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Metal Cutting Sows
Operating and Maintenance Manual
THIS OPERA TING MANUAL SHOULD BE READ BY EVERYONE EXPECTED TO
OPERA TE OR SUPERVISE THE OPERATION OF THIS MACHINE. SPECIAL
ATTENTION SHOULD BE FOCUSED ON THE PAGES CONCERNING SAFETY.
For your convenience when ordering parts,
please fill in the following information
when you receive your new KALAMAZOO saw.
MODEL _____________ _
SERIAL NO. ___________ _
KALAMAZOO has been committed to continuous product improvement
since 1867. In keeping with this commitment, we reserve the right
to change the Information In this manual without notice. Every
attempt has been mode to insure the accuracy of this manual. Even
so, KALAMAZOO assumes no responsibility for errors or omissions,
nor Is any liability assumed for damages resulting from the use of
the information contained in this manual.
Email: info@kalamazoosaws.com
CURRENT MODELS
9A, 13A, and U816
BA.
DISCONTINUED MODELS
8C. 816, 824, and 1220
Manual P /N KTS-01
Revised Morch, 1992
Call: 800-575-2843
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Summarization of Contents
Safety Precautions
General Safety Guidelines
Essential safety rules for operating the saw, covering guards, power disconnection, and proper handling.
Saw Technical Specifications
Cutting Capacities, Vise Opening, and Speeds
Details on saw cutting limits, vise opening dimensions, and recommended operating speeds.
Blade Types and Specifications
Information on recommended blade sizes and types for various sawing applications.
Construction Details
Component Specifications and Floor Space
Describes saw components like vise, body, drive, and necessary floor space requirements.
Anchor Bolt Location Diagrams
Bolt Dimensions for Standard Line Saws
Specifies anchor bolt hole dimensions for models 8A, 8C, 9A, 1220, and 13A.
Bolt Dimensions for U816, 816, 824 Models
Specifies anchor bolt hole dimensions for models U816, 816, and 824.
Warranty Policy
Warranty Coverage, Exclusions, and Terms
Details on warranty terms, what is covered, excluded items, and how to claim service.
Returned Goods Policy
Procedures for Returns and Replacements
Guidelines for returning items for credit or warranty replacement, including authorization.
Saw Installation Procedure
Unpacking and Saw Positioning
Steps for unpacking the saw from its skid and positioning it correctly.
Coolant System Operation
Coolant Mix, Pump, and Tank Capacity
Information on coolant mixing, pump operation, and tank sizes for various models.
Electrical Connection Guide
Wiring, Safety Lockout, and Circuit Requirements
Instructions for connecting the saw to power, safety lockout, and circuit requirements.
Operating Voltage Conversion
Voltage and Phase Adjustment Procedures
Procedures for altering voltage or phase settings on the saw.
Drive Motor Replacement
Motor Removal and Installation Steps
Step-by-step guide to motor removal, wiring, and installation.
Operator Controls
Vise, Dashpot, and Motor Starter Controls
Description of vise operation, hydraulic dashpot cylinder, and motor starter switch.
Motor Tension and Coolant Pump Switches
Explains the function of the motor tension knob and coolant pump switch.
Blade Speed Adjustment (Variable Speed)
Variable Speed Control Operation and Tables
How to adjust blade speed and reference tables for H8AW, H9AW, 13AW models.
Sawing Controls and Adjustments
Step Pulley Blade Speed Adjustment
Method for changing blade speed on step pulley systems by adjusting motor position.
Head Weight Adjustment via Springs
How to adjust cutting pressure using head weight adjustment springs.
Head Weight Adjustment and Verification
Setting and Checking Head Weight
Procedures for adjusting head weight and methods for checking its accuracy.
General Cutting Tips
Sawing Best Practices
Advice on blade tension, cutting solutions, chip observation, and stock handling.
Blade Selection and Sawing Controls
Blade Selection Criteria
Guidelines for choosing the correct blade tooth per inch (TPI) and set.
Understanding Sawing Controls
Explanation of feed pressure, blade speed, and feed speed controls.
Chip Load Interpretation
How to interpret chip formation for optimal cutting performance and blade life.
Blade Selection Guide
Material and Tooth Selection Chart
A chart for selecting blades based on material type and cross-section size.
Routine Maintenance
Lubrication and Coolant Checks
Routine checks for gearbox oil, pivot bar lubrication, and coolant levels.
Recommended Lubricant Specifications
Specifications for lubricants used in the gearbox, cylinder, and oil cups.
Coolant Pump Maintenance and Troubleshooting
Pump Cleaning and Troubleshooting Procedures
Procedures for cleaning the pump impeller and resolving common operational issues.
Blade Speed Handwheel Adjustment
Adjusting the Speed Indicator Dial
Steps to calibrate the blade speed indicator on the handwheel.
Electrical Motor Maintenance
Motor Lubrication, Intervals, and Procedures
Guidance on motor lubrication types, intervals, and proper greasing procedures.
Vise Nut Replacement Procedure
Vise Nut Replacement Steps
Detailed step-by-step instructions for replacing the vise cam nut.
Spare Parts List
Replacement Parts Identification
List of part numbers for common replacement parts like brushes, belts, and fuses.
Electrical Schematic (115V/1PH)
115V Single Phase Wiring Diagram
Schematic diagram for 115V single-phase power connection and components.
Electrical Schematic (208/230V 1PH)
208/230V Single Phase Wiring Diagram
Schematic diagram for 208/230V single-phase power connection and components.
Electrical Schematic (Three Phase)
Three Phase Wiring Diagram
Schematic diagram for three-phase power connection and components.
Overload Heater Elements
Heater Selection for Motor Protection
Table for selecting correct overload heater elements based on motor model and voltage.
Electrical Schematic (U816 115V 1PH)
U816 115V Single Phase Wiring
Schematic diagram for U816 model 115V single-phase electrical connection.
Electrical Schematic (U816 230V 1PH)
U816 230V Single Phase Wiring
Schematic diagram for U816 model 230V single-phase electrical connection.
Electrical Schematic (U816 Three Phase)
U816 Three Phase Wiring Diagram
Schematic diagram for U816 model three-phase electrical connection.
Electrical Schematic (H8AW/H9AW/13AW 115V 1PH)
H8AW/H9AW/13AW 115V Single Phase Wiring
Schematic for 115V single-phase connection for H8AW, H9AW, 13AW models.
Electrical Schematic (H8AW/H9AW/13AW 230V 1PH)
H8AW/H9AW/13AW 230V Single Phase Wiring
Schematic for 230V single-phase connection for H8AW, H9AW, 13AW models.
Electrical Schematic (H8AW/H9AW/13AW 3PH)
H8AW/H9AW/13AW Three Phase Wiring Diagram
Schematic for three-phase connection for H8AW, H9AW, 13AW models.
Operator Control Systems
Control System Variations
Description of older and newer operator control system layouts and features.
Blade Selection Guide
Blade Specifications and Part Numbers
Catalog of blades with part numbers, dimensions, tooth selections, and pricing.
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