used. Terminal Name TxA /RxA TxB /RxB Reserved EQP (Equipotentiality) Switch Function Closing of terminations Figure 5.4.2.1: OPT-RS485-ADV card ADV200 SP • Quick start up guide - Specification and installation...

  • Page 47: Rs 485 Multi-Drop Connection

    Figure 5.4.3.1: Example of Multidrop connection between ADV200 and an industrial PC with RS485 port Male OPT-RS485-ADV OPT-RS485-ADV OPT-RS485-ADV OPT-RS485-ADV PCI-COM ADV200 ADV200 ADV200 ADV200 PC with RS232 Figure 5.4.3.2: Example of Multidrop connection between ADV200 and a PC with RS232 port ADV200 SP • Quick start up guide - Specification and installation...
  • Page 48 = giallo m = marrone n = nero USB - RS485 Serial Converter Cable Figure 5.4.3.3: Example of Multidrop connection between ADV200 and a PC with USB port ADV200 SP • Quick start up guide - Specification and installation...

  • Page 49: Typical Connection Diagrams

    Auxiliary relays K0 = “Emergency” relay coil K2 = “Command” relay coil Power relays K1M = AC relay coil K2M = DC relay coil Other CM = Run consent ADV200 SP • Quick start up guide - Specification and installation...
  • Page 50 Multi ref sel 1 src Drive ready Dig. Output 2 (Relay 2) Drive OK Dig. Output 1 (Relay 1) RS 485 SMPS PV Panel Insulator control Sistema di pompaggio ADV200 SP • Quick start up guide - Specification and installation...
  • Page 51 Sensor RS 485 SMPS PV Panel Insulator control Sistema di pompaggio (1) PAR 1316 Digital output 4 src = PAD16 (2) PAR 1314 Digital output 3 src = PAD15 ADV200 SP • Quick start up guide - Specification and installation...
  • Page 52 To ensure that the system can be completely disconnected on both sides, each string should be protected with two fuses, one at each pole. ADV200 SP • Quick start up guide - Specification and installation...

  • Page 53: Use Of The Keypad

    LED is lit, when the drive operates at a current limit. During normal functioning, this led is OFF. the LED is lit; it signals zero speed the LED is lit; it signals a trip ADV200 SP • Quick start up guide - Specification and installation...

  • Page 54: Navigation

    Input value too high the value entered too high Input value too low the value entered too low Out of range attempt to insert a value outside the min. and max. limits ADV200 SP • Quick start up guide - Specification and installation...

  • Page 55: Scanning Of The Parameters

    The operations to be carried out to modify the value depend on the type of the parameter, as described below. Note ! For further information about the type of parameters displayed, see chapter Parameters List (ADV200 SP FP manual). ● Numeric parameters...

  • Page 56: How To Save Parameters

    Save arameters Save arameters Save arameters 02 DRIVE INFO Press E to execute In ro ress Done 03 STARTUP WIZARD 04 DRIVE CONFIG To exit, press the ◄ key. ADV200 SP • Quick start up guide - Specification and installation...

  • Page 57: Configuration Of The Display

    Menu 04 DRIVE CONFIG, parameter 04.16 Display backlight, PAR : 576. Sets lighting of the display the light of the display remains always on. (default) the light switches off after approx. 3 minutes from pressing of the last key. ADV200 SP • Quick start up guide - Specification and installation...

  • Page 58: Alarms

    3 Sub-code of the message. Provides extra information in addition to the description. 4 “Press ESC to exit” is displayed if the message requires acknowledgment. When a message is closed, the next message is displayed until the queue is empty. ADV200 SP • Quick start up guide - Specification and installation...

  • Page 59: Saving And Recovery Of New Parameter Settings

    At the end of transfer, if this has been completed successfully, the “Done” caption is displayed for a few sec- onds with subsequent return to the initial page. If an error occurs during transfer, the following message is displayed: ADV200 SP • Quick start up guide - Specification and installation...

