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GEDA 1500 Z Operating Manual

Construction hoist/transport platform for passengers and materials
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Operating Manual
Construction hoist/transport platform
For passengers and materials
Original Operating Manual

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Summary of Contents for GEDA 1500 Z

  • Page 1 Operating Manual Construction hoist/transport platform For passengers and materials Original Operating Manual...
  • Page 3 This EU conformity declaration becomes null and void if any changes are made to the aforementioned machine that have not been authorised by the manufacturer. The authorised representative for technical documentation is the signatory. For address refer to manufacturer. Asbach-Bäumenheim Johann Sailer Date 12.12.2022 CEO GEDA GmbH (Date of the type test certificate)
  • Page 5 1500Z/ZP 2 Table of contents Table of contents General information Information on the operating manual Abbreviations Identification data Manufacturer's name and address Information about the author and industrial property rights Patents Instructions for the operating company Intended use 1.8.1 Assembly, service/maintenance specialist 1.8.2 Operating personnel 1.8.3...
  • Page 6 Table of contents 1500Z/ZP 2 4.1.1 Special safety instructions for operation as a material hoist 4.1.2 Special safety instructions for operation as a transport platform Commissioning 4.2.1 Safety check before starting work Operation/function 4.3.1 Securing the lowest stop position (ground station) 4.3.1.1 Cordon 4.3.1.2...
  • Page 7 1500Z/ZP 2 Table of contents 5.3.5 Safety gear has triggered Retrieving the platform 5.4.1 Basic conduct in the event of a rescue/malfunction 5.4.2 Rescue action plan Repair Disposal BL157 GB 2022-08...
  • Page 8 Table of figures 1500Z/ZP 2 Table of figures Fig. 1: UNI-X-MAST Fig. 2: UNI-Mast Fig. 3: Anchoring diagram Fig. 4: Platform A Fig. 5: Required space platform A Fig. 6: Platform A+ Fig. 7: Space required for platform A+ Fig. 8: Platform B Fig.
  • Page 9 1500Z/ZP 2 Table of figures Fig. 48: Door lock locked Fig. 49: Loading door locking Fig. 50: Emergency release ramp/loading outside Fig. 51: Emergency release ramp/loading inside Fig. 52: Loading ramp at ground station platform access Fig. 53: Platform access landing level Fig.
  • Page 10 Table of figures 1500Z/ZP 2 Fig. 97: Mast assembly aid 1500 Z/ZP Fig. 98: Diagnostic system Fig. 99: Operating the drop test control Fig. 100: Overload indicator Fig. 101: Dummy plug for drop test control Fig. 102: Drop test control Fig.
  • Page 11 1500Z/ZP 2 General information General information Information on the operating manual This operating manual is an essential aid to operating the machine successfully and hazard-free (refer to chapter 2.1 Residual risks, page 20). This operating manual contains important instructions on how to operate the machine safely, correctly and efficiently.
  • Page 12 General information 1500Z/ZP 2 DANGER Type and source of the hazard: Danger to life Consequence: Death/serious injury Probability: imminent  Measure for preventing the hazard WARNING Type and source: Risk of injury Consequence: Serious injury Probability: possible  Measure for avoiding CAUTION Type and source: Risk of injury Consequence: Minor injury...
  • Page 13 > greater than gal. gallons < less than kip. kilopound ± plus/minus Identification data Machine type: GEDA 1500Z/ZP 2 Serial number: 15T... / 000230 ... _______________ Year of construction: Refer to name plate Documentation version: 2022-08 BL157 GB 2022-08...
  • Page 14 07552 Gera Tel. +49(0)2389 9874-32 Tel. +49(0)365 55280-0 Fax. +49(0)2389 9874-33 Fax. +49(0)365 55280-29 U.S. subsidiary Korea Subsidiary GEDA USA, LLC GEDA KOREA 1151 Butler Road 1708, (MetroDioVill Bldg., Singongdeok-dong) 199, League City (Houston), TX 77573 Baekbeom-ro, Mapo-gu, Tel. +1(713) 621 7272 Seoul 04195 Fax.
  • Page 15 Violations are an offence and incur an obligation to pay compensation. All rights to exercise industrial property rights are reserved by GEDA . Patents Some components in our machines are protected by patent rights. To find out how to request information about these, refer to http://www.geda.de/...
  • Page 16 General information 1500Z/ZP 2 Any replacement and wearing parts that are used must correspond to the technical requirements stipulated by GEDA . This is ensured with original replacement parts. Only employ qualified and/or trained personnel for the tasks described in this manual.
  • Page 17 1500Z/ZP 2 General information Intended use The 1500Z/ZP 2 is a rack-and-pinion hoist constructed vertically that is suitable for temporary use at construction sites. Any other locations or intended uses require written approval from the manufacturer. The 1500Z/ZP 2 is a construction material hoist and a transport platform that is temporarily erected and •...
  • Page 18 General information 1500Z/ZP 2 Transport platform equipped for operation as per EN 16719 • roof over the complete platform (refer to chapter 4.5.1 Roof, page 111). • landing level platform access (refer to chapter 4.3.3 Platform access landing level, page 81) - as a barrier with electromagnetic lock - as a barrier with mechanical lock (two separate actions), or •...
  • Page 19 1500Z/ZP 2 General information 1.8.1 Assembly, service/maintenance specialist A person who, due to qualified professional education, training and experience, is able to recognise risks and potential hazards during assembly/maintenance/repair work on the machine and subcomponents and can rectify these by introducing appropriate measures. 1.8.2 Operating personnel The machine may only be operated by persons who, based on their...
