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GEDA 1500z Original Operating Manual

Construction hoist/transport platform
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Operating Manual
Construction Hoist / Transport Platform
For persons and loads
BL 076 GB Edition 07.2015
Original operating manual

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Summary of Contents for GEDA 1500z

  • Page 1 Operating Manual Construction Hoist / Transport Platform For persons and loads BL 076 GB Edition 07.2015 Original operating manual...
  • Page 2 ® General Information GEDA 1500 Z/ZP Operating Manual 2 / 84 BL076 GB Edition 07.2015...

  • Page 3: Table Of Contents

    ® GEDA 1500 Z/ZP General Information Table of Contents: Chapter Page General Information ....................5 Information about the instruction manual ............5 Abbreviations ....................7 Information about the machine ................7 Name and address of the manufacturer ............8 Notes about the author and industrial property rights ........8 Instructions for the operating company .............

  • Page 4: Chapter Page

    ® General Information GEDA 1500 Z/ZP Chapter Page Technical Data ....................44 3.4.1 Operating and environmental conditions ..........44 3.4.2 Speeds ....................45 3.4.3 Electrical connected loads ............... 45 3.4.4 Assembly height ..................45 3.4.5 Emissions ....................45 3.4.6 Mast ......................46 3.4.7...

  • Page 5: General Information

    ® GEDA 1500 Z/ZP General Information General Information Information about the instruction manual This operating manual is an essential aid to operating the machine successfully and hazard-free. This operating manual contains important instructions on how to operate the machine safely, correctly and efficiently. Compliance with these instructions helps to avoid hazards and increases the reliability and service life of the machine.
  • Page 6 ® General Information GEDA 1500 Z/ZP The structural elements in this operating manual appear as follows and have the following meaning: Health and safety symbol This symbol is found next to all safety instructions where there is a risk of injury or a fatality. Observe these instructions and be very cautious!

  • Page 7: Abbreviations

    ± plus or minus kip. kilopound Information about the machine Machine model GEDA 1500 Z/Z with platform A, B, BS, BL, BLL, C, D, E, ED, F, G, GD, H- I Works number: 17006 Year of construction: Refer to nameplate...

  • Page 8: Name And Address Of The Manufacturer

    Violations are an offence and incur an obligation to pay compensation. All rights to exercise industrial property rights are reserved by GEDA. Operating Manual 8 / 84...

  • Page 9: Instructions For The Operating Company

    Any replacement and wear parts that are used must correspond to the technical requirements stipulated by GEDA. This is ensured with original replacement parts. Only employ qualified and/or trained personnel for the tasks described in this manual.

  • Page 10: Intended Use

    GEDA 1500 Z/ZP Intended use The GEDA 1500 Z/ZP is a construction material hoist as well as a transport platform that is temporarily erected and • which may only be operated after the landing level safety doors are installed at each transfer point to the building or scaffolding.
  • Page 11 That the corresponding national regulations are complied with. −  The GEDA 1500 Z/ZP is suitable for temporary use on construction sites. Any other locations or intended uses require written approval from the manufacturer. BL076 GB Edition 07.2015 11 / 84...

  • Page 12: Requirements Of Assembly Personnel

    − 1.7.3 Improper use  The GEDA 1500 Z/ZP • is not designed for permanent installation. • must not be set up to be free-standing (without anchors). • must not be operated by people who have not been trained on the machine, who are not familiar with the operating instructions or by children.

  • Page 13: General Safety Information

    ® GEDA 1500 Z/ZP General safety information General safety information The machine has been designed and built according to the latest standards of technology and recognised safety-related rules. Nevertheless, hazards for personnel or third parties and/or damage to machinery and other tangible assets can occur during use, e.g. if the...

  • Page 14: Safety Instructions For Operating Personnel

    ® General safety information GEDA 1500 Z/ZP Safety instructions for operating personnel The operating manual must be within reach at all times at the location where the machine is used. The machine may only be used in a technically fault-free condition, as...