  • Page 60: Transfer Of Parameters Between Drives

    To prevent possible damage to equipment, it is advisable to disconnect and connect the keypad with the drive OFF. Pour éviter tout endommagement possible des appareils, il est conseillé de débrancher et de brancher le pavé Caution de commande une fois le drive éteint. ADV200 SP • Quick start up guide - Specification and installation...

  • Page 61: Commissioning Via Keypad (Startup Wizard)

    Motor parameters must be accurately configured for the motor overload protection to operate correctly. Configurer soigneusement les paramètres du moteur afin que la protection contre les surcharges équipée sur le moteur fonctionne convenablement. ADV200 SP • Quick start up guide - Specification and installation...
  • Page 62 The electrical commissioning should only be carried out by qualified personnel, who are also responsible for the provision of a suitable ground connection and a protected power supply feeder in accordance with the local and national regulations. The motor must be protected against overloads. ADV200 SP • Quick start up guide - Specification and installation...
  • Page 63 Il ne faut pas éxécuter de tests de rigidité diélectrique sur des parties du convertisseurs. Pour mesurer lesten- sions, des signaux, il faut utiliser des instruments de mesure appropriés (résistance interne minimale 10kΩ/V). ADV200 SP • Quick start up guide - Specification and installation...

  • Page 64: Startup Wizard And Dedicated Settings

    7.1 Startup Wizard and dedicated settings Only for isolated PV systems. Introduction The ADV200 SP can operate with regulation modes : V/f control (Voltage/Frequency) and Flux vector OL (open loop). Menu 04 DRIVE CONFIG, parameter 04.2 Regulation mode, PAR: 552, default=V/f control.
  • Page 65 Powering the Drive: once the above checks have been completed, apply power to the drive and go on to the next step in the procedure. Powering the drive • After completing all the checks described above, power the drive and proceed to Step 2. ADV200 SP • Quick start up guide - Specification and installation...
  • Page 66 These data are lost if the device is switched off. To save the motor data follow the procedure described in Step 6. At the end of the procedure, proceed to Step 3A (motor free to rotate and uncoupled from transmission) or to Step 3B (motor coupled to transmission). ADV200 SP • Quick start up guide - Specification and installation...
  • Page 67 Run autotune still ? Close Enable input Autotune still Open Enable input Press E to execute Progress E=Yes Down=Next Esc=Abort Press Esc to abort Connect terminal 7 (Enable) to terminal C3 (+24Vdc) ADV200 SP • Quick start up guide - Specification and installation...
  • Page 68 5 5 0 STARTUP WIZARD STARTUP WIZARD Save parameters ? Save parameters Save parameters Save parameters End of sequence ! Press E to execute In progress Done E=Yes Down=Next Up=Back Down=Exit ADV200 SP • Quick start up guide - Specification and installation...
  • Page 69 Step 7 - Calibrate the parameters required for V/f control Menu 21 - VF PARAMETERS (see the ADV200 SP FP manual). If necessary, change the parameters in menu 21 - VF PARAMETERS: PAR 2400 Voltage flux boost PAR 2402 Voltage boost gain...
  • Page 70 6. Configure the required functions in the Multi Source menu in order to identify the operation starting condi- tion with a DC source and switching to AC or for shut down (for more information see the ADV200 SP FP manual).
  • Page 71 To obtain better system response, the gain settings can be changed, mostly by increasing the integrated part (PAR 11004) and using the scheduled gain settings PAR 11120 and PAR 11122, which permit faster response times if the DC-LINK voltage deviates from the set-point values. ADV200 SP • Quick start up guide - Specification and installation...

  • Page 72: Programming

    The following examples illustrate the philosophies and methods with which more or less complex operations are performed in the single “function blocks”, the results of which represent the output of the block. ADV200 SP • Quick start up guide - Specification and installation...
  • Page 73 The Ramp ref invert src parameter (PAR: 616) can be used to select the source for the command to reverse the “Ramp setpoint” function block output. The output signal from the “Ramp setpoint” block is displayed in the Ramp ref 1 mon parameter (PAR: 620). ADV200 SP • Quick start up guide - Specification and installation...