  • Page 20 General safety information 1500Z/ZP 2 General safety information The machine has been designed and built according to the state of the art and recognised safety rules. Nevertheless, hazards for personnel or third parties and/or damage to machinery and other tangible assets can occur during use, e.g. if the machine: •...
  • Page 21 1500Z/ZP 2 General safety information with awareness for the hazards and in compliance with this operating manual! In particular, faults that could impair safety must be eliminated immediately! In addition, the machine may only be operated when all safety devices are installed and functioning! Check the machine for externally identifiable damage and defects at least once each working day! Immediately report any changes...
  • Page 22 General safety information 1500Z/ZP 2 Safety instructions for transport Immediately report transport damage and/or missing parts to the supplier. During transport tasks, wear a safety helmet, safety shoes and protective gloves! Never walk below suspended loads! Only use appropriate, standardised and tested lifting devices (forklifts, cranes) and load attachment gear (lifting beam, round slings, lifting straps, rope slings, chains) for transport at the assembly site.
  • Page 23 1500Z/ZP 2 General safety information Safety instructions for operation Only operate the machine in accordance with the operating manual, when it is in full working order, and in a safety and hazard- conscious manner. If work is interrupted, switch the machine off at the main switch and secure it with a padlock against being switched on again.
  • Page 24 General safety information 1500Z/ZP 2 Safety instructions for maintenance and troubleshooting Operating personnel must be informed about how to carry out special work and repair work before starting. Deadlines that are stipulated or stated in the maintenance manual for recurring tests/inspections must be adhered to. The maintenance area must be cordoned off extensively as required! Before carrying out any maintenance work on the machine, always •...
  • Page 25 1500Z/ZP 2 General safety information Do not make any changes, additions or modifications to the machine. This also applies to the installation and adjustment of safety devices such as limit switches. Immediately replace damaged or detached information and warning signs, as well as safety labels. Ensure that operating and auxiliary materials, as well as replaced parts, are disposed of safely and in an environmentally friendly manner (refer to chapter 6 Disposal, page 140).
  • Page 26 General safety information 1500Z/ZP 2 Safety when working on the electric system If there are faults on the electrical system of the machine, it must be shut down immediately using the main switch and secured with a padlock or the mains plug must be disconnected! Work on the electrical equipment of the machine must only be carried out by qualified electricians working in accordance with electrical engineering regulations! Only professional electricians may access the...
  • Page 27 1500Z/ZP 2 Technical data Technical data Operating and environmental conditions The machine may only be operated when the following operating and environmental conditions are adhered to: • Storage in dry rooms, in order to prevent corrosion. • No jolts or vibrations. •...
  • Page 28 Technical data 1500Z/ZP 2 Tightening torques Special mechanical screw connections with torque control Mast - elements to one another Tightening torque 150 Nm 110 lbf ft Width across flats (AF) 24 mm Couplings Tightening torque 50 Nm 37 lbf ft Couplings 1 ½"...
  • Page 29 1500Z/ZP 2 Technical data Electrical connected loads A construction site distribution cabinet (in accordance with IEC 60439- 4:2005) with a - min. 3 x 32 A fuse protection of the supply point and a - residual current device (RCD) are required. Base unit Operating voltage 400 V / 50 Hz / / 3 x 32 A / 3...
  • Page 30 Technical data 1500Z/ZP 2 Speeds Lifting speed Construction hoist 24 m/min. (External control) Transport platform 12 m/min. (Platform control) In the lower safety area 12 m/min. (0 - 2.0 m) Safety gear FV45-40 Triggering speed max. 36 m/min. Heights Height of the lower safety area approx.
  • Page 31 1500Z/ZP 2 Technical data Mast UNI-X-MAST Only original GEDA mast sections may be used! UNI-X-MAST Uni-Mast (item no. 03350) (item no. 01150) Fig. 1: UNI-X-MAST Fig. 2: UNI-Mast If UNI-X-Mast parts UNI-Mast parts are installed together, only the anchoring spacings and anchoring forces for the Uni-Mast apply!
  • Page 32 Technical data 1500Z/ZP 2 Mast projection above the top mast bracket [during operation and assembly] Maximum distance between the lower edge of the car/platform and the top mast bracket Installed height Vertical distance between mast brackets Vertical distance between ground [foot section] and bottom mast bracket Fig.
  • Page 33 1500Z/ZP 2 Technical data Inclination of mast max. installation height (H) for vertical installation in X and Y direction Example 1 Example 2 Installed height = 50 m Installed height = 100 m 50 m = 0.1 m 100 m = 0.2 m Check inclination during and following assembly using appropriate means.
  • Page 34 Technical data 1500Z/ZP 2 Load capacity, dimensions and weights Cable bin with trailing cable Weight 25 m lifting height 72 kg 50 m lifting height 90 kg 75 m lifting height 108 kg 100 m lifting height 126 kg Assembly plank Load capacity 120 kg Weight...
  • Page 35 1500Z/ZP 2 Technical data 3.8.1 Platform A Fig. 4: Platform A Load capacity Construction hoist max. 2000 kg Transport platform max. 2000 kg / 7 persons 1900 kg + 1 1800 kg + 2 1700 kg + 3 1600 kg + 4 1500 kg + 5 1400 kg + 6 1300 kg + 7...
