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Zoeller 810 Series Owner's Manual

Zoeller 810 Series Owner's Manual

Progressing cavity grinder pumps
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NOTICE TO INSTALLER: Instructions must remain with installation.
Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
Register your
Zoeller Pump Company
Product on our website:
http://reg.zoellerpumps.com/
MODELS 810 & 815 PROGRESSING CAVITY GRINDER PUMPS
Congratulations on the purchase of a Zoeller submersible
progressing cavity grinder pump. Since 1939 the name Zoeller
has represented the standard for submersible dewatering and
sewage pumps. The same high quality workmanship and easy
maintenance design has been incorporated into this line of
heavy-duty submersible progressing cavity grinder pumps. This
Zoeller pump will provide years of trouble-free service when
installed according to the manufacturer's recommendations.
This manual incorporates the installation, operation,
maintenance, and service instructions into one document to aid
Table of Contents
Safety Instructions ....................................................................... 1
Limited Warranty, Checklist and Application ..........................2-3
General Information ..................................................................... 3
Pump Wiring Instructions ............................................................ 4
Typical Outdoor Prepackaged System ....................................... 5
Installation and Operation Instructions ...................................... 6
Maintenance .................................................................................. 7
Service Checklist .......................................................................... 8
Owner's Information
Model Number: ______________ Date Code: _______________
 Simplex
 Packaged System
Job Name: ____________________________________________
Distributor: ____________________________________________
Date of Purchase: _________ Zoeller S/O No.: ______________
Contractor: ____________________________________________
Date of Installation: ____________________________________
System Readings During Start-up: Voltage _____ Amps ______
MAIL TO: P .O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
TEL: (502) 778-2731 • 1 (800) 928-PUMP • FAX: (502) 774-3624
OWNER'S MANUAL
 Duplex
 Field Assembled System
© Copyright 2017 Zoeller
in the ownership of a Zoeller submersible wastewater product.
Please read and review this manual before installing the product.
Follow the steps in this manual for a proper start-up. Many items
contained within, when followed correctly, will not only ensure
a long and problem-free life for the pump, but also save time
and money during installation. Reference FM2435 and FM2436
for replacement parts on 810 and 815 Series Progressing
Cavity Grinder Pumps respectively. Should further assistance
be necessary please call our Technical Service Department at
1-800-928-PUMP (7867).
Safety Instructions
TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR
PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY
INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION AND
OPERATION OF THIS UNIT AND MUST BE KEPT WITH THE PUMP.
This is a SAFETY ALERT SYMBOL. When you see this
symbol on the pump or in the manual, look for one of the
following signal words and be alert to the potential for
personal injury or property damage.
Warns of hazards that WILL cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause personal injury or
CAUTION
property damage.
Warns of electrical shock hazards that can cause serious
personal injury, death or major property damage.
Identifies any terminal which is intended for connection
to and external conductor for protection against electrical
shock in case of a fault, or the terminal of a protective
earth (ground) electrode.
Read operator's manual.
INDICATES SPECIAL INSTRUCTIONS WHICH ARE
VERY IMPORTANT AND MUST BE FOLLOWED.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR
TO PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
REFER TO WARRANTY ON PAGE 2.
Co. All rights reserved.
®
1
FM2458
0117
Supersedes
1215
Visit our web site:
zoellerpumps.com

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Summary of Contents for Zoeller 810 Series

  • Page 1 MODELS 810 & 815 PROGRESSING CAVITY GRINDER PUMPS Congratulations on the purchase of a Zoeller submersible in the ownership of a Zoeller submersible wastewater product. progressing cavity grinder pump. Since 1939 the name Zoeller Please read and review this manual before installing the product.
  • Page 2 3. 2. Zoeller 810 and 815 Progressing Cavity Grinder Pumps can be 4. Zoeller 810 and 815 Grinder Pumps can be retrofitted to existing installed in new applications or as a replacement for another grinder positive displacement pump installations.
  • Page 3 LOW PRESSURE SEWER DESIGN PRESSURE (150 FT OR LESS) 30.5 10.9 36.6 10.1 42.7 45.7 48.8 1 HP 54.9 MODEL 61.0 67.1 TYPICAL 73.2 OPERATING RANGE 018330 GALLONS LITERS FLOW PER MINUTE © Copyright 2017 Zoeller Co. All rights reserved. ®...
  • Page 4 (BROWN) (BLACK) MOTOR BLUE YELLOW (WHITE) (BROWN) (BLACK) O.L. MOTOR O.L. START START NOTES: 002397 152554 INSULATORS REQUIRED ON GE RELAY TERMINALS 2 & 5; OMRON RELAY TERMINALS 1 & 4. © Copyright 2017 Zoeller Co. All rights reserved. ®...
  • Page 5 6-5/8” (143 mm) SK2533 SK2810 All installations must comply with all applicable electrical and plumbing codes, including but not limited to the National Electrical Code, local, regional and/or state plumbing codes, etc. © Copyright 2017 Zoeller Co. All rights reserved. ®...
  • Page 6 GENERAL • Floats positioned properly. • Discharge valves open. Zoeller pumps are lubricated and tested at the factory prior to shipment and require • Adequate water level in basin for pump submersion. minimum pre-start-up maintenance. Maximum operating temperature of pump liquid for grinder pumps must not exceed 130°F Once the above has been verified proceed with the following checks: (54°C).
  • Page 7 Unit must be cleaned and disinfected, inside Every 8 years or 2,000 hours of operation: the pumping chamber and all exterior surfaces, prior to servicing. • Remove pump, inspect and service using a Zoeller rebuild kit. • Flush and clean basin. © Copyright 2017 Zoeller Co.
  • Page 8 MAIL TO: P .O. BOX 16347 • Louisville, KY 40256-0347 SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961 Visit our web site: (502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624 zoellerpumps.com © Copyright 2017 Zoeller Co. All rights reserved. ®...

This manual is also suitable for:

815 seriesE810E815Re810Re815810-0004