  • Page 74: Multiple Destination

    If there is a number, press the key to display the next source applied to the selected input. ILim 12.09 PA R : 1 1 5 6 Digital input 3 dest >> Multi ramp sel 0 src Value: 840 [2] ADV200 SP • Quick start up guide - Specification and installation...

  • Page 75: Troubleshooting

    - Check that the heatsinks are not clogged - Check that the openings for the cabinet cooling air are not blocked. HeatsinkS OTUT Condition: IGBT modules temperature too high or too low alarm ADV200 SP • Quick start up guide - Specification and installation...
  • Page 76 Solution: Check that the terminal screws are tight Not Used 2 Condition: Motor overspeed alarm. The motor speed exceeds the limits set in the PAR 4540 Overspeed threshold Overspeed parameter. ADV200 SP • Quick start up guide - Specification and installation...
  • Page 77 The XXXXH-X code indicates the reason for the error: make a note of this to discuss it with the service centre. Solution: Refer to the documentation concerning the enabled application. ADV200 SP • Quick start up guide - Specification and installation...
  • Page 78 Analog 3 Err = Error on analog channel 1 of expansion card Analog 4 Err Analog 4 Err = Error on analog channel 2 of expansion card Solution: Check connections. ADV200 SP • Quick start up guide - Specification and installation...

  • Page 79: Messages

    Solution: Execute the requested configuration The motor plate data parameters have changed but the Take parameters command, PAR 2020, has not been executed Solution: Execute the Take parameters command. ADV200 SP • Quick start up guide - Specification and installation...
  • Page 80 Solution: Close the enable contact before sending the Autotune command Internal calculation error concerning IGBT control Solution: Perform autotuning once more, if the problem persists, contact the WEG technical support centre. The drive has measured a stator resistance value exceeding the set limit.
  • Page 81 If this message is displayed when the drive is already operating, this means that a problem has occurred in the param- eter database saved in Flash. If this message appears the drive restores the default database, i.e. the one that was downloaded. ADV200 SP • Quick start up guide - Specification and installation...
  • Page 82 Incorrect PLC key. PLC application not available. Solution: Ask WEG to supply the correct key to enable the desired firmware function. Condition: this may occur at drive power-on if the incorrect enabling key was inserted for a given firmware function.

  • Page 83: Specification

    Overvoltage category on the AC side �������������� III according to EN61800-5-1 (between the L1, L2 and L3 power terminals and ground) Overvoltage category on the DC side ������������� II according to EN62109-1 (between the C and D power terminals and ground) Protection degree ����������������������������� IP20 (IP54 ADV200 SP-EH models), ≥ size 7: IP00 Approvals ����������������������������������� 9.3 Accuracy (Asyncronous) 9.3.1 Current control...

  • Page 84: Speed Control

    Heavy duty (HD) ������������������������������ 150% 60 sec each 300 sec, 180% 0,5 sec each 300 sec. Light duty (LD) �������������������������������� 110% 60 sec each 300 sec. 9.4 DC circuit Overvoltage threshold (Overvoltage) ���������������� 820V Undervoltage threshold (Undervoltage) �������������� 390V (@400V 470V (@480V ADV200 SP • Quick start up guide - Specification and installation...

  • Page 85: Input Electrical Data

    3 x 780 3 x 850 4370 1500 kW 4 x 710 4 x 780 4450 1800 kW 5 x 710 5 x 780 4550 5750 5900 51100 61320 61600 ADV200 SP • Quick start up guide - Specification and installation...

  • Page 86: Output Electrical Data

    1919 2148 1650 2200 1800 2500 Rated output current (For Asynchronous motors) Sizes =400V =460V ADV200 SP Heavy duty Light duty Heavy duty Light duty 1015 1022 1030 1040 ADV200 SP • Quick start up guide - Specification and installation...
  • Page 87 72000 72500 73150 73550 74000 500 kW 630 kW 1120 1008 710 kW 1120 1230 1008 1107 800 kW 1230 1380 1107 1242 1000 kW 1600 1800 1440 1620 ADV200 SP • Quick start up guide - Specification and installation...

