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Hitachi Manuals
Control Unit
ABB REC650
Commissioning manual
Hitachi ABB REC650 Commissioning Manual
Bay control
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Warranty
Table of Contents
Introduction
This Manual
Intended Audience
Product Documentation
Product Documentation Set
Document Revision History
Related Documents
Document Symbols and Conventions
Symbols
Document Conventions
IEC 61850 Edition 1 / Edition 2 Mapping
Safety Information
Symbols on the Product
Warnings
Caution Signs
Note Signs
Available Functions
Back-Up Protection Functions
Control and Monitoring Functions
Communication
Basic IED Functions
Starting up
Factory and Site Acceptance Testing
Commissioning Checklist
Checking the Power Supply
Energizing the IED
Checking the IED Operation
IED Start-Up Sequence
Setting up Communication between PCM600 and the IED
When IED Has Blank Front Panel
When IED Has Front Port with RJ-45
Setting up IP Addresses
Writing an Application Configuration to the IED
Checking CT Circuits
Checking VT Circuits
Using the RTXP Test Switch
Checking the Binary Input/Output Circuits
Binary Input Circuits
Binary Output Circuits
Checking Optical Connections
Configuring the IED and Changing Settings
Overview
Configuring Analog CT Inputs
Supervision of Input/Output Modules
Establishing Connection and Verifying the SPA/IEC Communication
Entering Settings
Entering SPA Settings
Entering IEC Settings
Verifying the Communication
Verifying SPA Communication
Verifying IEC Communication
Fiber Optic Loop
Optical Budget Calculation for Serial Communication with SPA/IEC
Establishing Connection and Verifying the LON Communication
Communication Via the Rear Ports
LON Communication
The LON Protocol
Hardware and Software Modules
Optical Budget Calculation for Serial Communication with LON
Testing IED Operation
Preparing for Test
Requirements
Preparing the IED to Verify Settings
Activating the Test Mode
Preparing the Connection to the Test Equipment
Connecting the Test Equipment to the IED
Releasing the Function to be Tested
Verifying Analog Primary and Secondary Measurement
Testing the Protection Functionality
Forcing of Binary Input/Output Signals for Testing
Forcing Concept
How to Enable Forcing
Enable Forcing by Using LHMI
Enable Forcing Using TESTMODE Function Block
How to Change Binary Input/Output Signals Using Forcing
Forcing by Using LHMI
Forcing by Using PCM600
How to Undo Forcing Changes and Return the IED to Normal Operation
Undo Forcing by Using TESTMODE Component
Undo Forcing by Using LHMI
Undo Forcing by Using PCM600
Testing Functionality by Secondary Injection
Testing Disturbance Report
Introduction
Disturbance Report Settings
Disturbance Recorder (DR)
Event Recorder (ER) and Event List (EL)
Identifying the Function to Test in the Technical Reference Manual
Current Protection
Instantaneous Phase Overcurrent Protection 3-Phase Output PHPIOC
Measuring the Operate Limit of Set Values
Completing the Test
Directional Phase Overcurrent Protection, Four Steps OC4PTOC
Function Revision History
Verifying the Settings
Completing the Test
Four Step Residual Overcurrent Protection, (Zero Sequence or Negative Sequence Directionality) EF4PTOC
Function Revision History
Four Step Directional Earth Fault Protection
Four Step Non-Directional Earth Fault Protection
Completing the Test
Breaker Failure Protection, Phase Segregated Activation and Output CCRBRF
Function Revision History
Checking the Phase Current Operate Value, IP
Checking the Residual (Earth Fault) Current Operate Value IN> Set below IP
Checking the Re-Trip and Back-Up Times
Verifying the Re-Trip Mode
Verifying the Back-Up Trip Mode
Verifying Instantaneous Back-Up Trip at CB Faulty Condition
Verifying the Case Retripmode = Contact
Verifying the Function Mode Current/Contact
Completing the Test
Overcurrent Protection with Binary Release BRPTOC
Measuring the Operate Limit of Set Values
Completing the Test
Pole Discordance Protection CCPDSC
