Ecoflam OILFLAM 400.1 PR TL Manual
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Ecoflam OILFLAM 400.1 PR TL Manual

Ecoflam OILFLAM 400.1 PR TL Manual

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HEAVY OIL BURNERS
OILFLAM 300.1 PR
OILFLAM 400.1 PR
Technical data
Operating instructions
Electric diagrams
Spare parts list
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ЧЕЛЯБИНСК : +7 (351) 751-28-06
НИЖНИЙ ТАГИЛ : +7 (922) 171-31-23
ТЮМЕНЬ : +7 (3452) 60-84-52
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СУРГУТ : +7 (932) 402-58-83
НИЖНЕВАРТОВСК : +7 (3466) 21-98-83
OILFLAM 300.1 PR TC 230-400-50
OILFLAM 300.1 PR TL 230-400-50
OILFLAM 400.1 PR TC 230-400-50
OILFLAM 400.1 PR TL 230-400-50
EN
3142616
3142617
3142618
3142619

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Summary of Contents for Ecoflam OILFLAM 400.1 PR TL

  • Page 1 ТЮМЕНЬ : +7 (3452) 60-84-52 СУРГУТ : +7 (932) 402-58-83 КУРГАН : +7 (3522) 66-29-82 НИЖНЕВАРТОВСК : +7 (3466) 21-98-83 OILFLAM 300.1 PR TC 230-400-50 3142616 OILFLAM 300.1 PR TL 230-400-50 3142617 OILFLAM 400.1 PR TC 230-400-50 3142618 OILFLAM 400.1 PR TL 230-400-50 3142619...
  • Page 2 INDEX OILFLAM 300.1 OILFLAM 400.1 1000 2000 3000 4000 5000 6000 General warnings - Conformity declaration Burner designation - Modular delivery system Burner description Electrical control panel Technical data Working fields Test boiler - Flame dimension Overall dimensions Oil operating mode - General safety functions Installation Fitting the burner to the boiler Heavy oil preparating ring...

  • Page 3: General Warnings - Conformity Declaration

    Ecoflam burners have been designed and built in compliance with all current regulations and directives. All burners comply to the safety and energy saving operation regulations within the standard of their respective performance range.

  • Page 4: Burner Designation

    BURNER DESIGNATION OILFLAM 300.1 PR TC 230-400-50 RANGE NAME BY FUEL TYPE OILFLAM Heavy oil MODEL SIZE (Gas: kW; Oil: kg/h) OILFLAM 300.1 264 kg/h - 3000 kW EMISSIONS Standard Class 1 - OIL EN267 (<250 mg/kWh) OPERATION TYPE 2 stages progressive mechanical 2 stages modulating mechanical with PID 2 stages modulating electronic HEAD TYPE...

  • Page 5: Burner Description

    BURNER DESCRIPTION LEGENDA 12. Lifting eyebolts 1. Housing 14. Mechanical cam oil 2. Electrical control panel 15. Servomotor 3. Blower motor 18. Oil pressure regulator 4. Pump 6. Blast tube 8. Burner fixing flange 9. Air flap regulation 11. Silencer Control panel Main switch I/0 RWF 40...

  • Page 6: Technical Data

    TECHNICAL DATA MODEL OILFLAM 300.1 OILFLAM 400.1 3.000 3.900 Thermal power max. 2.580.000 3.354.000 kcal/h kg/h 1.000 1.300 Thermal power min. 867.300 1.127.500 kcal/h 88,5 kg/h Operation mode Progressive mechanical heavy oil / gas - Modulating with PID Type Regulation ratio nominal 1÷3 HEAVY OIL Type Fuel...

  • Page 7: Working Fields

    WORKING FIELDS Calculation of mbar burner output Q F = Burner output (kW) Q N = Rated boiler output(kW) η = Boiler efficiency (%) OILFLAM 400.1 Q F = Q N x 100 η Working fields The working field shows burner output as a function of combustion chamber pressure.