  • Page 15: Safety Instructions For Transport

    ® GEDA 1500 Z/ZP General safety information Safety instructions for transport Immediately report transport damage and/or missing parts to the supplier. During transport work, wear a safety helmet, safety shoes and safety gloves! Never step under suspended loads! Only use appropriate, standardised and tested lifting gear, forklifts, cranes) and sling gear (round slings, lifting straps, sling ropes, chains) for transport at the assembly site.

  • Page 16: Safety Instructions For Operation

    ® General safety information GEDA 1500 Z/ZP Safety instructions for operation Only operate the machine, under consideration of the operating manual, when it is fully serviceable and in a safety and hazard conscious manner. If work is interrupted, switch off the machine at the main switch and secure it with a padlock against switching on.

  • Page 17: Safety Instructions For Servicing, Maintenance And Troubleshooting

    ® GEDA 1500 Z/ZP General safety information Safety instructions for servicing, maintenance and troubleshooting Operating personnel must be informed about how to carry out special work and maintenance work before they start. Deadlines that are stipulated or stated in the operating manual for recurring tests/inspections must be adhered to.
  • Page 18 ® General safety information GEDA 1500 Z/ZP Before starting servicing/repair tasks clean the machine, in particular connections and screw connections, from oil, operating fluids, contamination and maintenance products. Abrasive cleaning agents must not be used. Loosened screw connections during servicing and...

  • Page 19: Safety Whilst Working On The Electrics

    ® GEDA 1500 Z/ZP General safety information Safety whilst working on the electrics If there are faults in the electrical system of the machine, it must be shut down immediately using the master switch and secured with a lock or the mains plug must be removed!

  • Page 20: Technical Description

    Technical description Description of function The GEDA 1500 Z/ZP is a rack-and-pinion hoist constructed vertically that, on the one hand, is used as a construction hoist for exclusive use to transport construction material, on the other hand, used as a transport platform for the transport of material and up to a max.

  • Page 21: Use As A Material Hoist

    ® GEDA 1500 Z/ZP Technical description 3.1.1 Use as a material hoist Switching to material hoist is carried out at the key switch of the platform control (key removed). The folding plate (cover above the platform control) must be folded down and secured with a lock, so that only control from outside is possible.

  • Page 22: Machine Equipment

    ® Technical description GEDA 1500 Z/ZP Machine equipment Foot section with base mast Underride protection Cable basket Assembly guard Platform (Example BS) Mast sections Platform access, ground station 10 = Landing level safety door (door) Platform access, building (barrier with loading flap)
  • Page 23 ® GEDA 1500 Z/ZP Technical description 6 = Drive motor 6A = Brake release lever 11 = Switch box Ground station 11A = Mains plug 12 = Switch box, trolley 13 = Trailing cable and cable holder 14 = Automatic lubrication device BL076 GB Edition 07.2015...
  • Page 24 Securing the lowest stop The lowest stop must be secured and indicated to prevent unauthorized access.  The GEDA 1500 Z/ZP must not be operated without a cordoned-off area.  Cordon off and indicate the hazard area. The distance of the cordoned-off area to moving hoist parts must be a minimum of 0.5 m and maximum...

  • Page 25: Ground Station Switch Box

    ® GEDA 1500 Z/ZP Technical description 3.2.1 Ground station switch box 1 = Main switch 2 = Ready for service control light 3 = Socket (blue) for ground control (manual control) 4 = Socket (red) for electric module on the landing-level safety doors (or dummy plug during assembly) 3.2.2...

  • Page 26: Ground Control (Manual Control)

    ® Technical description GEDA 1500 Z/ZP 3.2.3 Ground control (manual control) 1 = EMERGENCY STOP button 2 = Selector switch MANUAL (I) - AUTOMATIC (II) 3 = UP button 4 = DOWN button 5 = Hanging bracket 3.2.4 Drop test control (To be used only by authorized personnel).

  • Page 27: Platform Access, Ground Station

    ® GEDA 1500 Z/ZP Technical description 3.2.5 Platform access, ground station  The access can only be opened if the platform is stationary on the ground (stopped by the DOWN LIMIT switch). Emergency unlocking In event of a power cut the magnet lock can be manually released.

