Table of Contents
Related Manuals for ESAB CUTMASTER 70+
Summarization of Contents
General Information and Safety
Safety Precautions
Detailed safety guidelines for operating plasma cutting equipment.
Notes, Cautions, and Warnings
Explains how notes, cautions, and warnings are used in the manual.
General Safety Warnings
Covers hazards like electric shock, fumes, arc rays, fire, noise, and malfunction.
Equipment Safety Classifications
Cautions regarding Class A equipment and intended use locations.
Detailed Safety Pictograms
Visual explanations of hazards like sparks, voltage, fumes, and proper usage.
System Introduction and Specifications
How To Use This Manual
Guidance on navigating and utilizing the operating manual effectively.
Equipment Identification
Locating and recording unit model and serial numbers for identification.
Receipt Of Equipment
Lists included items for CE, RCM, and ETL configurations.
Power Supply Specifications CE & RCM
Technical details for CM 50+/70+ power supplies at 400 VAC.
Additional Power Supply Specifications CE & RCM
Duty cycle ratings for CM 50+ and CM 70+ at 400 VAC.
Input Wiring Specifications CE & RCM
Requirements for connecting the power supply to the electrical input.
Generator Recommendations CE & RCM
Recommended generator ratings for powering the plasma cutting system.
Power Supply Specifications ETL
Technical details for CM 50+/70+ power supplies at 480 VAC.
Additional Power Supply Specifications ETL
Duty cycle ratings for CM 50+ and CM 70+ at 480 VAC.
Input Wiring Specifications ETL
Wiring requirements for ETL configuration at 480 VAC.
Generator Recommendations ETL
Generator ratings for ETL configuration at 480 VAC.
Power Supply Features
Overview of the physical features and components of the power supply.
Dimensions and Ventilation Clearances
Physical size, weight, and ventilation clearance requirements.
Torch Introduction and Specifications
Scope of Manual (Torch)
Defines the manual's coverage of SL60/SL100 torch models.
General Description (Torch)
Explains the basic design and operation of plasma torches.
Torch Specifications
Details configurations, lead lengths, and parts for SL60/SL100 torches.
Options and Accessories (Torch)
Lists available optional parts and accessories for the torch system.
Introduction to Plasma Process
Explains the principles of plasma gas and cutting/gouging processes.
System Installation
Unpacking and Inspection
Steps for unpacking, inspecting for damage, and recording unit information.
Lifting Options and Safety
Guidance and warnings for safely lifting and moving the power supply unit.
Gas Connections
Instructions for connecting the compressed air or gas supply to the unit.
Primary Input Power Connections
Guidance on connecting the power supply to the primary electrical source.
Work Lead Connections
Steps for connecting the work lead to the power supply and workpiece.
Torch Connections
Procedure for connecting the torch to the power supply unit.
CNC Connections
Details for connecting the system to CNC equipment via the interface port.
Voltage Divider Configuration
Explains DIP switch settings for adjusting raw arc voltage division ratios.
Setting Up Automation or Machine Torch
Instructions for installing and aligning automation or machine torches.
System Operation
Front Panel Controls Overview
Identifies and explains the functions of the power supply's front panel controls.
Menu Screen Operations
Navigating and adjusting settings like cutting mode, trigger, and gas purge.
Error Screens and Communication
Explains various error screens for overheating, air pressure, and torch issues.
Preparations for Operation
Steps to perform before starting each operating session for safety and readiness.
Operating Pressure Settings
Guide to setting and adjusting the gas pressure for optimal operation.
Torch Operation
Machine and Automated Torch Operation
Procedures for operating torches with automated or machine interfaces.
Torch Parts Selection
Guidance on choosing and installing correct consumable parts for specific operations.
Cut Quality Characteristics
Factors affecting cut quality like standoff, speed, and gas pressure.
General Cutting Information
Important tips and warnings related to general cutting practices.
Hand Torch Operation Procedures
Step-by-step instructions for performing cutting and piercing with a hand torch.
Gouging Operation Parameters
Key parameters and considerations for effective plasma gouging operations.
Recommended Cutting Speeds
Tables of recommended speeds for various materials and thicknesses.
System Service and Maintenance
General Maintenance (System)
Routine checks and cleaning procedures for the power supply unit.
Maintenance Schedule
Recommended maintenance tasks based on usage frequency (daily, weekly, monthly).
Common Faults and Causes
Lists common problems and their potential causes for troubleshooting.
Basic Troubleshooting Guide
Step-by-step troubleshooting steps for common system issues and error screens.
Power Supply Parts Replacement
Instructions for replacing specific parts like the filter element.
Torch Service and Maintenance
General Maintenance (Torch)
Procedures for cleaning and lubricating the plasma torch components.
Consumable Torch Parts Service
Guide to inspecting and replacing worn or damaged torch consumables.
Parts Lists and Information
Introduction to Parts Lists
Explains the organization and use of the parts lists in the manual.
Ordering Information
How to order replacement parts, including required information.
Power Supply Replacement Parts
Lists complete power supply package options and their catalog numbers.
Replacement Parts (Power Supply)
Detailed list of replaceable internal and external parts for the power supply.
Options and Accessories
List of available optional kits and accessories for the system.
SL60 Hand Torch Replacement Parts
Specific replacement parts breakdown for the SL60 hand torch model.
SL100 Mechanized Torch Parts
Detailed list of replacement parts for SL100 mechanized torches.
Appendices
Data Tag Information
Explanation of the information found on the equipment's data tag.
Torch Pin-Out Diagrams
Diagrams showing pin configurations for ATC connectors.
Torch Connection Diagrams
Schematic diagram illustrating hand torch lead and connection wiring.
Raw Arc Voltage Information
Instructions for connecting raw arc voltage for torch height control.
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