  • Page 8: Overall Dimensions

    OVERALL DIMENSIONS D (D1) D = Short head D1= Long head OILFLAM 300.1 OILFLAM 400.1 Dimensions (mm) OILFLAM 300.1 1205 OILFLAM 400.1 1205 Burner-boiler mounting flange Fixing hole dimensions are “I” and “L” as per dimension table. Boiler hole shall be done according to the blast tube dimension “F” plus 15-25 mm in order to be able to extract it during maintenance.

  • Page 9: Oil Operating Mode - General Safety Functions

    OIL OPERATING MODE - GENERAL SAFETY FUNCTIONS START-UP MODE regular shut-off. positions. The burner will be turned off The startup program of the burner has now from its partial-load position. The air As soon as the furnace system is required been completed.

  • Page 10: Installation

    INSTALLATION Fitting the burner to the boiler WARNING: handling and moving operations must be carried out by specialised personnel. Use the eyebolts to lift the burner in order that it will not overturn and fall down. To perform the installation of the burner into the boiler drill the boiler plate according to the dimension given on this manual and place the burner towards it by...
  • Page 11 Ecoflam heavy oil and dual fuel heavy oil ACCESSORIES burners do have in the electrical panel the fuel Service tanks + Pumps units.
  • Page 12 INSTALLATION Oil connection WARNING: make sure that the feeding line is properly dimensioned and is in compliance with the local safety rules and code of practise in the country of installation HYDRAULIC CIRCUIT HEAVY OIL FEEDING 176: oil pump 178: solenoid valve 180: nozzle rod 184: output control valve 311: return oil pressure switch...
  • Page 13 INSTALLATION Heavy oil preparation ring scheme LEGENDA 1 - Burners 2 - Service tank 3 - Electric heaters 4 - Safety and operation thermostat 5 - Level switch (working + safety ) 6 - Heating coil 7 - Self-cleaning oil filter 8 - Load pumps 9 - Ring pumps 10 - Oil ring control pressure device...

  • Page 14: Nozzle Selection

    INSTALLATION commissioning it must be ensured that pump never run dry. NOZZLE SELECTION Please refer to diagram to select Ecoflam recommended nozzle for the output that is required given the output necessary in the installation. Intake from Tank Regular maintenance is highly recommended.
  • Page 15 INSTALLATION Electrical connections WARNING: Electrical wiring must be carried out with electrical supply disconnected and with burner switch in position OFF. Electrical supply must correspond to the one shown on the burner label. APPLICABLE STANDARD ELECTRICAL CONNECTION PROBES CONNECTION The electrical connection work comprising all the installation materials, terminals and 1) of the burner ACTIVE PROBE CONNECTION...

  • Page 16: Checks Before Commissioning

    START-UP: CHECKING PROCEDURE Prior to the initial fuel feed start make CHECKS BEFORE COMMISSIONING: a functional test of the burner program OIL START-UP flow: • That the burner is assembled in Open all shut-off valves of oil supply accordance with the instructions given system.

  • Page 17: Exhaust Gas Test

    EXHAUST GAS TEST To ensure an economically efficient and DETERMINING THE VOLUMETRIC GAS 1000 = 1136 kW trouble-free operation of the system it will FLOW RATE 0,88 be necessary to adjust the burner The thermal furnace output of a boiler (QF) specifically in accordance with the furnace is the amount of heat supplied with the gas system.
  • Page 18 START-UP Fuel selection - Start-up Select the oil operation in order to proceed with start up on the oil side. On the selector put the operation on minimum capacity. SAMA 0 : operating elements locked in an intermediate MAIN SWITCH position. 0=STOP 1 : operation on maximum capacity 1=UP...
  • Page 19 START-UP Gefran setting Display Decrease key Increase key “Function” key The display shows oil temperature. The 4 leds are related to the following functions: • Out 1: contact driving working heaters • Out 2: contact driving upper heaters KMRL1 • Out 3: contact driving upper heaters KMRL2 •...
  • Page 20 START-UP Adjusting the maximum oil flow rate Put the selector on the maximum operation. Adjust the oil pressure reading the value on the return manometer / pressure gauge according to the nozzle tables provided in the appendix. NOTE: the pump pressure is set from the factory at the pressure required nozzle pressure required as per table of nozzle selection in appendix.
  • Page 21 START-UP Adjusting the intermediate burner capacity In order to adjust intermediate capacity of the burner use the selector on position 0 to stop the stroke and regulate the cam on the different screw position. The adjustment shall be done according to the drawing in order to have the correct combustion value in each point “+/-“...

