Zoeller 61 HD Series Owner's Manual
Zoeller 61 HD Series Owner's Manual

Zoeller 61 HD Series Owner's Manual

Submersible non-clog units

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Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
Register your
Zoeller Engineered Product
on our website:
http://reg.zoellerengprod.com/
61 HD SERIES SUBMERSIBLE NON-CLOG UNITS
Congratulations on the purchase of the Zoeller 61 HD Series
submersible pump. Since 1939 the name Zoeller has represented
the standard for submersible dewatering and sewage pumps. The
same high quality workmanship and easy maintenance design
has been incorporated into this line of heavy-duty solids-handling
submersible sewage pumps. This Zoeller pump will provide years of
trouble-free service when installed according to the manufacturers'
recommendations.
This manual incorporates the installation, operation, maintenance,
and service instructions into one document to aid in the ownership

Table of Contents

Safety Instructions .................................................................................... 1
Limited Warranty ....................................................................................... 2
Preinstallation Information ..................................................................... 3
Electrical Data ........................................................................................... 3
Typical Dewatering Installation............................................................. 4
Typical Sewage Installation .................................................................. 4
Pump Wiring Instructions .....................................................................5-6
Operation .................................................................................................... 7
Maintenance .............................................................................................. 7
Service Checklist ...................................................................................... 8
Owner's Information
Model Number: _______________ Date Code: _______________
Serial Number: Pump 1_____________ Pump 2_____________
Simplex 
Panel P/N ______________________________
Duplex
Rail System P/N ________________________
Job Name: _____________________________________________
Distributor: ____________________________________________
Sales Order Number: ____________________________________
Contractor: ____________________________________________
Date of Installation: ____________________________________
System Readings During Operation: Voltage _____ Amps ______
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624
OWNER'S MANUAL
of a Zoeller submersible non-clog wastewater product. Please read
and review this manual before installing the product. Follow the steps
and procedures listed on ZM1074 for a proper start-up. Many items
contained within, when followed correctly, will not only ensure a long
and problem-free life for the pump, but also save time and money
during installation. Reference ZM1760 for repair manual on 61 HD
Series Pumps. Should further assistance be necessary please call
our Technical Service Department at 1-800-928-PUMP (7867).
TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR
PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY
INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION
AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH
THE PUMP.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS
PRIOR TO PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
© Copyright 2021 Zoeller
Co. All rights reserved.
®

Safety Instructions

This is a SAFETY ALERT SYMBOL.
When you see this symbol on the pump or in the
manual, look for one of the following signal words
and be alert to the potential for personal injury or
property damage.
Warns of hazards that WILL cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause personal injury or
property damage.
CAUTION
INDICATES SPECIAL INSTRUCTIONS WHICH ARE
VERY IMPORTANT AND MUST BE FOLLOWED.
REFER TO WARRANTY ON PAGE 2.
SECTION: Z2.10.200
ZM1759
0521
Supersedes
1117
Visit our website:
zoellerengineered.com

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Summary of Contents for Zoeller 61 HD Series

  • Page 1: Table Of Contents

    OWNER’S MANUAL 61 HD SERIES SUBMERSIBLE NON-CLOG UNITS Congratulations on the purchase of the Zoeller 61 HD Series of a Zoeller submersible non-clog wastewater product. Please read submersible pump. Since 1939 the name Zoeller has represented and review this manual before installing the product. Follow the steps the standard for submersible dewatering and sewage pumps.
  • Page 2: Limited Warranty

    *installations. WASTE OR ABRASIVES AND PERMANENT INDUSTRIAL INSTALLATIONS Conditions 15 Months After Shipment - Limited Warranty 1. Approval of installation and start up of the equipment by the Zoeller Authorized Factory Representative MONTHS 9-15 2. Pump removal, reinstallation and transportation charges shall be borne by the Rotor &...
  • Page 3: Preinstallation Information

    G6124 1750 29.0 BA6124 1750 23.0 J6125 7-1/2 1750 25.3 17.9 18.3 83.0 F6125 7-1/2 1750 22.0 15.0 15.7 72.0 G6125 7-1/2 1750 11.0 36.0 BA6125 7-1/2 1750 29.0 *Consult Factory. © Copyright 2021 Zoeller Co. All rights reserved. ®...
  • Page 4: Typical Dewatering Installation

    (8) Secure power cord to avoid entanglement with variable level float switch mechanism. (9) Do not reduce pump discharge pipe below 3” IPS size. © Copyright 2021 Zoeller Co. All rights reserved. ®...
  • Page 5: Pump Wiring Instructions

    If VOM reading returns a reading other than open, then a problem exists with the sensor circuit wiring or cordage. If resistance readings show a problem with either test, then pump should be repaired by a Zoeller Authorized Service Station.
  • Page 6 All single phase models require start capacitor, run capacitor and relay in the circuit to start and operate properly. These components can be purchased separately or prewired in Zoeller control panel. For components purchased separately used the diagram for installation and hookup.
  • Page 7: Operation

    Operation GENERAL • Pump power cables properly connected to panel. Zoeller pumps are lubricated and tested at the factory prior to shipment and require • Float cables properly connected to panel. minimum pre-start-up maintenance. • Conduit connections to panel are properly sealed.
  • Page 8: Service Checklist

    - Abrasive material & chemical, deteriorated impeller and pump housing If the above check list does not uncover the problem, consult the factory - Do not attempt to service or otherwise disassemble pump. © Copyright 2021 Zoeller Co. All rights reserved. ®...

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