  • Page 36 Technical data 1500Z/ZP 2 Dimensions/required space Fig. 5: Required space platform A Height 2.5 m (2.75 m with roof) Number of access points 1 x loading 1 x unloading Weights Base unit with platform 1370 kg Roof 78 kg Underrun protection 18 kg BL157 GB 2022-08...
  • Page 37 1500Z/ZP 2 Technical data 3.8.2 Platform A+ Fig. 6: Platform A+ Load capacity with UNI-X-MAST Construction hoist max. 1800 kg Transport platform max. 1800 kg / 7 persons 1700 kg + 1 1600 kg + 2 1500 kg + 3 1400 kg + 4 1300 kg + 5 1200 kg + 6...
  • Page 38 Technical data 1500Z/ZP 2 Dimensions/required space Fig. 7: Space required for platform A+ Height 2.5 m (2.75 m with roof) Number of access points 1 x loading 1 x unloading Weights Base unit with platform approx. 1475 kg Roof 113.5 kg Underrun protection 26 kg BL157 GB 2022-08...
  • Page 39 1500Z/ZP 2 Technical data 3.8.3 Platform B Fig. 8: Platform B Load capacity Construction hoist max. 1500 kg Transport platform max. 1500 kg / 7 persons 1400 kg + 1 1300 kg + 2 1200 kg + 3 1100 kg + 4 1000 kg + 5 900 kg + 6 800 kg + 7...
  • Page 40 Technical data 1500Z/ZP 2 Dimensions/required space Fig. 9: Required space platform B Height 2.5 m (2.75 m with roof) Number of access points 1 x loading 1 x unloading Weights Base unit with platform 1580 kg Roof 119,5 kg Underrun protection 33 kg BL157 GB 2022-08...
  • Page 41 1500Z/ZP 2 Technical data 3.8.4 Platform BL Fig. 10: Platform BL with UNI-X-MAST Load capacity Construction hoist max. 1500 kg Transport platform max. 1500 kg / 7 persons 1400 kg + 1 1300 kg + 2 1200 kg + 3 1100 kg + 4 1000 kg + 5 900 kg + 6...
  • Page 42 Technical data 1500Z/ZP 2 Dimensions/required space Fig. 11: Required space platform BL Height 2.5 m (2.75 m with roof) Number of access points 1 x loading 1 x unloading Weights Base unit with platform 1670 kg Roof 145,5 kg Underrun protection 45 kg BL157 GB 2022-08...
  • Page 43 1500Z/ZP 2 Technical data 3.8.5 Platform BLL Fig. 12: Platform BLL Load capacity Construction hoist max. 850 kg Transport platform max. 850 kg / 7 persons 750 kg + 1 650 kg + 2 550 kg + 3 450 kg + 4 350 kg + 5 250 kg + 6 150 kg + 7...
  • Page 44 Technical data 1500Z/ZP 2 Dimensions/required space Fig. 13: Required space platform BLL Height 2.5 m (2.75 m with roof) Number of access points 1 x loading 1 x unloading Weights Base unit with platform 1840 kg Roof 193 kg Underrun protection 48 kg BL157 GB 2022-08...
  • Page 45 1500Z/ZP 2 Technical data 3.8.6 Platform BS Fig. 14: Platform BS Load capacity Construction hoist max. 2000 kg Transport platform max. 2000 kg / 7 persons 1900 kg + 1 1800 kg + 2 1700 kg + 3 1600 kg + 4 1500 kg + 5 1400 kg + 6 1300 kg + 7...
  • Page 46 Technical data 1500Z/ZP 2 Dimensions/required space Fig. 15: Required space platform BS Height 2.5 m (2.75 m with roof) Number of access points 1 x loading 1 x unloading Weights Base unit with platform 1580 kg Roof 122 kg Underrun protection 43 kg BL157 GB 2022-08...
  • Page 47 1500Z/ZP 2 Technical data 3.8.7 Platform C Fig. 16: Platform C Load capacity Construction hoist max. 2000 kg Transport platform max. 2000 kg / 7 persons 1900 kg + 1 1800 kg + 2 1700 kg + 3 1600 kg + 4 1500 kg + 5 1400 kg + 6 1300 kg + 7...
  • Page 48 Technical data 1500Z/ZP 2 Dimensions/required space Fig. 17: Required space platform C Height 2.5 m (2.75 m with roof) Number of access points 2 x loading 1 x unloading Weights Base unit with platform 1560 kg Roof 114 kg Underrun protection 33 kg BL157 GB 2022-08...
  • Page 49 1500Z/ZP 2 Technical data 3.8.8 Platform D Fig. 18: Platform D Load capacity Construction hoist max. 2000 kg Transport platform max. 2000 kg / 7 persons 1900 kg + 1 1800 kg + 2 1700 kg + 3 1600 kg + 4 1500 kg + 5 1400 kg + 6 1300 kg + 7...
  • Page 50 Technical data 1500Z/ZP 2 Dimensions/required space Fig. 19: Required space platform D Height 2.5 m (2.75 m with roof) Number of access points 2 x loading 1 x unloading Weights Base unit with platform 1560 kg Roof 114 kg Underrun protection 33 kg BL157 GB 2022-08...
  • Page 51 1500Z/ZP 2 Technical data 3.8.9 Platform E Fig. 20: Platform E Load capacity Construction hoist max. 2000 kg Transport platform max. 2000 kg / 7 persons 1900 kg + 1 1800 kg + 2 1700 kg + 3 1600 kg + 4 1500 kg + 5 1400 kg + 6 1300 kg + 7...
