Zoeller 600 Series Owner's Manual

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Owner's manual (24 pages)

Repair manual (8 pages)

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NOTICE TO INSTALLER: Instructions must remain with installation.

Product information presented

here reﬂ ects conditions at time

of publication. Consult factory

regarding discrepancies or

inconsistencies.

600 SERIES SUBMERSIBLE NON-CLOG UNITS

Congratulations on the purchase of the Zoeller 600 Series

submersible pump. For over sixty years the name Zoeller has repre-

sented the standard for submersible dewatering and sewage pumps.

The same high quality workmanship and easy maintenance design

has been incorporated into this line of heavy-duty solids-handling

submersible sewage pumps. This Zoeller pump will provide years of

trouble-free service when installed according to the manufacturers'

recommendations.

Safety Instructions ....................................................................... 1

Limited Warranty .......................................................................... 2

Performance Data ......................................................................... 2

Preinstallation Information .......................................................... 3

Electrical Data ............................................................................... 3

Typical Dewatering Installation ................................................... 4

Typical Sewage Installation ........................................................ 4

Pump Wiring Instructions .........................................................5-6

Operation ....................................................................................6-7

Maintenance .................................................................................. 7

Service Checklist .......................................................................... 8

Owner's Information

Model Number: _______________ Date Code: _______________

Serial Number: Pump 1_____________ Pump 2_____________

Simplex

Panel P/N ______________________________

Duplex

Rail System P/N ________________________

Job Name: ____________________________________________

Distributor: ____________________________________________

Sales Order Number: ____________________________________

Contractor: ____________________________________________

Date of Installation: _____________________________________

System Readings During Operation: Voltage _____ Amps _____

MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347

SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961

(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624

OWNER'S MANUAL

This manual incorporates the installation, operation, mainte-

nance, and service instructions into one document to aid in the owner-

ship of a Zoeller submersible non-clog wastewater product. Please

read and review this manual before installing the product. Follow the

steps and procedures listed on FM0990 for a proper start-up. Many

items contained within, when followed correctly, will not only ensure

a long and problem-free life for the pump, but also save time and

money during installation. Reference FM1799 for repair manual on

600 Series Pumps. Should further assistance be necessary please

call our Technical Service Department at 1-800-928-PUMP (7867).

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MA-

JOR PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY

INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.

THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION

AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH

THE PUMP.

This is a SAFETY ALERT SYMBOL.

When you see this symbol on the pump or in the

manual, look for one of the following signal words

and be alert to the potential for personal injury or

property damage.

Warns of hazards that WILL cause serious personal

injury, death or major property damage.

Warns of hazards that CAN cause serious personal

injury, death or major property damage.

Warns of hazards that CAN cause personal injury

or property damage.

INDICATES SPECIAL INSTRUCTIONS WHICH ARE

VERY IMPORTANT AND MUST BE FOLLOWED.

THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS

PRIOR TO PERFORMING ANY WORK ON THIS PUMP.

MAINTAIN ALL SAFETY DECALS.

REFER TO WARRANTY ON PAGE 2.

SECTION: 6.10.029

FM1798

0810

Supersedes

0807

visit our web site:

www.zoeller.com

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Summary of Contents for Zoeller 600 Series

Page 1: Table Of Contents
Congratulations on the purchase of the Zoeller 600 Series This manual incorporates the installation, operation, mainte- submersible pump. For over sixty years the name Zoeller has repre- nance, and service instructions into one document to aid in the owner- sented the standard for submersible dewatering and sewage pumps.
Page 2: Limited Warranty
Each Zoeller 600 Series Pump installation is required to have a completed Zoeller Pump Company Start-up Report (FM0990). The report is to be completed by an approved Start-up Technician in the presence of the installing contractor. A copy of this report will be on ﬁ le at the Zoeller Pump Company ofﬁ ces in Louisville, KY.
Page 3: Preinstallation Information
BA651 1750 23.0 J661 7 1/2 1750 28.0 17.9 18.3 83.0 F661 7 1/2 1750 23.0 15.0 15.7 72.0 G661 7 1/2 1750 12.5 36.0 BA661 7 1/2 1750 29.0 *Consult Factory. © Copyright 2010 Zoeller Co. All rights reserved.
Page 4: Typical Dewatering Installation
(14) Install ring and cable for lifting pump from pit. (15) Basin must be clean and free of debris after installation. (16) Cords must be properly sealed to prevent moisture and gases from entering the control panel. ZEPA0071 © Copyright 2010 Zoeller Co. All rights reserved.
Page 5: Pump Wiring Instructions
(3) Oil in the motor housing and lower seal cavity must be checked when pump is serviced. If oil from the motor housing contains water or other contaminations, both seals should be replaced during maintenance. Always replace with new factory recommended oil and service parts. All warranty repairs must be made by Zoeller Authorized Service Stations. CONTROL PANELS These pumps are nonautomatic.
Page 6: Operation
All single phase models require start capacitor, run capacitor and relay in the circuit to start and operate properly. These components can be pur- chased separately or prewired in Zoeller control panel. For components purchased separately used the diagram for installation and hookup.
Page 7: Maintenance
• Inspect power cables for damage or wear. Replace immediately if damage or wear is detected. LUBRICATION PROCEDURES • Inspect impeller for damage or wear. Replace as required by a Zoeller No lubrication is required. Authorized Service Station. DOUBLE SEAL PUMPS If pumps are to be stored for more than six months, refer to short term •...
Page 8: Service Checklist
- Abrasive material & chemical, deteriorated impeller and pump housing If the above check list does not uncover the problem, consult the factory - Do not attempt to service or otherwise disassemble pump. © Copyright 2010 Zoeller Co. All rights reserved.

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Zoeller 600 Series Owner's Manual

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