Zoeller 600 Series Owner's Manual
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Zoeller 600 Series Owner's Manual

Zoeller 600 Series Owner's Manual

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NOTICE TO INSTALLER: Instructions must remain with installation.
Product information presented
here refl ects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
600 SERIES SUBMERSIBLE NON-CLOG UNITS
Congratulations on the purchase of the Zoeller 600 Series
submersible pump. For over sixty years the name Zoeller has repre-
sented the standard for submersible dewatering and sewage pumps.
The same high quality workmanship and easy maintenance design
has been incorporated into this line of heavy-duty solids-handling
submersible sewage pumps. This Zoeller pump will provide years of
trouble-free service when installed according to the manufacturers'
recommendations.

Table of Contents

Safety Instructions ....................................................................... 1
Limited Warranty .......................................................................... 2
Performance Data ......................................................................... 2
Preinstallation Information .......................................................... 3
Electrical Data ............................................................................... 3
Typical Dewatering Installation ................................................... 4
Typical Sewage Installation ........................................................ 4
Pump Wiring Instructions .........................................................5-6
Operation ....................................................................................6-7
Maintenance .................................................................................. 7
Service Checklist .......................................................................... 8
Owner's Information
Model Number: _______________ Date Code: _______________
Serial Number: Pump 1_____________ Pump 2_____________
Simplex
Panel P/N ______________________________
Duplex
Rail System P/N ________________________
Job Name: ____________________________________________
Distributor: ____________________________________________
Sales Order Number: ____________________________________
Contractor: ____________________________________________
Date of Installation: _____________________________________
System Readings During Operation: Voltage _____ Amps _____
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624
OWNER'S MANUAL
© Copyright 2010 Zoeller Co. All rights reserved.
This manual incorporates the installation, operation, mainte-
nance, and service instructions into one document to aid in the owner-
ship of a Zoeller submersible non-clog wastewater product. Please
read and review this manual before installing the product. Follow the
steps and procedures listed on FM0990 for a proper start-up. Many
items contained within, when followed correctly, will not only ensure
a long and problem-free life for the pump, but also save time and
money during installation. Reference FM1799 for repair manual on
600 Series Pumps. Should further assistance be necessary please
call our Technical Service Department at 1-800-928-PUMP (7867).

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MA-
JOR PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY
INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION
AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH
THE PUMP.
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the pump or in the
manual, look for one of the following signal words
and be alert to the potential for personal injury or
property damage.
Warns of hazards that WILL cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause personal injury
or property damage.
INDICATES SPECIAL INSTRUCTIONS WHICH ARE
VERY IMPORTANT AND MUST BE FOLLOWED.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS
PRIOR TO PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
REFER TO WARRANTY ON PAGE 2.
SECTION: 6.10.029
FM1798
0810
Supersedes
0807
visit our web site:
www.zoeller.com

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Summary of Contents for Zoeller 600 Series

  • Page 1: Table Of Contents

    Congratulations on the purchase of the Zoeller 600 Series This manual incorporates the installation, operation, mainte- submersible pump. For over sixty years the name Zoeller has repre- nance, and service instructions into one document to aid in the owner- sented the standard for submersible dewatering and sewage pumps.

  • Page 2: Limited Warranty

    Each Zoeller 600 Series Pump installation is required to have a completed Zoeller Pump Company Start-up Report (FM0990). The report is to be completed by an approved Start-up Technician in the presence of the installing contractor. A copy of this report will be on fi le at the Zoeller Pump Company offi ces in Louisville, KY.

  • Page 3: Preinstallation Information

    BA651 1750 23.0 J661 7 1/2 1750 28.0 17.9 18.3 83.0 F661 7 1/2 1750 23.0 15.0 15.7 72.0 G661 7 1/2 1750 12.5 36.0 BA661 7 1/2 1750 29.0 *Consult Factory. © Copyright 2010 Zoeller Co. All rights reserved.

  • Page 4: Typical Dewatering Installation

    (14) Install ring and cable for lifting pump from pit. (15) Basin must be clean and free of debris after installation. (16) Cords must be properly sealed to prevent moisture and gases from entering the control panel. ZEPA0071 © Copyright 2010 Zoeller Co. All rights reserved.

  • Page 5: Pump Wiring Instructions

    (3) Oil in the motor housing and lower seal cavity must be checked when pump is serviced. If oil from the motor housing contains water or other contaminations, both seals should be replaced during maintenance. Always replace with new factory recommended oil and service parts. All warranty repairs must be made by Zoeller Authorized Service Stations. CONTROL PANELS These pumps are nonautomatic.

  • Page 6: Operation

    All single phase models require start capacitor, run capacitor and relay in the circuit to start and operate properly. These components can be pur- chased separately or prewired in Zoeller control panel. For components purchased separately used the diagram for installation and hookup.

  • Page 7: Maintenance

    • Inspect power cables for damage or wear. Replace immediately if damage or wear is detected. LUBRICATION PROCEDURES • Inspect impeller for damage or wear. Replace as required by a Zoeller No lubrication is required. Authorized Service Station. DOUBLE SEAL PUMPS If pumps are to be stored for more than six months, refer to short term •...

  • Page 8: Service Checklist

    - Abrasive material & chemical, deteriorated impeller and pump housing If the above check list does not uncover the problem, consult the factory - Do not attempt to service or otherwise disassemble pump. © Copyright 2010 Zoeller Co. All rights reserved.

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