  • Page 52 Technical data 1500Z/ZP 2 Dimensions/required space Fig. 21: Required space platform E Height 2.5 m (2.75 m with roof) Number of access points 2 x loading 2 x unloading Weights Base unit with platform 1635 kg Roof 114 kg Underrun protection 33 kg BL157 GB 2022-08...
  • Page 53 1500Z/ZP 2 Technical data 3.8.10 Platform ED Fig. 22: Platform ED Load capacity Construction hoist max. 2000 kg Transport platform max. 2000 kg / 7 persons 1900 kg + 1 1800 kg + 2 1700 kg + 3 1600 kg + 4 1500 kg + 5 1400 kg + 6 1300 kg + 7...
  • Page 54 Technical data 1500Z/ZP 2 Dimensions/required space Fig. 23: Required space platform ED Height 2.5 m (2.75 m with roof) Number of access points 2 x loading 2 x unloading Weights Base unit with platform 1635 kg Roof 114 kg Underrun protection 33 kg BL157 GB 2022-08...
  • Page 55 1500Z/ZP 2 Technical data 3.8.11 Platform ED+ Fig. 24: Platform ED+ Load capacity Construction hoist max. 1600 kg Transport platform max. 1600 kg / 7 persons 1500 kg + 1 1400 kg + 2 1300 kg + 3 1200 kg + 4 1100 kg + 5 1000 kg + 6 900 kg + 7...
  • Page 56 Technical data 1500Z/ZP 2 Dimensions/required space Fig. 25: Required space platform ED+ Height 2.5 m (2.75 m with roof) Number of access points 2 x loading 1 x unloading (large loading ramp) Weights Base unit with platform 1880 kg Roof 154 kg Underrun protection -- kg (not available)
  • Page 57 1500Z/ZP 2 Technical data 3.8.12 Platform F Fig. 26: Platform F Load capacity Construction hoist max. 2000 kg Transport platform max. 2000 kg / 7 persons 1900 kg + 1 1800 kg + 2 1700 kg + 3 1600 kg + 4 1500 kg + 5 1400 kg + 6 1300 kg + 7...
  • Page 58 Technical data 1500Z/ZP 2 Dimensions/required space Fig. 27: Required space platform F Height 2.5 m (2.75 m with roof) Number of access points 2 x loading 1 x unloading Weights Base unit with platform 1785 kg Roof 150 kg Underrun protection 49 kg BL157 GB 2022-08...
  • Page 59 1500Z/ZP 2 Technical data 3.8.13 Platform G Fig. 28: Platform G Load capacity Construction hoist max. 2000 kg Transport platform max. 2000 kg / 7 persons 1900 kg + 1 1800 kg + 2 1700 kg + 3 1600 kg + 4 1500 kg + 5 1400 kg + 6 1300 kg + 7...
  • Page 60 Technical data 1500Z/ZP 2 Dimensions/required space Fig. 29: Required space platform G Height 2.5 m (2.75 m with roof) Number of access points 2 x loading 1 x unloading Weights Base unit with platform 1785 kg Roof 150 kg Underrun protection 49 kg BL157 GB 2022-08...
  • Page 61 1500Z/ZP 2 Technical data 3.8.14 Platform GD Fig. 30: Platform GD Load capacity Construction hoist max. 2000 kg Transport platform max. 2000 kg / 7 persons 1900 kg + 1 1800 kg + 2 1700 kg + 3 1600 kg + 4 1500 kg + 5 1400 kg + 6 1300 kg + 7...
  • Page 62 Technical data 1500Z/ZP 2 Dimensions/required space Fig. 31: Required space platform GD Height 2.5 m (2.75 m with roof) Number of access points 2 x loading 1 x unloading (large loading ramp) Weights Base unit with platform 1840 kg Roof 150 kg Underrun protection 49 kg...
  • Page 63 1500Z/ZP 2 Technical data 3.8.15 Platform H Fig. 32: Platform H Load capacity Construction hoist max. 2000 kg Transport platform max. 2000 kg / 7 persons 1900 kg + 1 1800 kg + 2 1700 kg + 3 1600 kg + 4 1500 kg + 5 1400 kg + 6 1300 kg + 7...
  • Page 64 Technical data 1500Z/ZP 2 Dimensions/required space Fig. 33: Required space platform H Height 2.5 m (2.75 m with roof) Number of access points 2 x loading 2 x unloading Weights Base unit with platform 1840 kg Roof 150 kg Underrun protection 49 kg BL157 GB 2022-08...
  • Page 65 1500Z/ZP 2 Technical data 3.8.16 Platform I Fig. 34: Platform I Load capacity Construction hoist max. 2000 kg Transport platform max. 2000 kg / 7 persons 1900 kg + 1 1800 kg + 2 1700 kg + 3 1600 kg + 4 1500 kg + 5 1400 kg + 6 1300 kg + 7...
  • Page 66 Technical data 1500Z/ZP 2 Dimensions/required space Fig. 35: Required space platform I Height 2.5 m (2.75 m with roof) Number of access points 2 x loading 1 x unloading Weights Base unit with platform 1785 kg Roof 150 kg Underrun protection 49 kg BL157 GB 2022-08...
  • Page 67 1500Z/ZP 2 Operation Operation The 1500Z/ZP 2 may only be operated by a qualified person appointed by the operating company. This person must be familiar with the operating manual, have sufficient experience and be informed about the risks involved in handling lifting gear. (refer to chapter 1.8 Intended use, page 17) Safety during operation •...