  • Page 28: Platform Access, Building

    ® Technical description GEDA 1500 Z/ZP 3.2.6 Platform access, building The platform access to the building (barrier with loading flap) must only be opened when the platform is actually located at the landing. Operating Manual 28 / 84 BL076 GB Edition 07.2015...
  • Page 29 ® GEDA 1500 Z/ZP Technical description Unloading flap, large The platform ED and GD have a large unloading flap 1 = Unlocking lever for opening the barriers BL076 GB Edition 07.2015 29 / 84 Operating Manual...

  • Page 30: Overrun And Cable Protection

    ® Technical description GEDA 1500 Z/ZP 3.2.7 Overrun and cable protection The proximity switch (2) switches off before the drive pinion leaves the gear rack (e.g. during assembly) or before the traction on the trailing cable holder (1) is too great.

  • Page 31: Document Box

    ® GEDA 1500 Z/ZP Technical description 3.2.8 Document box The document and tool box should contain. • Operating Manual Assembly instructions for the machine − Maintenance manual − Spare parts lists − • Circuit diagrams • Operating instructions of the operating company •...

  • Page 32: Equipment As Accessories

    ® Technical description GEDA 1500 Z/ZP Equipment as accessories 3.3.1 1.1 m base enclosure with barrier DANGER Danger to life By crushing. Never remain inside the cordoned-off area during operation. When operating without underride protection, the base enclosure with barrier must be installed.

  • Page 33: Underride Protection

    ® GEDA 1500 Z/ZP Technical description 3.3.2 Underride protection DANGER Danger to life By crushing. Never remain inside the cordoned-off area during operation. When operating with underride protection, an area must be cordoned-off and the danger zone marked (distance of approx. 0.5 m to 2.0 m moving hoist parts).

  • Page 34: Securing Loading And Unloading Points

    GEDA landing-level safety gates that have been inspected and acceptance tested with the GEDA 1500 Z/ZP and comply with these requirements. • Item No. 01212 •...

  • Page 35: Electric Module For Landing Level Equipment

    ® GEDA 1500 Z/ZP Technical description 3.3.4 Electric module for landing level equipment The electric module must be installed on the landing level equipment when local regulations specify electrical monitoring of the landing level sliding door or control of an upper stop is required.

  • Page 36: Assembly Bridge

    ® Technical description GEDA 1500 Z/ZP 3.3.5 Assembly bridge The assembly bridge is a small, fold-out platform, which aids anchoring the mast sections from the platform (can also be used in front of a facade without frontal scaffolding).  The assembly bridge must only be used during assembly and disassembly.

  • Page 37: Roofs

    ® GEDA 1500 Z/ZP Technical description 3.3.6 Roofs Function: To protect people from falling parts. To protect from direct sunlight/from rain and snow Roof to fold down and swivel For platform A, B, BS, BL and BLL For example: Platform BS ...
  • Page 38 ® Technical description GEDA 1500 Z/ZP Operating the platform with the roof plate folded back  Fix the roof plate on both sides using the eyebolts (2). Operating the platform with the roof plate swung up  Fold the roof plate (1) upwards and bolt it tight on both sides using the eyebolts (2).
  • Page 39 ® GEDA 1500 Z/ZP Technical description Fixed roof For platform C, D, E, ED, F, G, GD, H and I 1 = Roof Example: Platform F 2 = Assembly aperture  To assemble the mast section, the roof (1) can be opened from the masts.

  • Page 40: Scaffold Bracket

    ® Technical description GEDA 1500 Z/ZP 3.3.7 Scaffold bracket The scaffold bracket can be installed as an option to the folding roof. Using this bracket, it is possible to transport loads that are taller than the platform (e.g. scaffolding tubes) secured from falling .
  • Page 41 ® GEDA 1500 Z/ZP Technical description Assembling the roof plate to the scaffold bracket  Suspend the roof plate (1) on the bottom locking bolts at the level of the scaffold bracket on the roof bracket (3).  You must fix the roof plate on both sides using the eyebolts (4).

  • Page 42: Holder For Individual Support Frames

    ® Technical description GEDA 1500 Z/ZP 3.3.8 Holder for individual support frames The bracket can be installed on all platforms as an option for operation without roof. Loads that are taller than the platform (e.g. scaffolding tubes) can be transported securely without falling using this holder (1).

