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Manuals
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SKF Manuals
Water Pump
ZPU 01
Assembly instructions manual
SKF ZPU 01 Assembly Instructions Manual
Lubricant feed pump
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Contents
Table of Contents
Bookmarks
Table of Contents
Masthead
Table of Contents
Safety Alerts, Visual Presentation, and Layout
Safety Instructions
General Safety Instructions
General Electrical Safety Instructions
General Behaviour When Handling the Product
Intended Use
Persons Authorized to Use the Product
Foreseeable Misuse
Referenced Documents
Prohibition of Certain Activities
Painting Plastic Components and Seals
Safety Markings on the Product
Note on the Type Plate
Notes on CE Marking
Note on UKCA Marking
Note on EAC Marking
Note on China Rohs Mark
Emergency Shutdown
Assembly, Maintenance, Fault, Repair
First Start-Up, Daily Start-Up
Residual Risks
Lubricants
General Information
Material Compatibility
Temperature Properties
Aging of Lubricants
Avoidance of Faults and Hazards
Solid Lubricants
Overview, Functional Description
Overview
Designs
Design "E
Design "V
Design "F
Fill Level Monitoring (XYBU)
Technical Data
Pump ZPU 01
Drive Motors
Motors 380 - 480 V AC
Motors 380 - 480 V AC with Gearbox
Motors 500 V AC
Motors 500 V AC with Gearbox
Ultrasonic Sensor 664-853Xx-X
Switching Points of Ultrasonic Sensor for Reservoir Design XYBU
Tightening Torques
Pump Type Identification Code ZPU 01
Basic Parameters and Reservoir Design
Delivery, Returns, Storage
Delivery
Return Shipment
Storage
Storage Temperature Range
Storage Conditions for Products Filled with Lubricant
Storage Period up to 6 Months
Storage Period between 6 and 18 Months
Storage Period more than 18 Months
Declaration of Decontamination
Assembly
General Safety Instructions
Internal Transportation
Mechanical Connection
Minimum Mounting Dimensions
Assembly Holes
Electrical Connection
Filling with Lubricant
Filling Via the Reservoir Cover
Filling Via the Fill Connection (Optional)
Pumps with an Ultrasonic Sensor
Pumps Without an Ultrasonic Sensor
Bleeding the Pump
Connection of the Lubrication Line
First Start-Up
Inspections before First Start-Up
Inspections During First Start-Up
Operation
Operating the Pump
Top up Lubricant
Maintenance
Maintenance of the Gearbox
Required Oil Quality
Maintenance of the Motor
Checking the Bearings
Required Grease Quality
Replacing the Bearing Grease
Cleaning/Replacing the Lubricant Filter (Pump Design F)
Cleaning
Basics
Interior Cleaning
Exterior Cleaning
Faults, Causes, and Remedies
Repairs
Replace Pump Element
General Notes
Pump Design "E
Pump Designs F and V
Replace Pressure Regulating Valve
Pump Design "V
Pump Design "F
Shutdown, Disposal
Temporary Shutdown
Permanent Shutdown, Disassembly
Disposal
Spare Parts
Motors 380 - 480 VAC
Motors 380 - 480 VAC with Gearbox
Motors 500 VAC
Motors 500 VAC with Gearbox
Gearboxes
Packing Ring, Motor - Gearbox
Packing Ring, Gearbox - Pump Housing
Pump Element for Pump Design E
Plug Screw for Pump Design E
Pressure Limiting Valve for Pump Design E
Bridge for Pump Design F1 (ZPU01) Complete with One Pump Element
Bridge for Pump Design F2 (ZPU02) Complete with Two Pump Elements
Bridge for Pump Design V1 (ZPU01) Complete with One Pump Element
Bridge for Pump Design V2 (ZPU02) Complete with Two Pump Elements
Filter for Pump Design F
Pressure Gauge for Pump Designs F and V
Check Valve for Pump Designs F and V, Complete
Ultrasonic Sensor
Accessories
Button-Head Lubricating Nipple (Optional Fill Connection)
Fill Connection ZPU 01/02
Appendix
China Rohs Table
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Assembly Instructions
Lubricant feed pump
ZPU 01 and ZPU 02
Created on:
14.12.2023
Document no.:
951-171-016-EN
Version:
04
Read these instructions
before installation or start-
up of the product and keep
them readily available for
consultation.
Table of
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This manual is also suitable for:
Zpu 02
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