  • Page 68 Operation 1500Z/ZP 2 4.1.1 Special safety instructions for operation as a material hoist • Operation of the material hoist must take place outside the hazard area. • The operator must always be able to observe the platform. • Transporting persons is prohibited! •...
  • Page 69 1500Z/ZP 2 Operation Commissioning Main switch Control light, ready for operation Socket [blue] for ground control/manual control Socket [red] for electric module on the landing level doors (or dummy plug during assembly) Fig. 36: Ground station switch box Only with 2.00 m base enclosure with sliding door Socket [grey] for 2 m base enclosure with sliding door (or dummy plug without this base enclosure) The connected control of the 2.00 m base enclosure automatically...
  • Page 70 Operation 1500Z/ZP 2 4.2.1 Safety check before starting work Perform a test run with an empty platform and check that the entire travel path of the platform is clear. The platform must immediately stop when • an EMERGENCY STOP button is pressed. •...
  • Page 71 1500Z/ZP 2 Operation Operation/function Fig. 38: Machine overview Mast section Platform access, ground station (ramp/door) Mast tie Building platform access (barrier Cable guide with loading ramp) Base mast with foot section Roof Cable bin "Comfort" landing level safety Base enclosure gate "Standard"...
  • Page 72 Operation 1500Z/ZP 2 4.3.1 Securing the lowest stop position (ground station) The lowest stop position must be secured and marked to prevent unauthorized access. DANGER Danger to life from lowering platform  Never remain inside the cordoned area/base enclosure during operation.
  • Page 73 1500Z/ZP 2 Operation 4.3.1.1 Cordon The cordon may only be used in combination with the installed underrun protection! Fig. 39: Cordon Height = approx. 1.10 m Distance to moving hoist parts = min. 0.5 m WARNING Risk of injury from impaired view ...
  • Page 74 Operation 1500Z/ZP 2 4.3.1.2 1.10 m base enclosure with barrier (option) Fig. 40: 1.10 m base enclosure with barrier Height = 1.10 m Distance to moving hoist parts = min. 0.5 m Opening  Raise the barrier. Closing  Lower the barrier until it rests on the enclosure post. The platform can be operated only when the barrier of the base enclosure is closed.
  • Page 75 1500Z/ZP 2 Operation 4.3.1.3 Sliding door for 2.00 m base enclosure (option) As an alternative to the 1.10 m base enclosure with barrier, the 2.00 m base enclosure with sliding door can be installed. The sliding door for the base enclosure is installed on the access side and it must be extended on-site, e.g.
  • Page 76 Operation 1500Z/ZP 2 Opening  Press and hold the button (1/2) until the door is pushed out of the lock. Fig. 42: Unlocking the sliding door lock  Use the door handle (3) or safety bar (4) to push open the sliding door.
  • Page 77 1500Z/ZP 2 Operation Fig. 45: Sliding door for base enclosure open Operation with sliding door and high base enclosure - DOWN travel without stopping at the lower safety area - Control from the landing level to the ground station Emergency release Door lock from outside ...
  • Page 78 Operation 1500Z/ZP 2 Door lock from the inside  In order to unlock the door lock, rotate the activating lever (3) in the opposite direction. Fig. 47: Door lock unlocked  After emergency release, the activating lever (3) must be reset! Fig.
  • Page 79 1500Z/ZP 2 Operation 4.3.2 Platform access at the ground station This access point to the platform can only be opened if the platform is stopped by the down limit switch at the ground station. 4.3.2.1 Loading door / Ramp Fig. 49: Loading door locking Opening ...
  • Page 80 Operation 1500Z/ZP 2  Release and remove the triangular key.  The platform access can be opened. When operating with a loading ramp (4) mounted on the platform access of the ground station, a base enclosure (5) must be installed around the transport platform! Fig.
  • Page 81 1500Z/ZP 2 Operation 4.3.3 Platform access landing level Access to the landing level/scaffolding is secured with a barrier. The loading ramp automatically folds down when the barrier is opened. The open loading ramp unlocks the landing level safety gate. Fig. 53: Platform access landing level BL157 GB 2022-08...
  • Page 82 Operation 1500Z/ZP 2 4.3.3.1 Barrier with mechanical lock The barrier must only be opened when the platform is located at the landing level in front of a landing level safety gate. Two separate actions are required for opening the barrier. Opening ...
  • Page 83 1500Z/ZP 2 Operation 4.3.3.2 Barrier with electromagnetic lock The barrier is always locked and is automatically unlocked at the landing level (from the landing level stop bar). The barrier with loading ramp can only be opened at the landing level in front of a landing level safety gate.
  • Page 84 Operation 1500Z/ZP 2 4.3.4 Unloading ramp for large platforms Barrier with 2.82 m unloading ramp and mechanical lock The ED, ED+ and GD platforms are fitted with a large unloading ramp. Two separate actions are required for opening the barrier. Fig.
  • Page 85 1500Z/ZP 2 Operation Electrically operated barrier with 2.82 m loading ramp The ED, ED+ and GD platforms can be equipped with a large, electrically operated unloading ramp. The electrically operated loading ramp can be operated from the platform or from the landing level. Fig.
  • Page 86 Operation 1500Z/ZP 2 Opening  Push the lever (5) upwards until it engages.  Press and hold the UP button (7) until the ramp switches off and the signal tone stops. Closing  Press and hold the DOWN button (8) until the ramp is closed and the signal tone stops.