Verifying the Settings
Completing the Test
Multipurpose Protection
Function Revision History
General Current and Voltage Protection CVGAPC
Built-In Overcurrent Feature (Non-Directional)
Overcurrent Feature with Current Restraint
Overcurrent Feature with Voltage Restraint
Overcurrent Feature with Directionality
Over/Undervoltage Feature
Completing the Test
Secondary System Supervision
Current Circuit Supervision CCSSPVC
Verifying the Settings
Completing the Test
Fuse Failure Supervision FUFSPVC
Checking that the Binary Inputs and Outputs Operate as Expected
Measuring the Operate Value for the Negative Sequence Function
Measuring the Operate Value for the Zero-Sequence Function
Measuring the Operate Value for the Dead Line Detection Function
Checking the Operation of the Du/Dt and DI/Dt Based Function
Completing the Test
Control
Synchrocheck, Energizing Check, and Synchronizing SESRSYN
Testing the Synchronizing Function
Testing the Synchrocheck Functionality
Testing the Energizing Check
Testing the Voltage Selection
Completing the Test
Autorecloser for 1/2/3-Phase Operation SMBRREC
Preparation of the Verification
Switching the Auto Recloser to on and off on and off
Verifying the Auto Recloser
Checking the Auto Reclosing Conditions
Completing the Test
Apparatus Control APC
Single Command, 16 Signals SINGLECMD
Interlocking
Logic
Tripping Logic, Common 3-Phase Output SMPPTRC
Function Revision History
Phase Operating Mode
1Ph/3Ph Operating Mode
1Ph/2Ph/3Ph Operating Mode
Circuit Breaker Lockout
Completing the Test
Monitoring
Gas Medium Supervision SSIMG
Function Revision History
Testing the Gas Medium Supervision for Pressure Alarm and Pressure Lockout Conditions
Testing the Gas Medium Supervision for Temperature Alarm and Temperature
Lockout Conditions
Completing the Test
Liquid Medium Supervision SSIML
Function Revision History
Testing the Liquid Medium Supervision for Level Alarm and Level Lockout Conditions
Testing the Gas Medium Supervision for Temperature Alarm and Temperature Lockout Conditions
Completing the Test
Breaker Monitoring SSCBR
Verifying the Settings
Completing the Test
Event Function EVENT
Limit Counter L4UFCNT
Completing the Test
Function Revision History
Voltage Harmonic Monitoring VHMMHAI
Verifying the Signals and Settings
Completing the Test
Function Revision History
Fault Current and Voltage Monitoring Function FLTMMXU
Verifying the Settings
Fault Locator LMBRFLO
Function Revision History
Verifying the Signals and Settings
Measuring the Operate Limit
Completing the Test
Metering
Pulse-Counter Logic PCFCNT
Function for Energy Calculation and Demand Handling ETPMMTR
Verifying the Settings
Completing the Test
Station Communication
Multiple Command and Transmit MULTICMDRCV / MULTICMDSND
Basic IED Functions
Parameter Setting Group Handling SETGRPS
Verifying the Settings
Completing the Test
Exit Test Mode
Commissioning and Maintenance of the Fault Clearing System
Commissioning Tests
Periodic Maintenance Tests
Visual Inspection
Maintenance Tests
Preparation
Recording
Secondary Injection
Alarm Test
Self Supervision Check
Trip Circuit Check
Measurement of Service Currents
Restoring
Troubleshooting
Checking the Self Supervision Signals
Checking the Self Supervision Function
Determine the Cause of an Internal Failure
Self Supervision HMI Data
General IED Status
Fault Tracing
Internal Fault Indications
Using Front-Connected PC
Diagnosing the IED Status Via the LHMI Hint Menu
Hardware Re-Configuration
Repair Instruction
Repair Support
Maintenance
Glossary
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®
Relion
650 SERIES
Bay control REC650
Version 2.2 IEC
Commissioning manual
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Summarization of Contents
Section 1 Introduction
1.1 This manual
Explains the purpose, scope, and intended audience of the commissioning manual.
1.2 Intended audience
Describes the personnel responsible for commissioning and maintenance, and their required knowledge.
