SKF ZPU 02 Manuals

Manuals and User Guides for SKF ZPU 02. We have 1 SKF ZPU 02 manual available for free PDF download: Assembly Instructions Manual

SKF ZPU 02 Assembly Instructions Manual (48 pages)

Lubricant feed pump

Brand: SKF | Category: Water Pump | Size: 2 MB

Masthead
4
Table of Contents
5
Safety Alerts, Visual Presentation, and Layout
7
Safety Instructions
8
General Safety Instructions
8
General Electrical Safety Instructions
8
General Behaviour When Handling the Product
8
Intended Use
8
Persons Authorized to Use the Product
9
Foreseeable Misuse
9
Referenced Documents
9
Prohibition of Certain Activities
9
Painting Plastic Components and Seals
9
Safety Markings on the Product
9
Note on the Type Plate
10
Notes on CE Marking
10
Note on UKCA Marking
10
Note on EAC Marking
10
Note on China Rohs Mark
10
Emergency Shutdown
10
Assembly, Maintenance, Fault, Repair
10
First Start-Up, Daily Start-Up
11
Residual Risks
12
Lubricants
13
General Information
13
Material Compatibility
13
Temperature Properties
13
Aging of Lubricants
13
Avoidance of Faults and Hazards
13
Solid Lubricants
13
Overview, Functional Description
14
Overview
14
Designs
14
Design "E
14
Design "V
14
Design "F
15
Fill Level Monitoring (XYBU)
15
Technical Data
16
Pump ZPU 01
16
Drive Motors
17
Motors 380 - 480 V AC
17
Motors 380 - 480 V AC with Gearbox
17
Motors 500 V AC
18
Motors 500 V AC with Gearbox
18
Ultrasonic Sensor 664-853Xx-X
19
Switching Points of Ultrasonic Sensor for Reservoir Design XYBU
21
Tightening Torques
21
Pump Type Identification Code ZPU 01
22
Basic Parameters and Reservoir Design
22
Delivery, Returns, Storage
23
Delivery
23
Return Shipment
23
Storage
23
Storage Temperature Range
23
Storage Conditions for Products Filled with Lubricant
23
Storage Period up to 6 Months
23
Storage Period between 6 and 18 Months
23
Storage Period more than 18 Months
23
Declaration of Decontamination
23
Assembly
24
General Safety Instructions
24
Internal Transportation
24
Mechanical Connection
25
Minimum Mounting Dimensions
25
Assembly Holes
26
Electrical Connection
26
Filling with Lubricant
27
Filling Via the Reservoir Cover
27
Filling Via the Fill Connection (Optional)
27
Pumps with an Ultrasonic Sensor
27
Pumps Without an Ultrasonic Sensor
27
Bleeding the Pump
27
Connection of the Lubrication Line
28
First Start-Up
29
Inspections before First Start-Up
29
Inspections During First Start-Up
29
Operation
30
Operating the Pump
30
Top up Lubricant
30
Maintenance
31
Maintenance of the Gearbox
32
Required Oil Quality
32
Maintenance of the Motor
32
Checking the Bearings
32
Required Grease Quality
32
Replacing the Bearing Grease
32
Cleaning/Replacing the Lubricant Filter (Pump Design F)
33
Cleaning
34
Basics
34
Interior Cleaning
34
Exterior Cleaning
34
Faults, Causes, and Remedies
35
Repairs
36
Replace Pump Element
36
General Notes
36
Pump Design "E
36
Pump Designs F and V
37
Replace Pressure Regulating Valve
37
Pump Design "V
37
Pump Design "F
37
Shutdown, Disposal
38
Temporary Shutdown
38
Permanent Shutdown, Disassembly
38
Disposal
38
Spare Parts
39
Motors 380 - 480 VAC
39
Motors 380 - 480 VAC with Gearbox
39
Motors 500 VAC
39
Motors 500 VAC with Gearbox
39
Gearboxes
40
Packing Ring, Motor - Gearbox
40
Packing Ring, Gearbox - Pump Housing
40
Pump Element for Pump Design E
41
Plug Screw for Pump Design E
41
Pressure Limiting Valve for Pump Design E
41
Bridge for Pump Design F1 (ZPU01) Complete with One Pump Element
41
Bridge for Pump Design F2 (ZPU02) Complete with Two Pump Elements
42
Bridge for Pump Design V1 (ZPU01) Complete with One Pump Element
42
Bridge for Pump Design V2 (ZPU02) Complete with Two Pump Elements
42
Filter for Pump Design F
43
Pressure Gauge for Pump Designs F and V
43
Check Valve for Pump Designs F and V, Complete
43
Ultrasonic Sensor
43
Accessories
44
Button-Head Lubricating Nipple (Optional Fill Connection)
44
Fill Connection ZPU 01/02
44
Appendix
45
China Rohs Table
45

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