  • Page 87 2 m. Only landing level safety gates for the checked and approved GEDA hoists may be used which ensure safe transition to the building in conjunction with the platforms.
  • Page 88 Operation 1500Z/ZP 2 “Standard" landing level safety gate closed (tarpaulin) (Option as per EN 16719) The retrofit kit article no. 1130276 can be used to retrofit the “Standard” landing level safety gate with a tarpaulin. These landing level safety gates can only be opened once the loading ramp has been completely opened.
  • Page 89 1500Z/ZP 2 Operation Opening  Press the lever (1A) in the direction of the arrow and push open the sliding door (1). Closing  Close the sliding door (1) until the lever (1A) engages downwards. Fig. 65: Opening/closing the “Standard” landing level safety gate BL157 GB 2022-08...
  • Page 90 Operation 1500Z/ZP 2 4.3.5.2 "Comfort" landing level safety gate It is only possible to open this landing level safety gate when the unfolded unloading ramp is in contact with the sill of the landing level safety gate. Fig. 66: "Comfort" landing level safety gate no. 01212 "Comfort"...
  • Page 91 1500Z/ZP 2 Operation “Comfort” landing level safety gate closed (filler plate) (Option as per EN 16719) Fig. 68: “Comfort” landing level safety gate closed (filler plate) Opening  Press the lever (2A) in the direction of the arrow and push open the sliding door (2).
  • Page 92 Operation 1500Z/ZP 2 4.3.5.3 “Premium” landing level safety gate It is only possible to open this landing level safety gate when the unfolded unloading ramp is in contact with the sill of the landing level safety gate. Landing level safety gate in accordance with EN 16719 Fig.
  • Page 93 1500Z/ZP 2 Operation 4.3.5.4 Comfort Maxi landing level safety gate It is only possible to open this landing level safety gate when the unfolded unloading ramp is in contact with the sill of the landing level safety gate. Fig. 72: "Comfort Maxi" landing level safety gate no. 01213 Landing level safety gate "Comfort Maxi"...
  • Page 94 Operation 1500Z/ZP 2 4.3.6 Controls 4.3.6.1 Functional description The "transport platform" operating mode (platform control) has to be activated. The platform operator has to activate the platform control at the key switch on the platform control each time after entering the platform. For confirmation, a green control light above the platform control also lights The "Construction hoist"...
  • Page 95 1500Z/ZP 2 Operation Further travel from the landing level limit switch is not possible in either direction. • Installation of the construction hoist includes safety devices for the loading and unloading points (refer to the assembly manual). Use as a material hoist The key switch on the platform control has to be set to "0".
  • Page 96 Operation 1500Z/ZP 2 Use as a transport platform For operation as a transport platform used to transport passengers as per EN 16719, the following has to be installed: • a roof • a platform access on the building with a barrier, which is - secured with a mechanical lock and which can be operated with two separate actions - secured with an electromagnetic lock...
  • Page 97 1500Z/ZP 2 Operation 4.3.6.2 Use as a construction hoist (external control) [Ground control and electric modules at the landing levels] The loading door/ramp, barrier with unloading ramp and assembly plank must be closed and engaged. The assembly guard must be properly attached at the top.
  • Page 98 Operation 1500Z/ZP 2 Ground controls The platform can be summoned to the ground station from higher stop positions or moved up to a landing level using the ground control. Selector switch (13) to "I" position (dead man's control/MANUAL) Ground control/manual control EMERGENCY stop button UP button DOWN button...
  • Page 99 1500Z/ZP 2 Operation The platform only moves while the DOWN button (4) is pressed. The platform stops before the lower safety area. Exception: When using the 2.00 m base enclosure with sliding door, the platform does not stop before the lower safety area. WARNING Risk of injury from platform moving downwards ...
  • Page 100 Operation 1500Z/ZP 2 Ground control for base enclosure EMERGENCY stop button UP button DOWN button Selector switch MANUAL - AUTOMAT Fig. 78: Ground control for enclosure (AUTOMATIC) BL157 GB 2022-08...
  • Page 101 1500Z/ZP 2 Operation Travelling UP  Press and hold the UP button (3). The platform only moves in the lower safety area while the UP button (3) is pressed.  After exceeding this safety area, release the UP button (3). The platform automatically travels onward to the next landing level and stops there.
  • Page 102 Operation 1500Z/ZP 2 Electric module for landing level safety gate The electric module must be installed on the landing level safety gates if local regulations specify electrical monitoring of the landing level sliding door or control of an upper stop position is required. Control from the stop position is only possible in "Construction hoist"...
  • Page 103 1500Z/ZP 2 Operation 4.3.6.3 Operation as transport platform (platform control) The transport platform can only be operated from the platform in dead man’s control. The platform only operates while the operating button is pressed. The platform control may only be used with adequate brightness levels (at least 50 lx)! The platform may only be accessed and exited at stop positions above 2 m at the installed landing level safety gates.
  • Page 104 Operation 1500Z/ZP 2 Only the platform control is activated. With the platform control activated, the machine has to be used as a transport platform. In the lower safety area, the move command button (3/4) must be pressed for approx. 3 s until the platform moves. During this time, a warning signal is emitted.
  • Page 105 1500Z/ZP 2 Operation Travelling DOWN  Press and hold the DOWN button (4).  The platform only moves while the DOWN button (4) is pressed. Stop DOWN travel  Release the DOWN button (4).  The platform descends and stops automatically above the lower safety area.