  • Page 43: Cable Bin Cover

    Assembly of the cable bin cover (1) is described in separate instructions. 3.3.10 Cold package The GEDA 1500 Z/ZP can be used up to -20 °C. In countries where work is carried out at lower temperatures, it is recommended to install a cold package.

  • Page 44: Technical Data

    ® Technical description GEDA 1500 Z/ZP Technical Data 3.4.1 Operating and environmental conditions The machine must only be operated when the following operating and environmental conditions are adhered to: Temperature range: minimum - 20 °C maximum +40 °C Wind speed:...

  • Page 45: Speeds

    ® GEDA 1500 Z/ZP Technical description 3.4.2 Speeds Lifting speed construction hoist 24 m / min. (Outside control) Transport platform/assembly 12 m / min. (24 m / min.) (Platform control) In the lower safety area (0 – 2 m) 12 m / min.

  • Page 46: Mast

    ® Technical description GEDA 1500 Z/ZP 3.4.6 Mast Only original GEDA mast sections must be used. Length 1.5 m Weight 44 kg Tightening torque 150 Nm (connecting bolts) ≤ 6 m First mast tie ≤ 10 m Vertical distance mast ties Vertical distance travelling cable ≤...

  • Page 47: Load Capacity, Dimensions And Weights

    ® GEDA 1500 Z/ZP Technical description 3.4.7 Load capacity, Dimensions and weights  The installation of optional equipment (such as e.g. roof, assembly bridge, etc.) increases the tare weight. The load capacity decreases accordingly. Base unit (without platform) 970 kg Platform “A”...
  • Page 48 ® Technical description GEDA 1500 Z/ZP Platform “B” Load capacity (max.) Construction hoist 1500 kg  Transport platform 1500 kg 1400 kg + 1  1300 kg + 2 (max.  1200 kg + 3 7 persons)  1100 kg + 4 ...
  • Page 49 ® GEDA 1500 Z/ZP Technical description Platform “BL” Load capacity (max.) Construction hoist 1200 kg  Transport platform 1200 kg 1100 kg + 1  1000 kg + 2 (max.  900 kg + 3 7 persons)  800 kg + 4 ...
  • Page 50 ® Technical description GEDA 1500 Z/ZP Platform “C” Load capacity (max.) Construction hoist 2000 kg  Transport platform 2000 kg 1900 kg + 1  1800 kg + 2 (max.  1700 kg + 3 7 persons)  1600 kg + 4 ...
  • Page 51 ® GEDA 1500 Z/ZP Technical description Platform “E” Load capacity (max.) Construction hoist 2000 kg  Transport platform 2000 kg 1900 kg + 1  1800 kg + 2 (max.  1700 kg + 3 7 persons)  1600 kg + 4 ...
  • Page 52 ® Technical description GEDA 1500 Z/ZP Platform “F” Load capacity (max.) Construction hoist 2000 kg  Transport platform 2000 kg 1900 kg + 1  1800 kg + 2 (max.  1700 kg + 3 7 persons)  1600 kg + 4 ...
  • Page 53 ® GEDA 1500 Z/ZP Technical description Platform “GD” Load capacity (max.) Construction hoist 2000 kg  Transport platform 2000 kg 1900 kg + 1  1800 kg + 2 (max.  1700 kg + 3 7 persons)  1600 kg + 4 ...
  • Page 54 ® Technical description GEDA 1500 Z/ZP Platform “I” Load capacity (max.) Construction hoist 2000 kg  Transport platform 2000 kg 1900 kg + 1  1800 kg + 2 (max.  1700 kg + 3 7 persons)  1600 kg + 4 ...
  • Page 55 ® GEDA 1500 Z/ZP Technical description Cable bin with trailing cable 25 m lifting height 72 kg 50 m lifting height 90 kg 75 m lifting height 108 kg 100 m lifting height 126 kg Assembly bridge Load capacity 120 kg...

  • Page 56: Operation

    GEDA 1500 Z/ZP Operation The GEDA 1500 Z/ZP must only be operated by a competent person, specifically appointed by the operating company. This person must be familiar with the operating manual, have sufficient experience and be informed about the risks involved in handling the hoisting equipment.

