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HEAVY OIL BURNERS
OILFLAM 300.1 PR
OILFLAM 400.1 PR
Technical data
Operating instructions
Electric diagrams
Spare parts list
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OILFLAM 300.1 PR TC 230-400-50
OILFLAM 300.1 PR TL 230-400-50
OILFLAM 400.1 PR TC 230-400-50
OILFLAM 400.1 PR TL 230-400-50
EN
3142616
3142617
3142618
3142619
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Table of Contents
Related Manuals for Ecoflam OILFLAM 400.1 PR TC
Summarization of Contents
General Safety and Conformity
Burner Description and Installation Location
Details burner construction and ideal installation site requirements.
Conformity Declaration
Declares product compliance with relevant EN standards and directives.
Operational and Responsibility Notes
Covers safety, responsibilities, and delivery instructions for installers.
Burner Designation and Models
Model Identification Details
Specifies fuel type, model size, emissions, operation, and power supply.
Modular Delivery System
Explains burner packaging, kits, and component types for delivery.
Burner Components Overview
Component Identification Diagram
Illustrates and labels the main physical components of the burner.
Control Panel Functions
Details the electrical control panel, its switches, lamps, and regulators.
Technical Specifications
Thermal and Operational Data
Lists key technical data like thermal power, operation mode, and electrical specifications.
Burner Working Fields
Flame Dimensions Charts
Provides charts for flame length and diameter relative to burner output.
Dimensional Specifications
Burner-Boiler Mounting Flange
Details dimensions for the mounting flange and required boiler hole.
Packaging Dimensions
Specifies the dimensions and weight of the burner packaging.
Operating Modes and Safety
Start-up Mode Operation
Describes the sequence of operations during burner start-up.
Oil Operating Modes
Explains two-stage sliding and stepless control for oil operation.
General Safety Functions
Outlines safety lock-outs, fault indicators, and system protection.
Burner Installation Procedures
Fitting Burner to Boiler
Guides on physically installing the burner into the boiler.
Burner Lining Checks
Pre-installation checks for blast tube, nozzle, and electrodes.
Heavy Oil Preparation System
System Composition Overview
Details components for heating, filtering, and oil supply systems.
Recommended Oil Supply Pressure
Chart showing recommended oil pressure versus temperature.
Oil Connection and Hydraulics
Hydraulic Circuit and Feed
Diagram and explanation of the heavy oil feeding hydraulic circuit.
Pump Pressure and Bleeding
Procedures for adjusting pump pressure and bleeding the system.
Oil Filter and Installation Options
Information on oil filters and system installation types.
Heavy Oil Preparation Schemes
Preparation Ring Piping Diagram
Illustrates the piping schematic for the heavy oil preparation ring.
Oil Feeding and Nozzle Selection
Oil Feeding Line Systems
Describes single-pipe and double-pipe systems for oil delivery.
Nozzle Selection Guidance
Advice on choosing the correct nozzle based on output and maintenance.
Electrical Connections
Standards and Wiring Practices
Covers applicable standards and general electrical wiring guidelines.
Probe and Control Connections
Diagrams for active/passive probe and control box connections.
Start-Up and Commissioning
Pre-Commissioning Checks
Checklist of essential tasks before initial burner start-up.
Oil System Start-Up
Steps for bleeding the oil system and initial start sequence.
Exhaust Gas Analysis
Volumetric Gas Flow Calculation
Method for calculating gas flow rate based on boiler output and efficiency.
Combustion Parameter Recommendations
Recommended CO2, O2 levels and altitude impact on air pressure.
Burner Start-Up Adjustments
Fuel Selection and Initial Start
Setting fuel selector and describing the burner start sequence.
Air Flow and Firing Head Adjustment
Adjusting air damper and firing head for optimal combustion.
Start-Up Configuration Settings
Gefran Temperature Settings
Details temperature settings on the Gefran controller for oil.
Fuel Thermostat Adjustment
Guidance on adjusting fuel thermostats for proper temperature control.
Start-Up Settings and Calibration
Maximum Oil Flow Rate Adjustment
Adjusting maximum oil flow rate using nozzle tables and pressure gauges.
Servomotor SQM50 Pre-setting
Factory pre-settings for the SQM50 air damper servomotor.
Pump Pressure Adjustment
Steps for adjusting pump pressure and priming the oil system.
Start-Up Calibration
Intermediate Burner Capacity
Adjusting intermediate capacity via cam configuration.
Servomotor SQM50 Final Setting
Setting the final minimum output using the servomotor cam.
Annual Maintenance Program
Recommended Maintenance Tasks
List of essential annual maintenance operations for the burner.
Exhaust Gas Loss Calculation
Formula and example for calculating exhaust gas loss.
Maintenance Procedures
Firing Head Removal and Reassembly
Instructions for removing and reinstalling the firing head.
Electrode Position Check
Checking and setting ignition electrode positions after maintenance.
Oil Filter Cleaning
Procedure for cleaning the oil filter cartridge.
Burner Troubleshooting Guide
Faults, Causes, and Remedies
Comprehensive table detailing common faults and their solutions.
Operating Troubleshooting
Fault Diagnosis and Indicators
Guides on interpreting fault indicators and diagnosing issues.
Shut-off Conditions and Causes
Explains various shut-off scenarios and their root causes.
Appendix - Control Box and Actuators
Control Box LAL Diagrams
Illustrates LAL control box functions and timing sequences.
Damper Actuator SQM50 Description
Details the SQM50 actuator and its application in burners.
Appendix - Nozzle Charts
Fluidics Nozzle Chart
Chart showing output vs. return pressure for Fluidics W nozzles.
Appendix - Nozzle Tables
Bergonzo Nozzle Tables
Detailed tables of Bergonzo nozzle outputs by return pressure.
Appendix - Nozzle Tables (Continued)
Bergonzo Nozzle Tables (Continued)
Continuation of Bergonzo nozzle output data tables.
Appendix - Pumps and Regulators
Suntec TA Pump Technical Data
Specifications for Suntec TA pumps, including capacity and hydraulics.
Appendix - Electrical Diagrams
Control Box and Servomotor Schematics
Wiring diagrams for the control box and servomotor.
Appendix - Electrical Diagrams (Continued)
Component Wiring Details
Wiring diagrams for various burner components and switches.
Appendix - Heater Connections
Electric Heater Wiring Diagrams
Diagrams showing connections for oil heaters and other heating elements.
Appendix - Spare Parts Overview
Spare Parts Exploded View
Exploded view diagram illustrating burner spare parts.
Appendix - Spare Parts List
Spare Parts List (Part Numbers)
Comprehensive list of spare parts with part numbers for both models.
Appendix - Spare Parts List (Continued)
Spare Parts List (Continued)
Continuation of the spare parts list with part numbers.
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