1.3 Product documentation
Lists and describes the various manuals available for the IED product family.
1.4 Document symbols and conventions
Explains the meaning of symbols, icons, and conventions used throughout the manual.
Section 2 Safety information
2.1 Symbols on the product
Illustrates and explains the safety symbols found on the product itself.
2.2 Warnings
Provides crucial warnings regarding electrical hazards, installation, and operation.
2.3 Caution signs
Lists caution signs related to electrostatic discharge (ESD) and handling.
Section 3 Available functions
3.1 Back-up protection functions
Lists available back-up protection functions with IEC 61850 names and ANSI codes.
3.2 Control and monitoring functions
Lists control and monitoring functions with descriptions and IED bay control codes.
3.3 Communication
Details station communication protocols and functions supported by the IED.
3.4 Basic IED functions
Lists and describes the fundamental functions of the IED.
Section 4 Starting up
4.1 Factory and site acceptance testing
Explains different types of IED testing including FAT and SAT.
4.2 Commissioning checklist
Lists essential items to check before commencing site commissioning.
4.3 Checking the power supply
Details procedures for checking the IED's power supply connections and voltage.
4.4 Energizing the IED
Covers the process of energizing the IED and initial operational checks.
4.5 Setting up communication between PCM600 and the IED
Explains how to establish communication between PCM600 and the IED.
Section 5 Configuring the IED and changing settings
5.1 Overview
Provides an overview of IED configuration and parameter setting procedures.
5.2 Configuring analog CT inputs
Details the process of configuring analog CT inputs for accurate measurements.
5.3 Supervision of input/output modules
Explains the supervision of I/O modules and error detection mechanisms.
Section 6 Establishing connection and verifying the SPA/IEC communication
6.1 Entering settings
Describes how to enter SPA or IEC communication settings on the IED.
6.2 Verifying the communication
Explains different methods to verify SPA and IEC communication.
6.4 Optical budget calculation for serial communication with SPA/IEC
Explains how to calculate optical budgets for serial communication.
Section 7 Establishing connection and verifying the LON communication
7.1 Communication via the rear ports
Covers communication setup and configuration via the rear ports.
7.1.1 LON communication
Details the process of establishing and configuring LON communication.
Section 8 Testing IED operation
8.1 Preparing for test
Lists requirements and preparatory steps before performing IED tests.
8.2 Activating the test mode
Describes how to activate the IED's test mode for functional testing.
8.3 Preparing the connection to the test equipment
Explains how to connect test equipment using test switches.
8.6 Verifying analog primary and secondary measurement
Covers verification of analog measurements and scaling of signals.
8.8 Forcing of binary input/output signals for testing
Explains how to force binary input/output signals for testing purposes.
Section 9 Testing functionality by secondary injection
9.3 Current protection
Covers testing procedures for various current protection functions.
9.3.4 Breaker failure protection, phase segregated activation and output CCRBRF
Details testing procedures for the CCRBRF function.
9.5 Secondary system supervision
Covers testing procedures for secondary system supervision functions.
9.6 Control
Covers testing procedures for control functions.
9.7 Logic
Details testing procedures for logic functions.
9.8 Monitoring
Covers testing procedures for monitoring functions.
Section 10 Commissioning and maintenance of the fault clearing system
10.1 Commissioning tests
Outlines the verification steps required during the commissioning process.
10.2 Periodic maintenance tests
Discusses periodic maintenance procedures and test intervals for IEDs.
10.2.2 Maintenance tests
Covers general maintenance test procedures including preparation and recording.
10.2.2.6 Trip circuit check
Explains the procedure for performing a trip circuit check.
Section 11 Troubleshooting
11.1 Checking the self supervision signals
Guides on checking IED self-supervision signals and diagnosing failures.
11.2 Fault tracing
Provides methods for tracing faults using internal indications and PC tools.
11.2.3 Diagnosing the IED status via the LHMI hint menu
Describes using LHMI hints for diagnosing IED status and troubleshooting.
11.3 Repair instruction
Provides essential instructions for repairing IEDs and handling components safely.
Section 12 Glossary
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