Zoeller EI820 Owner's Manual
Zoeller EI820 Owner's Manual

Zoeller EI820 Owner's Manual

Submersible grinder units

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Zoeller Pump Company
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Product information presented here reflects conditions at time of publication. Consult factory regarding discrepancies or inconsistencies.
MODELS 818 & 820 SUBMERSIBLE GRINDER UNITS
Congratulations on the purchase of the Zoeller submersible
grinder pump. Since 1939, the name Zoeller
standard for submersible dewatering and sewage pumps. The same
high quality workmanship and easy maintenance design has been
incorporated into this line of heavy-duty submersible grinder pumps.
This Zoeller
®
pump will provide years of trouble-free service when
installed according to the manufacturer's recommendations.
This manual incorporates the installation, operation,
maintenance, and service instructions into one document to aid
in the ownership of a Zoeller

Table of Contents

Safety Instructions ..........................................................................1
Limited Warranty.............................................................................2
Preinstallation Checklist .................................................................3
General Information ........................................................................4
Pump Wiring Instructions ...............................................................5
Typical Indoor Prepackaged System .............................................6
Indoor Prepackaged Installation Instructions ...............................7
Typical Outdoor Prepackaged System ..........................................8
Operation .......................................................................................10
Cutter Maintenance.......................................................................11
Service Checklist ...........................................................................12
Owner's Information
Model Number: _____________Date Code: _______________
Automatic
Packaged System
Job Name: ___________________________________________
Distributor: ____________________________________________
Date of Purchase: _______ Zoeller S/O No.: ______________
Contractor: ____________________________________________
Date of Installation: ____________________________________
System Readings During Start-up: Voltage _____
Amps ______
®
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
Tel: (502) 778-2731 • 1 (800) 928-PUMP
OWNER'S MANUAL
TM
®
has represented the
®
submersible wastewater product.
®
Nonautomatic
Field Assembled System
© Copyright 2024 Zoeller
Please read and review this manual before installing the product.
Follow the steps in this manual for a proper start-up. Many items
contained within, when followed correctly, will not only ensure a
long and problem-free life for the pump, but also save time and
money during installation. For replacement parts lists, please
reference FM2993 for 818 series, and FM1531 for 820 series.
Should further assistance be necessary please call our Product
Support Department at 1-800-928-PUMP (7867).

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR
PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY
INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE
INSTALLATION AND OPERATION OF THIS UNIT AND MUST
BE KEPT WITH THE PUMP.
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the pump or in the
manual, look for one of the following signal words
and be alert to the potential for personal injury or
property damage.
Warns of hazards that WILL cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause personal injury
CAUTION
or property damage.
INDICATES SPECIAL INSTRUCTIONS WHICH ARE
VERY IMPORTANT AND MUST BE FOLLOWED.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND
WARNINGS PRIOR TO PERFORMING ANY WORK ON THIS
PUMP.
MAINTAIN ALL SAFETY DECALS.
PUMPS WITH THE "UL" MARK AND PUMPS WITH THE
"US" MARK ARE TESTED TO UL STANDARD UL778. CSA
CERTIFIED PUMPS ARE CERTIFIED TO CSA STANDARD
C22.2 NO. 108.
REFER TO WARRANTY ON PAGE 2.
Co. All rights reserved.
®
1
FM2167
1224
Supersedes
0924
Visit our website:
zoellerpumps.com
Tested to UL778 and
cCSAus 22.2 108
Standards.

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Summary of Contents for Zoeller EI820

  • Page 1: Table Of Contents

    MODELS 818 & 820 SUBMERSIBLE GRINDER UNITS Please read and review this manual before installing the product. Congratulations on the purchase of the Zoeller submersible Follow the steps in this manual for a proper start-up. Many items grinder pump. Since 1939, the name Zoeller has represented the ®...
  • Page 2: Limited Warranty

    26,496 840 w/ Reversing Control 12,960 25,920 15,840 31,680 *Zoeller Company does not recommend a simplex station on anything over two homes in order to maintain continuous service during unusual conditions. © Copyright 2024 Zoeller Co. All rights reserved. ®...
  • Page 3: Preinstallation Checklist

    1. Make sure pump connection contains a ground terminal. The power cord on 1. Make sure the power source is capable of handling the electrical requirements all Zoeller Grinder Pumps contains a green conductor for grounding to help of the grinder pump, as indicated on the nameplate.
  • Page 4: General Information

    A UL Listed phase models with remotely mounted starting components are available. potting kit, P/N 10-2350, is available from Zoeller Company. These units are identifiable by a 4 conductor cord without a plug cap.
  • Page 5: Pump Wiring Instructions

    TO PUMP AND PANEL START RELAY GROUND SCREW START CAPACITOR RUN CAPACITOR START RELAY L1 L2 (SEE NOTE 4) PUMP RUN CAPACITOR START CAPACITOR 158390 LEGEND: SK3412 SR-START RELAY GROUND RC-RUN CAPACITOR SC-START CAPACITOR © Copyright 2024 Zoeller Co. All rights reserved. ®...
  • Page 6: Typical Indoor Prepackaged System

    1-1/4" GROMMET SEAL CAST IRON ADAPTERS 4" RUBBER INLET PIPE SEAL (FIELD INSTALLED) 1-1/4" X 32" GALVANIZED PIPE 36" 1-1/4" X 12" GALVANIZED PIPE ALARM SINGLE PHASE,2HP AUTOMATIC GRINDER PUMP 24" NOMINAL SK1691B © Copyright 2024 Zoeller Co. All rights reserved. ®...
  • Page 7: Indoor Prepackaged Installation Instructions

    3. Remove the unit from the packing. Indoor prepackaged systems are preassembled at the Zoeller Company and require 7. Set the basin in the hole and connect the 4” inlet pipe to the a minimum of field assembly work. All work inside the basin inlet hub using the rubber insert.
  • Page 8: Typical Outdoor Prepackaged System

    FIBERGLASS AFD SK3110 24" MIN. All installations must comply with all applicable electrical and plumbing codes, including but not limited to the National Electrical Code, local, regional and/or state plumbing codes, etc. © Copyright 2024 Zoeller Co. All rights reserved. ®...
  • Page 9: Outdoor Prepackaged Installation Instructions

    2. Remove the unit from packing. Prepackaged outdoor systems are preassembled at the Zoeller Company and require a minimum of 10. Note: The grinder basin is a sewage holding tank. Vent connection field assembly work.
  • Page 10: Operation

    GENERAL • Conduit connections to panel and junction box are properly sealed. Zoeller pumps are lubricated and tested at the factory prior to shipment • After installing the pump into the containment area, with adequate and require minimum pre-start-up maintenance.
  • Page 11: Cutter Maintenance

    ® Grind the Cutter and Disc seen here to a 32 microfinish. Surfaces must be flat to within 0.001" T.I.R. Gap must be between 0.007" and 0.012" on these parts. © Copyright 2024 Zoeller Co. All rights reserved. ®...
  • Page 12: General Maintenance

    If the above checklist does not uncover the problem, consult the factory. Do not attempt to service or otherwise disassemble pump. Service must be performed by Zoeller Authorized Service Stations. Go to www.zoellerpumps.com/servicestations to find the Authorized Service Station in your area.

Table of Contents