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NOTICE TO INSTALLER: Instructions must remain with installation.
Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
Register your
Zoeller Engineered Product
on our website:
http://reg.zoellerengprod.com/
Congratulations on the purchase of the Zoeller X62 HD Series
submersible pump. This pump has been constructed in compliance with
cCSAus testing. These requirements enable the unit to be listed as an explosion
proof pump rated for use in Class I, Division 1, Groups C & D Class I, Zone 1,
Groups IIA & IIB locations and are tested to FM stardard 3600 and 3615. Zoeller
pumps are designed for pumping sanitary sewage from submersible
lift stations. Since 1939 the name Zoeller has represented the standard
for submersible dewatering and sewage pumps. The same high quality
workmanship and easy maintenance design has been incorporated into
this line of heavy-duty solids-handling submersible sewage pumps. This

Table of Contents

Safety Instructions .......................................................................................1
Limited Warranty ..........................................................................................2
Preinstallation Information ..........................................................................3
Electrical Data...............................................................................................3
Typical Dewatering Installation ..................................................................4
Typical Sewage Installation .......................................................................4
Pump Wiring Instructions .........................................................................5-6
Operation .......................................................................................................7
Maintenance..................................................................................................7
Service Checklist ..........................................................................................8
Owner's Information
Model Number: _______________ Date Code: _______________
Serial Number: Pump 1_____________ Pump 2_____________
Simplex
Panel P/N ______________________________
Duplex
Rail System P/N ________________________
Job Name: ____________________________________________
Distributor: ____________________________________________
Sales Order Number: ____________________________________
Contractor: ____________________________________________
Date of Installation: _____________________________________
System Readings During Operation: Voltage _____ Amps _____
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624
OWNER'S MANUAL
X62 HD HAZARDOUS LOCATION
CLASS I, DIVISION 1, GROUPS C & D
CLASS I, ZONE 1, GROUPS IIA & IIB
© Copyright 2022 Zoeller
Zoeller pump will provide years of trouble-free service when installed
according to the manufacturers' recommendations.
This manual incorporates the installation, operation, maintenance,
and service instructions into one document to aid in the ownership of a
Zoeller submersible solids handling product. Please read and review this
manual before installing the product. Follow the steps and procedures
listed on ZM1074 for a proper start-up and warranty protection. Many
items contained within, when followed correctly, will not only ensure a
long and problem-free life for the pump, but also save time and money
during installation. Should further assistance be necessary please call
our Technical Service Department at 1-800-928-PUMP (7867).

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR
P R O P E R T Y D A M A G E , R E A D A N D F O L L O W A L L S A F E T Y
INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION AND
OPERATION OF THIS UNIT AND MUST BE KEPT WITH THE PUMP.
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the pump or in the
manual, look for one of the following signal words
and be alert to the potential for personal injury or
property damage.
Warns of hazards that WILL cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause personal injury or
CAUTION
property damage.
INDICATES SPECIAL INSTRUCTIONS WHICH ARE
VERY IMPORTANT AND MUST BE FOLLOWED.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR TO
PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
REFER TO WARRANTY ON PAGE 2.
Co. All rights reserved.
®
SECTION: Z3.40.160
ZM2454
Supersedes
Visit our website:
zoellerengineered.com
Certified to CSA Standard
C22.2 No. 145
Tested to FM Standard 3600 & 3615
Rev. 01/07
0522
0320

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Summary of Contents for Zoeller EX6220

  • Page 1 Class I, Division 1, Groups C & D Class I, Zone 1, Zoeller submersible solids handling product. Please read and review this Groups IIA & IIB locations and are tested to FM stardard 3600 and 3615. Zoeller manual before installing the product. Follow the steps and procedures pumps are designed for pumping sanitary sewage from submersible listed on ZM1074 for a proper start-up and warranty protection.
  • Page 2 *installations. WASTE OR ABRASIVES AND PERMANENT INDUSTRIAL INSTALLATIONS Conditions 15 Months After Shipment - Limited Warranty 1. Approval of installation and start up of the equipment by the Zoeller Authorized Factory Representative MONTHS 9-15 2. Pump removal, reinstallation and transportation charges shall be borne by the Rotor &...
  • Page 3 GX6223 1750 20.9 1.55 4.57 BAX6223 1750 16.4 2.33 4.65 JX6224 1750 59.4 13.5 21.2 0.32 3.41 FX6224 1750 13.8 17.6 0.39 3.43 GX6224 1750 1.55 3.43 BAX6224 1750 2.33 3.49 © Copyright 2022 Zoeller Co. All rights reserved. ®...
  • Page 4 (16) Cords must be properly sealed to prevent moisture and gases from (7) Vent gases and odors to the atmosphere through vent pipe per Local and entering the control panel. State codes. © Copyright 2022 Zoeller Co. All rights reserved. ®...
  • Page 5 8 AWG. 8 AWG. LEAD APPROXIMATE CORD DIAMETER PER GAUGE POWER CORD 12/4 AWG. 0.64" SENSOR CORD 8/4 AWG. 0.93" 4/4 AWG. 1.35" NOTE: SENSOR CORD 18/5 AWG. APPROXIMATELY 0.44" DIAMETER. ZEPA0039E © Copyright 2022 Zoeller Co. All rights reserved. ®...
  • Page 6 All single phase models require start capacitor, run capacitor and relay in the circuit to start and operate properly. These components can be purchased separately or prewired in Zoeller control panel. For components purchased separately used the diagram for installation and hookup.
  • Page 7 Operation GENERAL Once the above has been verified proceed with the following checks: Zoeller pumps are lubricated and tested at the factory prior to shipment and • Pump power cables properly connected to panel. require minimum pre-start-up maintenance. • Float cables properly connected in an intrinsically safe panel.
  • Page 8 - Abrasive material & chemical, deteriorated impeller and pump housing If the above check list does not uncover the problem, consult the factory - Do not attempt to service or otherwise disassemble pump. © Copyright 2022 Zoeller Co. All rights reserved. ®...

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