  • Page 57: Special Safety Instructions For Operation As A Material Hoist

    ® GEDA 1500 Z/ZP Operation 4.1.1 Special safety instructions for operation as a material hoist • Transporting persons is prohibited! Switch to transport platform to carry out assembly and maintenance − tasks. • Operation of the material hoist must take place outside the danger zone.

  • Page 58: Safety Check Before Starting Work

     When operated as a material hoist and at ground proximity (approx. 2 m), the GEDA 1500 Z/ZP must not be able to be operated from the landing level safety door. Operating Manual 58 / 84...

  • Page 59: Operation Of The Platform Access Points And The Landing-Level Safety Doors

    ® GEDA 1500 Z/ZP Operation Operation of the platform access points and the landing- level safety doors 4.2.1 1.1 m base enclosure with barrier (option) DANGER Danger to life By crushing. Never linger inside the base enclosure during operation. When operating without underride protection, a base enclosure must be installed.

  • Page 60: Platform Access, Ground Station

    ® Operation GEDA 1500 Z/ZP 4.2.2 Platform access, ground station Loading door  This access point to the platform can only be opened if the platform is stopped by the down limit switch at the ground station. Open  Pull the unlocking lever (1) and open the door.

  • Page 61: Platform Access, Building/Landing Level

    ® GEDA 1500 Z/ZP Operation 4.2.3 Platform access, building/landing level Barrier with loading door  This access must only be opened when the car is located at the landing level in front of a landing level safety gate. Open  Push / pull the barrier (1) towards the platform and swing it up.

  • Page 62: Landing-Level Safety Doors

    ® Operation GEDA 1500 Z/ZP 4.2.4 Landing-level safety doors Sliding door Item Nos. 01212, 01217, 01268 If it is only possible to open the landing level safety door when the unfolded unloading ramp is in contact with the threshold of the landing level safety door.

  • Page 63: Operating As A Material Hoist

    ® GEDA 1500 Z/ZP Operation Operating as a material hoist The loading door / ramp, barriers with unloading ramp and assembly bridge must be closed and engaged. The assembly guard must be properly hung up.  On the switch box of the ground station, switch on the main switch (Position “I”...
  • Page 64 ® Operation GEDA 1500 Z/ZP  Selector switch (2) to “I” position (dead man's control) 1 = EMERGENCY STOP button Ascent  Press and hold the UP button (3). The load platform only moves while you keep pressing the UP button (3).
  • Page 65 ® GEDA 1500 Z/ZP Operation  The platform can be only be operated above the initial 2 m safety height with the “UP” (3) or “DOWN” (4) buttons using the electric module. 8 = STOP button (does not engage)  Selector switch (2) to “II” position (Automatic travel) Ascent ...

  • Page 66: Operating As Transport Platform

    ® Operation GEDA 1500 Z/ZP Operating as transport platform The transport platform can be operated from the platform only in dead man's control. The platform only operates for as long as the operating button is pushed.  You must only use the platform control at adequate brightness...
  • Page 67 ® GEDA 1500 Z/ZP Operation Ascent  Press and hold the UP button (3). The load platform only moves while you keep pressing the UP button (3). Stopping ascent  Release the UP button (3). The platform reaches the upper limit switch approach bar and automatically stops (the UP limit switch switches off).
  • Page 68 ® Operation GEDA 1500 Z/ZP Descent  Press the DOWN button (4) and keep it pressed. The platform only moves while you keep pressing the DOWN button (4). Stopping descent  Release the DOWN button (4). The platform descends and automatically stops above the lower safety area (about 2 m above the ground).

  • Page 69: Operation For Assembly

    ® GEDA 1500 Z/ZP Operation Operation for assembly For installation, it is only possible to operate from the platform in dead man's control. The platform only operates for as long as the operating button is pushed. The ramp, barrier with unloading ramp and assembly bridge must be closed and engaged.
  • Page 70 ® Operation GEDA 1500 Z/ZP Ascent  Press and hold the UP button (3). The load platform only moves whilst the button UP (3) is pressed. Stopping ascent  Release the UP button (3). Descent  Press the DOWN button (4) and keep it pressed.

