Zoeller 61 HD Series Owner's Manual
Zoeller 61 HD Series Owner's Manual

Zoeller 61 HD Series Owner's Manual

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NOTICE TO INSTALLER: Instructions must remain with installation.
Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
61 HD SERIES SUBMERSIBLE NON-CLOG UNITS
Congratulations on the purchase of the Zoeller 61 HD Series
submersible pump. Since 1939, the name Zoeller has represented the
standard for submersible dewatering and sewage pumps. The same high
quality workmanship and easy maintenance design has been incorporated
into this line of heavy-duty solids-handling submersible sewage pumps.
This Zoeller pump will provide years of trouble-free service when installed
according to the manufacturer's recommendations.
This manual incorporates the installation, operation, maintenance,
and service instructions into one document to aid in the ownership of a

Table of Contents

Safety Instructions ................................................................................... 1
Limited Warranty ...................................................................................... 2
Preinstallation Information ...................................................................... 2
Electrical Data ........................................................................................... 3
Typical Sewage Installation .................................................................... 4
Pump Wiring Instructions .....................................................................5-6
Operation .................................................................................................. 7
Maintenance .............................................................................................. 7
Service Checklist ...................................................................................... 8
Owner's Information
Model Number:
Serial Number: Pump 1
Simplex 
Panel P/N
Duplex
Rail System P/N
Job Name:
Distributor:
Sales Order Number:
Contractor:
System Readings During Operation: Voltage
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347 USA
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961 USA
+1 (502) 778-2731 • FAX +1 (502) 774-3624
OWNER'S MANUAL
Date Code:
Pump 2
Date of Installation:
Amps
© Copyright 2012 Zoeller Co. All rights reserved.
50/60 Hz
Zoeller submersible non-clog wastewater product. Please read and review
this manual before installing the product. Follow the steps and procedures
listed on ZM1074_Eb for a proper start-up. Many items contained within,
when followed correctly, will not only ensure a long and problem-free life
for the pump, but also save time and money during installation. Reference
ZM1760_Ec for repair manual on 61 HD Series pumps. Should further
assistance be necessary, please call our Product Support Department at
+1 (502) 778-2731 or email us at zeptechnical@zoeller.com.

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR
PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY
INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION AND
OPERATION OF THIS UNIT AND MUST BE KEPT WITH THE PUMP.
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the pump or in the manual,
look for one of the following signal words and be alert to
the potential for personal injury or property damage.
Warns of hazards that WILL cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause personal injury or
CAUTION
property damage.
INDICATES SPECIAL INSTRUCTIONS WHICH ARE
VERY IMPORTANT AND MUST BE FOLLOWED.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR
TO PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
REFER TO WARRANTY ON PAGE 2.
SECTION: W3.20.035
visit our web site:
zoellerengineered.com
ZM1759_Ec
0912
Supersedes
New

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Summary of Contents for Zoeller 61 HD Series

  • Page 1 Reference This Zoeller pump will provide years of trouble-free service when installed ZM1760_Ec for repair manual on 61 HD Series pumps. Should further according to the manufacturer’s recommendations. assistance be necessary, please call our Product Support Department at This manual incorporates the installation, operation, maintenance, +1 (502) 778-2731 or email us at zeptechnical@zoeller.com.
  • Page 2 Each Zoeller 61 HD Series pump installation is required to have a completed Zoeller Engineered Products Start-up Report (ZM1074_Eb). The report is to be completed by an approved Start-up Technician in the presence of the installing contractor. A copy of this report will be kept on file at the Zoeller Engineered Products offices in Louisville, KY USA.
  • Page 3 15.2 58.0 G6124 1750 29.0 BA6124 1750 23.0 AK6125 1400 31.0 J6125 1750 25.3 17.9 18.3 83.0 F6125 1750 22.0 15.0 15.7 72.0 G6125 1750 11.0 36.0 BA6125 1750 29.0 *Consult Factory. © Copyright 2012 Zoeller Co. All rights reserved.
  • Page 4 (14) Install ring and cable for lifting pump from pit. (15) Basin must be clean and free of debris after installation. (16) Cords must be properly sealed to prevent moisture and gases from entering the control panel. ZEPA0071 © Copyright 2012 Zoeller Co. All rights reserved.
  • Page 5 Oil in the motor housing and lower seal cavity must be checked when pump is serviced. If oil from the motor housing contains water or other contaminations, both seals should be replaced during maintenance. Always replace with new factory recommended oil and service parts. All warranty repairs must be made by an authorized Zoeller representative.
  • Page 6 All single phase models require a start capacitor, run capacitor and relay in the circuit to start and operate properly. These components can be purchased separately or prewired in a Zoeller control panel. For components purchased separately, use the diagram for installation and hookup.
  • Page 7 Operation GENERAL • Float cables properly connected to panel Zoeller pumps are lubricated and tested at the factory prior to shipment and • Conduit connections to panel are properly sealed require minimum pre-start-up maintenance. • Thermal overload adjustments made in the panel •...
  • Page 8 Service Checklist & Trouble Shooting ELECTRICAL PRECAUTIONS Before servicing a pump, always shut off the main power breaker to the panel and then disconnect the pump making sure you are wearing insulated protective sole shoes and are not standing in water. Under flooded conditions, contact your local electric company or a qualified licensed electrician for disconnecting electrical service prior to pump removal.

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