  • Page 88: Output Current Derating Factors

    6, 8, 10, 12 0.85 4550 6, 8 0.85 5750 6, 8 0.85 5900 6, 8 0.85 51100 6, 8 0.85 61320 6, 8 0.85 61600 6, 8 0.85 72000 ADV200 SP • Quick start up guide - Specification and installation...
  • Page 89 100% 100% ≤ 3250 100% 100% ≤ 3500 100% 100% ≤ 3750 100% ≤ 4000 If the voltage derating factor is not considered, may occour a drive breakdown. Caution ADV200 SP • Quick start up guide - Specification and installation...

  • Page 90: Overload For Output Frequency

    9.7 Voltage level of the inverter for safe operations The minimum time between the moment in which an ADV200 SP drive is disabled from the mains and that in which an operator can operate on internal parts of the drive, without the danger of electric shock, is 5 minutes.

  • Page 91: Cooling

    ADV200-SP-73550-XXX-4-SL 6500 2000 1.5 MW ADV200-SP-73550-XXX-4-SL 6500 2000 ADV200-SP-73550-XXX-4-SL2 6500 2000 ADV200-SP-73550-KXX-4-MS 18 6500 2000 ADV200-SP-73550-XXX-4-SL 6500 2000 1.8 MW ADV200-SP-73550-XXX-4-SL 6500 2000 ADV200-SP-73550-XXX-4-SL2 6500 2000 ADV200-SP-73550-XXX-4-SL2 6500 2000 ADV200 SP • Quick start up guide - Specification and installation...

  • Page 92: Weight And Dimensions

    1.8 MW 1543 Note ! Weights referred to standard drive with keypad, without options, packaging not included. 118 mm (4.65”) 100 [3.94”] 82 mm (3.23”) Figure 9.9.1: Size 1 Dimensions ADV200 SP • Quick start up guide - Specification and installation...
  • Page 93 150 mm (5.91”) 120 [4.72”] 110 mm (4.33”) Figure 9.9.2: Size 2 dimensions 180 mm (7.09”) 150 [5.91”] 135 mm (5.31”) Figure 9.9.3: Size 3 dimensions (ADV200 SP-...-4) ADV200 SP • Quick start up guide - Specification and installation...
  • Page 94 180 mm (7.09”) 150 [5.91”] Figure 9.9.4: Size 3 dimensions (ADV200 SP-...-4-DC) 268 [10.55”] Figure 9.9.5: Size 4 dimensions (ADV200 SP-...-4) ADV200 SP • Quick start up guide - Specification and installation...
  • Page 95 268 [10.55”] Figure 9.9.6: Size 4 dimensions (ADV200 SP-...-4-DC) 311 [12.24”] 220 [8.66”] DETAIL B DETAIL A (2:3) DETAIL B (2:3) DETAIL A Figure 9.9.7: Size 5 dimensions (ADV200 SP-...-4) ADV200 SP • Quick start up guide - Specification and installation...
  • Page 96 DETAIL SCALE 1:1 DETAIL DETAIL 265 [10.43] SCALE 1:1 Figure 9.9.8: Size 5 dimensions (ADV200 SP-...-4-DC) 422 [16.61”] 350 [13.78”] 175 [6.89”] Figure 9.9.9: Size 6 dimensions (ADV200 SP-...-4) ADV200 SP • Quick start up guide - Specification and installation...
  • Page 97 360 [14.17”] 275 [10.83”] 175 [6.89”] 350 [13.78”] Figure 9.9.10: Size ADV200 SP-61320-...-DC dimensions 421 [16.57”] 360 [14.17”] 275 [10.83”] 175 [6.89”] 350 [13.78”] Figure 9.9.11: Size ADV200 SP-61600...-DC dimensions ADV200 SP • Quick start up guide - Specification and installation...
  • Page 98 (*) Protective trasparent policarbonate (19.1) Figure 9.9.12: Size 7 dimensions (ADV200 SP-...-4) 837 (33.0) (*) Protezione in policarbonato trasparente (19.1) (*) Protective trasparent policarbonate Figure 9.9.13: 500...800 kW dimension ADV200 SP • Quick start up guide - Specification and installation...
  • Page 99 [49.49] (*) Protezione in policarbonato trasparente (*) Protective trasparent policarbonate Quote senza protezioni vedere taglia 7 See Size 7 for dimensions without protections. [19.1] Figure 9.9.14: 1...1.2 MW dimension ADV200 SP • Quick start up guide - Specification and installation...
  • Page 100 Quote senza protezioni vedere taglia 7 See Size 7 for dimensions without protections. (*) Protezione in policarbonato trasparente (*) Protección en policarbonato transparente (*) Protective trasparent policarbonate [19.1] Figure 9.9.15: 1.5 MW dimension ADV200 SP • Quick start up guide - Specification and installation...
  • Page 101 Quote senza protezioni vedere taglia 7 See Size 7 for dimensions without protections. (*) Protezione in policarbonato trasparente (*) Protección en policarbonato transparente (*) Protective trasparent policarbonate [19.1] Figure 9.9.16: 1.8 MW dimension ADV200 SP • Quick start up guide - Specification and installation...
  • Page 102 7 (8x) Figure 9.9.17: Size 2 ADV200 SP-EH-... dimensions 7 (x12) Figure 9.9.18: Size 3 ADV200 SP-EH-... dimensions ADV200 SP • Quick start up guide - Specification and installation...
  • Page 103 7 (8x) 247.5 Figure 9.9.19: Size 4 ADV200 SP-EH-... dimensions 9 (8x) Figure 9.9.20: Size 5 ADV200 SP-EH-... dimensions ADV200 SP • Quick start up guide - Specification and installation...
  • Page 104 222.5 GASKET Figure 9.9.21: Size 6 ADV200 SP-EH-... dimensions ADV200 SP • Quick start up guide - Specification and installation...