  • Page 22: Maintenance Program

    MAINTENANCE PROGRAM Burner and boiler servicing must only be carried out by authorised qualied personnel at least once a year. Depending on the type of installation, shorter maintenance intervals may be necessary. The system operator is advised to take out a maintenance contract to guarantee regular servicing. WARNING: Use original spare parts.

  • Page 23: Oil Filter Cleaning

    MAINTENANCE PROGRAM REMOVING THE FIRING HEAD POSITION OF ELECTRODES 3 ÷ 4 mm Ignition Electrode ATTENTION: to remove the nozzle use the suitable box wrench taking care to not damage the electrodes. 5 ÷ 6 mm Check the position of the electrodes after any intervention as wrong position could cause ignition troubles.

  • Page 24: Troubleshooting Instructions

    TROUBLESHOOTING INSTRUCTIONS The list of faults/causes/possible solutions for a set of main failures is a guideline for professional personell authorised to carry out service and maintenance. Irregular burner operation or malfunction: check that every adjustment parameter is correctly set as per instruction on this manual. TROUBLESHOOTING TABLE OIL OPERATION CAUSES...

  • Page 25: Operating Trouble

    OPERATING TROUBLE In case of operating trouble it should be If the trouble is not found to be due to any Do not press the fault eliminate key longer checked whether the system is in proper of the above-mentioned points it will be than 10 seconds.
  • Page 26 APPENDIX Control box - Damper actuators A: Starting type interval A-B: Flame development interval B: Burner has reached operating position B-C: Burner operation (heat generation) C-D: Regular shut-off t1: Pre-ventilating time t2: Safety time t3: Pre-ignition time t4: Fuel valve enable t5: Load regulator enable t11: “OPEN”...
  • Page 27 APPENDIX Fluidics nozzle chart Spray 50° 70° 90° angle Supply Return 25 Bar pressure RETURN NOZZLE The nozzle type Fluidics W is a by-pass nozzle with integrated spring-loaded cut-off needle. The throughput rate is controlled by varying the return pressure while keeping the supply pressure at a constant level.
  • Page 28 APPENDIX Bergonzo nozzle tables 420010466301...
  • Page 29 APPENDIX Bergonzo nozzle tables 420010466301...
  • Page 30 APPENDIX Pumps and pressure regulators PUMP SUNTEC TA TECHNICAL DATA Note: All TA models are delivered for two-pipe system (by-pass plug fitted in vacuum gauge port). For one-pipe system, the by-pass plug must be removed and the return port sealed by steel plug and washer. PUMP Oil under suction IDENTIFICATION...
  • Page 31 APPENDIX Electrical diagrams 420010466301...
  • Page 32 APPENDIX Electrical diagrams 420010466301...
  • Page 33 APPENDIX Electrical diagrams 420010466301...
  • Page 34 APPENDIX Spare parts 420010466301...
  • Page 35 APPENDIX Spare parts list OILFLAM 300.1 PR OILFLAM 400.1 PR N° DESCRIPTION code code PUMP SUNTEC TA3C40107 65322992 65322992 HEATING ELEMENT PUMP 50 W 65323072 65323072 HOSES 25 x1500 65323181 65323181 COIL EL011 65323809 65323809 CONETTORE BOBINA EL011 65323571 65323571 MANOMETER 65324105 65324105 COVER 65320678 65320678 GLASS...
  • Page 36 APPENDIX Spare parts list TC = SHORT HEAD TL = LONG HEAD 420010466301...
  • Page 37 420010466301...
  • Page 38 420010466301...
  • Page 39 420010466301...

This manual is also suitable for:

Oilflam 400.1 prOilflam 300.1 prOilflam 300.1 pr tcOilflam 300.1 pr tlOilflam 400.1 pr tc

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