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HEAVY OIL BURNERS
OILFLAM 300.1 PR
OILFLAM 400.1 PR
Technical data
Operating instructions
Electric diagrams
Spare parts list
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OILFLAM 300.1 PR TC 230-400-50
OILFLAM 300.1 PR TL 230-400-50
OILFLAM 400.1 PR TC 230-400-50
OILFLAM 400.1 PR TL 230-400-50
EN
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Table of Contents
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Summarization of Contents

General Warnings and Conformity Declaration
Burner Description
Describes the product's design, features, and emissions.
Packaging and Delivery Information
Covers how the burner is packaged and delivered to the customer.
Installation Location and Safety Guidelines
Specifies safe installation sites and general safety warnings.
Operator's Notes and Responsibilities
Provides advice for system operators and outlines responsibilities.
Burner Designation and Delivery System
Burner Model Identification
Details fuel type, emissions, operation, and head type.
Modular Delivery System Explained
Describes how burners and accessories are supplied.
Burner Description and Control Panel
Burner Component Identification
Lists and visually identifies key burner parts with a legend.
Control Panel Layout and Function
Explains the components and layout of the burner's control panel.
Working Fields and Flame Dimensions
Understanding Working Fields Graphs
Explains burner output relative to combustion chamber pressure.
Flame Dimension Charts
Presents graphical data for flame length and diameter.
Overall Dimensions and Mounting
Burner-Boiler Mounting Flange Specifications
Details dimensions for fitting the burner to the boiler.
Burner Packaging Dimensions
Provides dimensions for burner packaging and shipping.
Oil Operating Mode and Safety Functions
Burner Start-Up Sequence
Describes the initial start-up process for the burner.
Oil Operating Modes and Control
Explains different operating modes and oil control.
General Safety Functions and Indicators
Details safety features and fault indication.
Installation Procedures
Fitting the Burner to the Boiler
Step-by-step instructions for mounting the burner.
Burner Lining and Initial Checks
Covers checks for burner lining and factory settings.
Heavy Oil Preparation and Supply System
Heavy Oil Preparation Ring System
Details the components and function of the oil preparation ring.
Standard Heating and Pumping Unit
Describes the composition of the fuel heating and pumping unit.
Recommended Oil Supply Pressure
Guidance on setting the correct oil supply pressure.
Oil Connection and Pressure Management
Hydraulic Circuit for Heavy Oil Feeding
Illustrates the heavy oil feeding hydraulic circuit and components.
Oil Pressure Control and Pump Bleeding
Explains pressure regulation and pump priming procedures.
Installation Options and Oil Filtering
Discusses installation choices and oil filter requirements.
Heavy Oil Preparation Ring Schematic
Oil Preparation Ring System Diagram
Explains the schematic of the heavy oil preparation ring.
Fuel Feeding Lines and Nozzle Selection
Heavy Oil Feeding Line Systems
Describes single-pipe and double-pipe feeding systems.
Nozzle Selection and Maintenance
Guidance on selecting and maintaining nozzles.
Electrical Connections and Safety Standards
Electrical Connection Procedures
Covers wiring, standards, and safety precautions.
Probe Connection Details
Explains active and passive probe connections.
Start-Up and Commissioning Procedure
Pre-Commissioning Checks
Lists critical checks before initial start-up.
Oil Start-Up and System Bleeding
Step-by-step guide for starting the burner on oil.
Exhaust Gas Testing and Combustion Quality
Volumetric Gas Flow Rate Calculation
Method for calculating gas flow rate.
Recommended Combustion Parameters
Guidance on optimal CO2, O2, and temperature.
Burner Start-Up Adjustments
Fuel Selection and Burner Start
Covers selecting oil and the initial start-up sequence.
Air Flow Rate and Firing Head Adjustment
Details setting air flow and the firing head.
Gefran Setting and Fuel Temperature Control
Gefran Controller Settings Explanation
How to adjust temperature settings using the Gefran controller.
Fuel Thermostat Adjustments and Safety
Details thermostat settings and safety features.
Oil Flow Rate and Pump Pressure Adjustment
Adjusting Maximum Oil Flow Rate
How to set the maximum oil flow rate.
Servomotor SQM50 Pre-setting Guide
Pre-setting instructions for the air damper servomotor.
Pump Pressure Adjustment Procedure
Steps for adjusting the oil pump pressure.
Intermediate and Final Burner Capacity Settings
Adjusting Intermediate Burner Capacity
How to set the intermediate burner capacity.
Servomotor SQM50 Final Setting
Final adjustments for the servomotor's low flame position.
Annual Maintenance Program and Exhaust Gas Loss
Recommended Annual Maintenance Tasks
Lists essential maintenance activities for the burner.
Exhaust Gas Loss Calculation Method
Explains how to calculate exhaust gas loss for efficiency.
Burner Maintenance Procedures
Firing Head Removal and Electrode Position
Guides on removing the firing head and checking electrodes.
Oil Filter Cleaning and Maintenance
Instructions for cleaning and maintaining the oil filter.
Troubleshooting and Fault Diagnosis
Faults, Causes, and Remedies Table
A comprehensive guide to diagnosing and fixing burner malfunctions.
Operating Troubles and Fault Indicators
Troubleshooting Steps and Fault Conditions
Steps to take when operating troubles occur.
Interpreting Fault Indicators and Control Box
Explains fault indicators and control box operation.
Appendix: Control Box and Damper Actuators
Control Box Diagram and Functions
Details the control box and its related components.
SQM50 Damper Actuator Description
Explains the SQM50 actuator and its settings.
Appendix: Bergonzo Nozzle Tables
Bergonzo Nozzle Output Data
Presents tables for selecting Bergonzo nozzles by output.
Appendix: Pumps and Pressure Regulators
Suntec TA Pump Technical Specifications
Provides detailed technical data for Suntec TA pumps.
Pump Capacity Curves and Viscosity
Shows pump capacity based on pressure and viscosity.
Appendix: Electrical Diagrams
Main Wiring Diagram for OILFLAM Burners
Illustrates the main electrical connections for the burners.
Appendix: Electrical Diagram Details
Electrical Components and Connection Points
Details specific electrical components and their wiring.
Appendix: Spare Parts Identification
Burner Component Exploded View
Provides a visual guide to burner parts for identification.
Appendix: Spare Parts List
Detailed Spare Parts Listing
A numbered list of spare parts with codes.

Table of Contents