Table of Contents
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Table of Contents
Related Manuals for SKF ZPU 02
Summarization of Contents
Declarations of Incorporation
EC Declaration of Incorporation
Details of the EC Declaration of Incorporation according to Directive 2006/42/EC.
UK Declaration of Incorporation
Details of the UK Declaration of Incorporation under Machinery Safety Regulations.
Safety Presentation and Layout
Safety Alerts Explained
Explanation of safety alerts: DANGER, WARNING, CAUTION, NOTICE.
Document Conventions
Guide to illustrations, text layout, bullet points, and legends.
1 Safety Instructions
General Safety & Handling
General safety, electrical safety, and product handling guidelines.
Intended Use & Authorized Personnel
Specifies intended use and authorized personnel for operating the product.
Foreseeable Misuse and Prohibitions
Details on foreseeable misuse, prohibited activities, and referenced documents.
Safety Markings, Shutdown, and Assembly Precautions
Information on type plates, markings, emergency shutdown, and assembly preparation.
First Start-up and Residual Risks
Procedures for first start-up and identification of residual risks during product lifecycle.
2 Lubricants
Lubricant Selection and Compatibility
Guidance on selecting lubricants, material compatibility, and temperature properties.
Solid Lubricants
Rules and limitations for using solid lubricants in lubrication systems.
3 Overview, Functional Description
Pump Designs Overview (E, V)
Overview of pump designs E and V, detailing their components and applications.
Pump Design F and Fill Level Monitoring
Description of pump design F and fill level monitoring using an ultrasonic sensor.
4 Technical Data
Pump Specifications (ZPU 01/02)
Key technical data for ZPU 01 and ZPU 02 pumps, including performance and physical characteristics.
Drive Motors 380-480V AC
Technical data for 380-480V AC drive motors, with and without gearboxes.
Drive Motors 500V AC
Technical data for 500V AC drive motors, with and without gearboxes.
Ultrasonic Sensor Technical Data
Technical specifications, electrical connection, and display states for the ultrasonic sensor.
Sensor Electrical Connection and Circuit States
Details on electrical connection, cable colors, and circuit states of the ultrasonic sensor.
Switching Points and Tightening Torques
Ultrasonic sensor switching points and torque specifications for various pump components.
Pump Type Identification Code
Detailed explanation of the pump type identification code and its constituent parameters.
5 Delivery, Returns, Storage
Delivery, Returns, and Storage Conditions
Guidelines for product delivery, returns, and storage, including temperature and periods.
6 Assembly
General Assembly and Transportation Safety
Safety instructions for product assembly and internal transportation, emphasizing weight and device risks.
Mechanical Connection and Mounting Dimensions
Information on mechanical connection and minimum mounting dimensions for different pump designs.
Assembly Holes and Electrical Connection
Instructions for assembly holes and electrical connection of the drive motor and ultrasonic sensor.
Filling Procedures and Bleeding
Detailed instructions for filling the pump reservoir and bleeding the pump before operation.
Lubrication Line Connection Guidelines
Guidelines for safe and effective connection of lubrication lines, including routing and pressure considerations.
7 First Start-up
Pre-Start Inspections
Checklist for essential inspections before the initial operation of the pump.
In-Use Inspections
Checklist for essential inspections during the initial operation of the pump.
8 Operation
Normal Operation
Overview of automatic pump operation and required activities during normal use.
Lubricant Top-up
Procedures for refilling lubricant as described in the "Filling with lubricant" section.
9 Maintenance
Maintenance Activities Checklist
Checklist for routine maintenance activities and general guidance on setting intervals.
Gearbox Maintenance
Maintenance schedule for gearboxes, including oil quality and visual inspection.
Motor Maintenance
Procedures for checking and replacing motor bearing grease, including safety warnings.
Lubricant Filter Maintenance
Step-by-step guide for cleaning or replacing the lubricant filter in pump design F.
10 Cleaning
Cleaning Procedures and Safety
Guidelines for interior and exterior cleaning, including safety precautions for electrical components and hazardous substances.
11 Faults, Causes, and Remedies
Troubleshooting Guide
A comprehensive table listing common faults, their probable causes, and recommended solutions.
12 Repairs
Pump Element Replacement
Detailed instructions for replacing pump elements in design E, with safety measures.
Pump Cylinder Replacement (F & V)
Procedures for replacing pump cylinders in designs F and V.
Pressure Regulating Valve Replacement
Procedures for replacing pressure regulating valves in pump designs V and F.
13 Shutdown, Disposal
Shutdown, Disassembly, and Disposal
Guidelines for temporary shutdown, permanent disassembly, and proper disposal of the product.
14 Spare Parts
Motor Spare Parts
List of spare motors, including their designations, item numbers, and figures.
Gearbox and Packing Ring Spare Parts
Spare parts listing for gearboxes and packing rings used with motors and pump housings.
Pump Element, Plug Screw, and Valve Spare Parts
Spare parts for pump elements, plug screws, pressure limiting valves.
Bridge Assemblies Spare Parts
Spare parts for bridge assemblies for pump designs F and V, listing components and item numbers.
Filter, Gauge, and Sensor Spare Parts
Spare parts for filters, pressure gauges, check valves, and ultrasonic sensors.
15 Accessories
Optional Fill Connections
Details on available accessories, specifically button-head lubricating nipples and fill connections.
16 Appendix
China RoHS Table
Table detailing hazardous substance content in components, as per China RoHS regulations.
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