  • Page 106 Operation 1500Z/ZP 2 4.3.7 Controls for special operation 4.3.7.1 Operation for assembly For assembly, it is only possible to operate the hoist from the platform in dead man's control. The platform only operates while the operating button is pressed. The ramp, barrier with unloading ramp and assembly plank must be closed and engaged.
  • Page 107 1500Z/ZP 2 Operation Emergency stop button UP button DOWN button LED display for "Transport platform" operating mode is activated. Only the buttons described here are enabled for assembly! Fig. 82: Platform control for assembly Travelling UP  Press and hold the UP button (3). ...
  • Page 108 Operation 1500Z/ZP 2 WARNING Risk of injury from platform moving downwards  Ensure that the downward travel path is clear.  Only then can downward travel be continued.  Press the DOWN button (4) again and keep it pressed. The system issues an alarm signal and after about 3 s the platform starts moving and stops at the DOWN limit switch.
  • Page 109 1500Z/ZP 2 Operation 4.3.8 Emergency shutdown In situations that present a risk to operating personnel or the machine, the machine can be shut down by pressing an EMERGENCY STOP button. An EMERGENCY STOP button is located at each control point. Fig.
  • Page 110 Operation 1500Z/ZP 2 Interrupting work – end of work Switch off and secure the machine when interrupting work and at the end of work.  Move the platform downwards until it stops at the DOWN limit switch. If there is a risk of frost, move the platform up a little so that the DOWN limit switch is clear.
  • Page 111 1500Z/ZP 2 Operation Equipment 4.5.1 Roof DANGER Risk to life from falling parts  For transporting passengers, a roof has to be installed as per EN 16719. Function: To protect people against falling parts. To protect against direct sunlight/rain and snow. Roof with assembly opening Roof for platform A, A+, B, BL, BLL, BS The roof is firmly attached to the platform.
  • Page 112 Operation 1500Z/ZP 2 Roof for platform C, D, E, ED, ED+, F, G, GD, H, I Fig. 87: Roof with two assembly openings Roof Assembly openings BL157 GB 2022-08...
  • Page 113 1500Z/ZP 2 Operation 4.5.2 Assembly plank The assembly plank may only be used during assembly and for maintenance. The assembly plank is a thin, folding platform which helps with anchoring the mast sections from the platform (can also be used in front of a façade without frontal scaffolding).
  • Page 114 Operation 1500Z/ZP 2 4.5.3 Overrun and cable protection The proximity switch (2) switches off before the drive pinion leaves the gear rack (e.g. during assembly) or before the traction on the trailing cable holder (1) is too great. Fig. 89: Overrun and cable protection The correct distance from proximity switch to gear rack is 3 - 5 mm.
  • Page 115 1500Z/ZP 2 Operation 4.5.4 Document and tool box The document and tool box contains: • 1 x triangular key for EMERGENCY release of the door lock and the barrier with electromagnetic interlock. Fig. 90: Document box The documents and tool box should contain: •...
  • Page 116 Operation 1500Z/ZP 2 4.5.5 Operating hours counter An operating hours counter (1) is installed in the trolley switch box to record the operating hours (motor operating time). Fig. 91: Operating hours counter The switch box must be opened to read the counter. The switch box may only be opened by a qualified electrician! BL157 GB 2022-08...
  • Page 117 1500Z/ZP 2 Operation Accessories 4.6.1 Underrun protection For platforms with underrun protection, a barrier is sufficient for securing the ground station! Function: Protects the transport platform against damage from hitting obstacles. WARNING Risk of injury from platform moving downwards  Never remain inside the cordoned-off area during operation. ...
  • Page 118 Operation 1500Z/ZP 2 4.6.2 Bracket for individual support frames The bracket can be installed on all platforms as an option for operation without roof. Cargo (e.g. scaffolding tubes) which is higher than the platform can be secured against falling over during transport with this bracket (1). Bracket for scaffolding par Fig.
  • Page 119 1500Z/ZP 2 Operation 4.6.3 Cable bin cover For better protection against theft, a cover can be installed on the cable bin for the trailing cable. Assembly: Assembly of the cable bin cover is described in separate instructions. Fig. 94: Cable bin cover 4.6.4 Cold package The 1500Z/ZP 2 can be used down to a temperature of -20 °C.
  • Page 120 The mast assembly aid can be used to easily lift or place mast parts onto the assembled mast. Function: For lifting and positioning mast sections during assembly/disassembly. Fig. 96: Lifting, positioning of mast parts Fig. 97: Mast assembly aid 1500 Z/ZP BL157 GB 2022-08...
  • Page 121 1500Z/ZP 2 Malfunctions – diagnosis – repair Malfunctions – diagnosis – repair WARNING Risk of injury from incorrect troubleshooting and fault elimination  Troubleshooting and the fault elimination may only be carried out by persons specially trained and authorized for this purpose. ...
  • Page 122 Malfunctions – diagnosis – repair 1500Z/ZP 2 Diagnostic system The diagnostic system allows quick and easy identification of the switching status of the limit switches and EMERGENCY STOP buttons. After input of the travel command, only the green diode may light up. If this is not the case, the corresponding function or corresponding limit switch must be...
  • Page 123 1500Z/ZP 2 Malfunctions – diagnosis – repair Meaning of the LED Lights up when the right barrier of the dual ramp to the building (barrier with loading ramp) is not locked. 19 - BL157 GB 2022-08...
