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Manuals
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Renishaw Manuals
Industrial Equipment
F300
Installation and maintenance manual
Renishaw F300 Installation And Maintenance Manual
Non-contact tool setting system
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Disclaimer
Before You Begin
Warranty
Changes to Equipment
CNC Machines
Care of the Interface
Patents
EU Declaration of Conformity
WEEE Directive
FCC Information to User (USA Only)
Safety
Warnings and Cautions
Warnings
Caution - Laser Safety
Laser Warning Labels
Location of the Laser Aperture
Servicing and Related Publications
Servicing
Related Publications
General
Introduction
Guidelines for Good Practice
How to Install and Configure the NC4 (Integral Air Blast) System
Parts Checklist
Access Panel Identification Markings
Probe Status LED Function
Dimensions
Transmitter (Tx) and Receiver (Rx)
Hard-Wired System
System with Connector
Mounting Adjuster Plate
Cable with Connector
NC4 Set-Up Tool
Specification
Performance
NC4 (Integral Air Blast) System Vs. Minimum Tool Diameter
NC4 Set-Up Tool
Introduction
Battery Specification
Installation
Introduction
Best Practices
Minimum Bend Radius
Electro-Pneumatic Integration
Installing the Air Assembly Kit
What to Do Next
Installing an NC4 (Integral Air Blast) System
Installation - Hard-Wired Systems
Optional 90° Gland Adaptor Shown Fitted to a Typical Hard-Wired System
Installation - Systems with Connector
Cable with Straight Connector Shown Fitted to a Typical System with Connector
Cable with 90° Connector Shown Fitted to a Typical System with Connector
Installation - Interface Unit
Introduction
Installing the Interface Unit
NC4 (Integral Air Blast) System Wiring Details
Installation - Applying Electrical Power
Applying Electrical Power to the Interface Unit
Power Loss and Restoration
Installation - Setting the Air Pressure
Setting the NC4 (Integral Air Blast) System Air Pressure
Setting the Air Blast Pressure
Software - Installation and Routines
Introduction
Software Routines
System Alignment and Set-Up - General
Aligning the NC4 (Integral Air Blast) System
Setting up the NC4 (Integral Air Blast) System
Using a Voltmeter
Using the Set-Up Tool
System Alignment Tolerances
Alignment Tolerances
Alignment and Set-Up
Aligning and Setting up an NC4 (Integral Air Blast) System
Troubleshooting
Maintenance
Introduction
Maintenance - Air Regulator Unit
Checking the Liquid Level
Draining the Liquid
Maintenance - NC4 Set-Up Tool
Replacing the Battery
Introduction
Cleaning the NC4
Servicing - Cleaning the Optics
Equipment Required
Servicing - Air Blast Nozzle
Replacing the Air Blast Nozzle
Servicing - Hard-Wired Systems
Disassembling and Reassembling a Hard-Wired System
Servicing - Passiveseal
Disassembling the Seal
Resassembling the Seal
Refitting and Aligning the NC4
Servicing - Air Regulator Unit
Removing and Refitting Filter Elements
Replacing Other Service Kit Components
Parts Lists
NC4 Hard-Wired Unit Assemblies
NC4 Hard-Wired 90° Unit Assemblies
NC4 Unit with Connector Assemblies
NC4 Hard-Wired Kits
NC4 Hard-Wired 90° Kits
NC4 with Straight Connector Kits
NC4 with 90° Connector Kits
NC4 Accessories
Software
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Installation and maintenance guide
H-6270-8501-01-A
NC4 non-contact tool setting system
(integral air blast)
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Summarization of Contents
Before You Begin
Disclaimer and Trade Marks
Covers legal disclaimers, trade mark usage, and copyright information.
Warranty and Patents
Details warranty terms, equipment changes, and lists patents for the NC4 system.
Safety Information
Provides essential safety information for users, machine suppliers, and installers.
Warnings and Cautions
General Warnings
Covers operational warnings, maintenance precautions, and hazard warnings.
Laser Safety Caution
Details laser safety precautions and product classification.
General
Introduction and Good Practice
Overview of the NC4 system and recommendations for handling and maintenance.
Installation and Configuration Guide
Step-by-step guide for installing and configuring the NC4 system.
Parts Checklist and Air Supply
Lists required equipment and specifies air quality and pressure for the NC4 system.
Probe Status LED Functions
Describes the function and colours of the probe status LEDs.
Dimensions
Transmitter and Receiver Unit Dimensions
Provides detailed drawings and measurements of the transmitter and receiver units.
Hard-wired System Dimensions
Presents diagrams and dimensions for the hard-wired system.
System with Connector Dimensions
Shows diagrams and dimensions for NC4 systems with connectors.
Specification
Technical Specification Table
Details application, repeatability, pneumatic supply, life, weight, and environmental specs.
Installation
Air Supply Requirements
Details air supply requirements, quality, and pressure for the NC4 system.
Electro-pneumatic Integration
Illustrates the electro-pneumatic connections between CNC control, interface, and NC4.
Installing the NC4 System
Instructions for mounting and connecting the NC4 system to the machine.
Installation – Hard-wired Systems
Hard-wired System Components
Diagram showing components and assembly for hard-wired NC4 systems.
Installation – Systems with Connector
Connector Cable Assembly Details
Illustrates and describes straight and 90° connector cable fittings to the NC4 system.
Installation – Interface Unit
Interface Unit Installation and Wiring
Instructions for installing the NCi-6 interface unit and system wiring details.
Installation – Setting the Air Pressure
Setting NC4 System and Air Blast Pressure
Procedures for setting correct air pressure for the NC4 system and air blast.
System Alignment and Set-up – General
Aligning and Setting Up the NC4 System
Describes aligning the NC4 system with machine axes and setting up for maximum signal.
Alignment Tolerances
Tolerances for Tool Setting and Breakage Detection
Specifies alignment accuracies for tool setting and breakage detection applications.
Alignment and Set-up
Axis Alignment Procedures
Procedure for adjusting X, Y, and Z axes locking and adjusting screws for alignment.
Setting up the NC4 System
Step-by-step guide for setting up the NC4 system using voltmeter or set-up tool.
Troubleshooting
NC4 Power and Laser Beam Issues
Troubleshooting steps for NC4 power on and laser beam exit problems.
Repeatability and Spurious Readings
Identifies causes and fixes for poor repeatability or spurious readings.
Probe Status LED Issues
Troubleshooting steps for amber or flashing amber/green probe status LEDs.
NC4 Set-up Tool Issues
Troubleshooting for power or reading issues with the NC4 set-up tool.
Maintenance
Introduction to Maintenance
Overview of maintenance requirements and safety precautions.
Servicing – Cleaning the Optics
Optics Cleaning Procedures
Details servicing procedures and equipment required for cleaning optics.
Cleaning the NC4 Optics
Step-by-step guide for cleaning the NC4 transmitter and receiver optics.
Servicing – Hard-wired Systems
Disassembling and Reassembling Hard-wired Systems
Procedure for disassembling and reassembling hard-wired NC4 systems for maintenance.
Servicing – PassiveSeal™
Disassembling and Reassembling the PassiveSeal
Procedure for disassembling and reassembling the PassiveSeal assembly for cleaning.
Parts List – NC4 Hard-wired Unit Assemblies
NC4 Hard-wired Unit Assemblies
Lists NC4 hard-wired unit assemblies, part numbers, and descriptions.
Parts List – NC4 Accessories
NC4 Accessories List
Lists various NC4 accessories, their part numbers, and descriptions.
Parts List – Software
Machine Tool Apps
Details NC4 support for smartphone and on-machine apps.
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