  • Page 105: Options

    250 x 186 x 177 7.45 BD-SP-1600V-700A/70C-800A/100C S8DI109 300 x 168 x 177 BD-SP-1600V-800A/70C-1000A/100C S8DI110 300 x 224 x 240 17.2 BD-SP-1600V-1000A/70C-1500A/100C S8DI111 300 x 224 x 240 17.2 ADV200 SP • Quick start up guide - Specification and installation...
  • Page 106 Figure 10.1.1: S8DI100 dimensions Ø 4.1 (mm) Figure 10.1.2: S8DI101 dimensions Ø 8.3 (mm) Figure 10.1.3: S8DI102 dimensions Ø 10.6 (mm) ADV200 SP • Quick start up guide - Specification and installation...
  • Page 107 Figure 10.1.4: S8DI103 dimensions (mm) Figure 10.1.5: S8DI104 dimensions (mm) ADV200 SP • Quick start up guide - Specification and installation...
  • Page 108 Figure 10.1.6: S8DI105 dimensions (mm) Figure 10.1.7: S8DI106, S8DI107 and S8DI108 dimensions (mm) ADV200 SP • Quick start up guide - Specification and installation...
  • Page 109 Figure 10.1.8: S8DI109 dimensions (mm) Figure 10.1.9: S8DI110 and S8DI111 dimensions (mm) ADV200 SP • Quick start up guide - Specification and installation...

  • Page 110: Mounting Instructions And Precautions

    Based on the expected temperature of the heatsink depending on the blocking diode selected, the installer must consider and use the correct spacers and provide the right distances inside the electric cabinet. ADV200 SP • Quick start up guide - Specification and installation...
  • Page 111 The blocking diodes must be installed in such a way that they ensure the free flow of air inside them. The higher and lower distances must be of at least 150 mm. The front section must be allowed at least 50 mm of free space. ADV200 SP • Quick start up guide - Specification and installation...

  • Page 112: Spds (Surge Protection Devices)

    L-PE surge arrester ���������������������������� varistor (or a different technology provided that it is expressly indicated for operation on IT networks.) Superior level of protection L-PE ������������������ ≤3kV Response time ������������������������������� ≤25ns ADV200 SP • Quick start up guide - Specification and installation...