  • Page 71: Emergency Shutdown

    ® GEDA 1500 Z/ZP Operation Emergency shutdown In situations that present a risk to operating personnel or the transport platform, the platform can be shut down by pressing an EMERGENCY STOP button. An EMERGENCY OFF button is located on the platform control, −...

  • Page 72: Malfunctions - Diagnosis - Repair

    ® Malfunctions - Diagnosis – Repair GEDA 1500 Z/ZP Malfunctions - Diagnosis – Repair WARNING Troubleshooting and fault rectification only to be carried out by persons specially trained and authorized for this. Before troubleshooting, if possible, lower the platform and unload!

  • Page 73: Diagnostic System (Option)

    ® GEDA 1500 Z/ZP Malfunctions - Diagnosis – Repair Diagnostic system (option) The diagnostic system provides quicker and easier identification of the switching status of the limit switches and EMERGENCY STOP buttons. After input of the travel command, only the green diode must illuminate.

  • Page 74: Fault Table

    ® Malfunctions - Diagnosis – Repair GEDA 1500 Z/ZP Fault table In the following table you will find potential faults and the appropriate remedial action. Fault Cause Remedial action Green indicator Mains plug disconnected Connect the mains plug light off...

  • Page 75: Fault Rectification

    ® GEDA 1500 Z/ZP Malfunctions - Diagnosis – Repair Fault Cause Remedial action Red control light Overload protection has Reduce the load illuminates triggered Motor does not Voltage drop of more than Select a supply cable or attain full extension cable with a...

  • Page 76: Platform Has Run Too Low

    ® Malfunctions - Diagnosis – Repair GEDA 1500 Z/ZP 5.3.3 Platform has run too low Cause The EMERGENCY limit switch of the platform can reach the bottom EMERGENCY limit switch approach bar if Air gap for the brake is too large, −...

  • Page 77: Overload Warning Device Has Triggered

    ® GEDA 1500 Z/ZP Malfunctions - Diagnosis – Repair 5.3.4 Overload warning device has triggered The platform is equipped with an overload warning device which prevents the platform from being operated when it is overloaded. If the platform is overloaded, the red control light (1) on the platform switch box illuminates.
  • Page 78 ® Malfunctions - Diagnosis – Repair GEDA 1500 Z/ZP Releasing the safety gear (only by a qualified person)  Remove the dummy plug (1).  Insert the drop test control on the plug connection (2) on the trolley switch cabinet.

  • Page 79: Retrieving The Platform

    ® GEDA 1500 Z/ZP Malfunctions - Diagnosis – Repair Retrieving the platform Rescue may become necessary in the event that, e.g. • there is no mains voltage. • Malfunctions of the electrical system. • the drive has failed. • by the safety gear triggering.

  • Page 80: Rescue Action Plan

    ® Malfunctions - Diagnosis – Repair GEDA 1500 Z/ZP 5.4.2 Rescue action plan Action 1: Check the operating mode. Somebody might have inadvertently turned the key switch on the platform.  Turn the key switch (5) to position I.  Press the UP button (3) or the DOWN one (4) to continue travel.
  • Page 81 ® GEDA 1500 Z/ZP Malfunctions - Diagnosis – Repair Releasing the brake, platform A, C, D, E, ED, F, G, GD, H, and I  Attach the rope (2) provided to the loop to the left brake release lever and (as depicted...
  • Page 82 ® Malfunctions - Diagnosis – Repair GEDA 1500 Z/ZP  It is not possible to lower the platform by releasing the motor brake if, e.g. the safety gear has triggered. WARNING Now check to make sure that no parts of the drive system are broken, damaged or unserviceable.

  • Page 83: Repair

    The nameplate is located on the trolley of the base unit.  Spare parts must conform to the technical specifications of the manufacturer! Only use original spare parts from GEDA. For service or repair work, please contact our customer service department: For the sales and customer service address, refer to Chapter 1.4...

  • Page 84: Disposal Of The Machine

    ® Disposal of the machine GEDA 1500 Z/ZP Disposal of the machine Dismantle the equipment properly at the end of its service life and dispose of according to national provisions. Observe the following when disposing of equipment components: Drain and dispose of oil/grease in an eco-friendly way.

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