  • Page 124 Malfunctions – diagnosis – repair 1500Z/ZP 2 Fault table The following table lists potential malfunctions and the appropriate remedial action. Malfunctio Cause Remedial action Green control light off Mains plug disconnected Connect the mains plug Mains switch off Switch on the main switch Lamp defective Replace lamp Phase failure...
  • Page 125 1500Z/ZP 2 Malfunctions – diagnosis – repair Platform only moves upwards Is the UP limit switch Check/replace the UP limit functioning properly switch Clearance for the proximity Adjust the clearance to the switch for monitoring the gear gear rack (3 - 7 mm) rack is too large Platform moved too high (refer to chapter 5.3.2 Platform has travelled too high, page 126)
  • Page 126 Malfunctions – diagnosis – repair 1500Z/ZP 2 Rectify fault 5.3.1 Motor is not delivering full power • Voltage drop of more than 10 % of the rated voltage. • Select cable with larger cross-section. • The integrated thermal switches turn off the control current when overloaded.
  • Page 127 1500Z/ZP 2 Malfunctions – diagnosis – repair CAUTION Risk of injury from incorrect operation  Free movement using the drop test control may only be carried out by a competent person specifically appointed by the operating company who, due to their training, knowledge and practical experience, are able to evaluate the risks.
  • Page 128 Malfunctions – diagnosis – repair 1500Z/ZP 2 5.3.4 Overload detection device has triggered The platform is equipped with an overload detection device which prevents the platform from being operated when it is overloaded. If the platform is overloaded, the red control light on the platform lights up.
  • Page 129 1500Z/ZP 2 Malfunctions – diagnosis – repair 5.3.5 Safety gear has triggered The platform is equipped with safety gear that slows down the platform if it travels too fast. Further travel is not possible once the safety gear has been triggered. WARNING Risk of death from the safety gear being triggered ...
  • Page 130 Malfunctions – diagnosis – repair 1500Z/ZP 2  Release the lock nut (4) on the safety gear.  Rotate the safety-gear protective cover (5) to the left until the limit switch lug (6) engages in the slot of the protective cover. ...
  • Page 131 1500Z/ZP 2 Malfunctions – diagnosis – repair Retrieving the platform Rescue may become necessary in the event that, e.g. • there is no mains voltage. • the electrical system malfunctions. • the drive has failed. • the safety gear has triggered. If the supervisor/platform operator does not feel confident or qualified to organise and carry out the rescue, notify the relevant authorities (rescue personnel).
  • Page 132 Malfunctions – diagnosis – repair 1500Z/ZP 2 5.4.2 Rescue action plan Action 1: Check the operating mode. The LED display (7) must illuminate when the platform control is active!  In the event that the LED display (7) does not illuminate, the platform control must be activated at the key switch (5).
  • Page 133 1500Z/ZP 2 Malfunctions – diagnosis – repair Action 2: Self-rescue using the EMERGENCY descent function. Triggering of the safety gear In order to prevent the safety gear engaging, the brake release lever has to be operated with extreme caution. Once the safety gear has engaged, the platform can no longer be moved and has to be lifted.
  • Page 134 Malfunctions – diagnosis – repair 1500Z/ZP 2 The brake release levers (1) are located in the cover plates of the drives. Fig. 105: Cord for brake venting Brake release lever Cord for brake venting Bracket Guide plate BL157 GB 2022-08...
  • Page 135 1500Z/ZP 2 Malfunctions – diagnosis – repair Fig. 106: Removing the assembly guard plate  Lift the assembly guard plate slightly, tilt towards the platform and lower. Fig. 107: Remove the brake release lever from the bracket  Remove the brake release lever (1) from the bracket (2) on both drives.
  • Page 136 Malfunctions – diagnosis – repair 1500Z/ZP 2 Brake release on platform A, C, D, E, ED, F, G, GD, H and I  Attach the supplied cord (3) to the left brake release lever using the loop.  Then guide the cord (3) across the guide plate (4), through the cutout on the left access door and to...
  • Page 137 1500Z/ZP 2 Malfunctions – diagnosis – repair Brake release on platform A+, B, BS, BL and BL  Attach the supplied cord (3) to the left brake release lever using the loop.  Then guide the cord (3) across the guide plate (4), through the cutout on the left access door and to the right side.
  • Page 138 Malfunctions – diagnosis – repair 1500Z/ZP 2  When at the next landing level, release the brake release lever.  Stop so that the floor of the platform is slightly above the sill of the landing level safety gate.  Exit the platform. It is not possible to lower the platform by releasing the motor brakes if e.g.
  • Page 139 • Quantity required The name plate is located on the trolley of the base unit. Spare parts must conform to the manufacturer’s technical specifications! Only use original spare parts from GEDA. For service or repair work, please contact our customer service department: For the sales and customer service address, (refer to chapter 1.4...
  • Page 140 Disposal 1500Z/ZP 2 Disposal At the end of its useful life, the machine may need to be inspected for operational safety in accordance with national regulations, disassembled correctly and scrapped in an environmentally friendly way according to national provisions. It is prohibited to use parts from a machine that is being scrapped in other machines or to assemble such parts to produce a new machine.
  • Page 141 1500Z/ZP 2 Disposal BL157 GB 2022-08...
  • Page 142 GEDA GmbH Mertinger Strasse 60 86663 Asbach-Bäumenheim Tel.: +49 (0)9 06 / 98 09-0 Fax: +49 (0)9 06 / 98 09-50 E-Mail: info@geda.de Web: www.geda.de BL157 GB 2022-08...

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1500zp2