  • Page 113: Insulation Monitor

    See section “9.5.1 AC power supply”, page 85 The rated currents of the AC contactors must be greater than or equal to the minimum values given in the table. ADV200 SP • Quick start up guide - Specification and installation...

  • Page 114: Fuses

    The technical data of the fuses, e.g. dimensions, weights, heat dissipation, auxiliary contactors, are reported in the correspond- ing manufacturer data sheets. GRD... (E27), S... Jean Müller, Eltville A70... Ferraz ADV200 SP • Quick start up guide - Specification and installation...

  • Page 115: Dc Fuses On The Inverter Side For Short-Circuit Protection

    The technical data of the fuses, e.g. dimensions, weights, heat dissipation, auxiliary contactors, are reported in the Eaton - Bussmann data sheets. (1): 2 fuses in parallel; (2): 3 fuses in parallel; (3): 4 fuses in parallel. ADV200 SP • Quick start up guide - Specification and installation...
  • Page 116 Therefore, the DC fuses used at the inverter output should also be 1000V gPV fuses, used only for short circuit protec- tion in the event of a ground fault. ADV200 SP • Quick start up guide - Specification and installation...

  • Page 117: Choke

    Use of mains chokes with an impedance of at least 3% is recommended. The table below shows the minimum inductance values and current ratings with the codes proposed by WEG. In case of a Master and Slave connection (500 to 1800 kW devices) the use of identical chokes (same induct- ance value and same current rating) for Master drive and for each Slave drive is mandatory to ensure the cor- rect distribution of current over the drive input rectifier bridges.

  • Page 118: Input Chokes For Conformity To En61000-3-12 For Drives With Input Currents Of Between 16A And 75A

    Cable lenght must be the same between the drive power modules. The ADV200 SP drive can be used with general purpose standard motors or with motors specially designed for drive use. The latter usually have a higher isolation rating to better withstand PWM voltage.
  • Page 119 31). Pour éviter des déséquilibres, les câbles doivent être identiques (matériau, section et longueur). Pour le raccordement entre C et D, il est possible d’utiliser des barres ou des câbles. ADV200 SP • Quick start up guide - Specification and installation...
  • Page 120 Using specific crtieria regarding the choice of cables, their minimum lenght and laying in the ducts, is it possible to avoid the use of the output chokes. Attention Ask to the WEG Technical Assistance for more details. ADV200 SP • Quick start up guide - Specification and installation...

  • Page 121: Emi Filters

    379 x 90 x 220 FN 258 HVIT-130-35 439 x 110 x 240 FN 3311 HVIT-250 170 x 140 x 267 FN 3311 HVIT-400 175 x 140 x 280 ADV200 SP • Quick start up guide - Specification and installation...
  • Page 122 S7DGM C3 / 2° / 100 m ADV200-SP-73550-XXX-4-SL2 EMI-480-800 S7DGM EMI-480-800 S7DGM C3 / 2° / 100 m ADV200-SP-73550-XXX-4-SL2 EMI-480-800 S7DGM EMI-480-800 S7DGM C3 / 2° / 100 m ADV200 SP • Quick start up guide - Specification and installation...

  • Page 123: Emi Filters For Dc Connections

    FN 2200B-400-99 ≥ 72000 On request, contact WEG Commercial Department. Note! Codes provided on request Additional technical specifications are available from the manufacturer in the Schaffner website or catalogue ADV200 SP • Quick start up guide - Specification and installation...

  • Page 124: Radiation Sensor

    300 x 110 x 190 10.8 Radiation sensor Voltage or current output ������������������������ 0 ... 20mA / 4 ... 20mA or 0 ... 10 V for connection to the ADV200 SP inverter analog input. ADV200 SP • Quick start up guide - Specification and installation...

  • Page 125: Braking Resistor (Optional)

    10.9 Braking resistor (optional) Recommended resistors for use with internal braking unit (except ADV200 SP-DC models): List and technical data of standard external resistors Max Overload Max Overload Resistance energy, energy, Braking resistor value Sizes Enclo- Resistor type Code 1”- duty-cycle 30”- duty-cycle...

  • Page 126: Installation Of Optional Cards

    The EXP-SFTy-ADV safety card can be installed and configured only in factory. Attention Use only the screws supplied with the optional cards. Utilisez uniquement les vis fournies avec les cartes optionnelles. Caution ADV200 SP • Quick start up guide - Specification and installation...

  • Page 127: Procedure

    Align the ends of the card (D) in the slots and then fully insert the connector of the card in the connectors of the drive (E). 6. Fasten the card with the screw + washer (provided with the optional card) in housing (F) as shown in the figure. ADV200 SP • Quick start up guide - Specification and installation...

  • Page 128: Shielding Of Optional Card Connections

    10.10.2 Shielding of optional card connections Fasten the shield of the cables to the omega sections as showed on figure. ADV200 SP • Quick start up guide - Specification and installation...

  • Page 129: Appendix 1 - Parallel Connection (500Kw

    • alarm signal management (including local diagnostics via LED) • temperature signal management. INT-SLAVE card The INT-SLAVE interface card manages communication between a master unit and a slave unit. ADV200 SP • Quick start up guide - Specification and installation...
  • Page 130 (max. 4 slaves). The INT-SLAVE card is factory-set. In the event of a failure, the INT-P-ADV card may only be replaced by trained and specialized WEG personnel. Caution ADV200 SP • Quick start up guide - Specification and installation...

  • Page 131: A 1.2 Ms-Sl Interface Cable Wiring Sizes 500

    A 1.2 MS-SL interface cable wiring sizes 500...800kW Fit the ADV200 SP MASTER and SLAVE inverters inside the electrical panel. Connect all the power section cables and connect the signal cable for interfacing between the 2 drives. 8S860B x 1 (1mt) The cable (code 8S860B) for connecting 2 drives is one metre long and has two quick coupling male MDR con- nectors at the ends.

  • Page 132: A 1.3 Ms-Sl Interface Cable Wiring Sizes 1

    A 1.3 MS-SL interface cable wiring sizes 1... 1.2 MW Fit the ADV200 SP MASTER and SLAVE inverters inside the electrical panel. Connect all the power section cables and connect the 2 signal cables for interfacing between the 3 drives.

  • Page 133: A 1.4 Ms-Sl Interface Cable Wiring Sizes 1.5 Mw

    8S870B x 1 (2mt) The cables (cod. 8S860B x2 + cod. 8S870B x 1) for connecting the ADV200 SP-...-SL and ADV200 SP-...-SL2 drives are respectively one meter and two meters long and has two quick coupling male MDR connectors at the ends.

  • Page 134: A 1.5 Ms-Sl Interface Cable Wiring Sizes 1.8 Mw

    8S870B x 2 (2mt) Supplied with ADV200-...-SL2 The cables (cod. 8S860B x2 + cod. 8S870B x 2) for connecting the ADV200 SP-...-SL and ADV200 SP-...-SL2 drives are respectively one meter and two meters long and has two quick coupling male MDR connectors at the ends.

  • Page 135: A 1.6 Jumpers And Switches

    SLAVE. It lights up to indicate a fault on the DC-BUS power supply regulation card Overvoltage / Undervoltage safety supply ADV200 SP • Quick start up guide - Specification and installation...
  • Page 136 INT-SLAVE cards MONITOR LED Normal LEDS Colour FUNCTION functioning MONITOR Yellow It flashes to indicate the presence of the temperature signal of the slave drive that is connected Flashes ADV200 SP • Quick start up guide - Specification and installation...

  • Page 137: Appendix 2 - Dc-Link Capacity

    1800 kW You cannot add an external capacitor on 1015 ... 61600 sizes. You can add an external capacitor from sizes 72000 and higher (ask WEG for more details). Attention ADV200 SP • Quick start up guide - Specification and installation...
  • Page 138 Quick Start Manual WEG Automation Europe S.r.l. Via Giosuè Carducci, 24 Series: ADV200 SP 21040 Gerenzano (VA) · Italy Revision: 0.6 Date: 16-11-2022 Code: 1S9SQEN www.weg.net...

Table of Contents