Bomag BW 211 PD-4 Service Manual
  1. Manuals
  2. Brands
  3. Bomag Manuals
  4. Construction Equipment
  5. BW 211 PD-4
  6. Service manual

Bomag BW 211 PD-4 Service Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Service - Manual
BW 211 D-4 / PD-4
BW 213 D-4 / PD-4
S/N 101 582 40 .....> S/N 101 582 41 .....> S/N 101 582 45 .....>
Catalogue number.
008 911 45
S/N 101 582 46 ....> S/N 101 582 50 ....>
Single drum roller
01/2007

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the BW 211 PD-4 and is the answer not in the manual?

Questions and answers

Related Manuals for Bomag BW 211 PD-4

Summary of Contents for Bomag BW 211 PD-4

  • Page 1 Service - Manual BW 211 D-4 / PD-4 BW 213 D-4 / PD-4 S/N 101 582 40 ..> S/N 101 582 41 ..> S/N 101 582 45 ..> S/N 101 582 46 ..> S/N 101 582 50 ..> Single drum roller Catalogue number.
  • Page 2 Find manuals at https://best-manuals.com...

  • Page 3: Table Of Contents

    6.3 Current and voltage 6.4 Resistance 6.5 Series / parallel connection 6.6 Ohm's law 6.7 Electrical energy 6.8 Formula diagram 6.9 Metrology 6.10 Diodes, relays, fuses 6.11 Batteries 6.12 Three-phase generator 6.13 Electric starter 008 911 45 BOMAG Find manuals at https://best-manuals.com...
  • Page 4 7.1 Special tools, electrics Electronic modules 8.1 Seat contact module Speedometer Module 9.1 Speedometer module Service Training 10.1 Electrics BEM (BOMAG Evib-meter) 10.2 Service Training Engine 11.1 Diesel engine, general 11.2 Service side 11.3 Starter side 11.4 Lubrication oil circuit 11.5 Oil pressure switch and low oil pressure circuitry...
  • Page 5 15.2 Repair overview oscillating articulated joint 15.3 Removing and installing the oscillating articulated joint 15.4 Dismantling the oscillating articulated joint 15.5 Assembling the oscillating articulated joint Suppliers documentation 16.1 Travel pump series 90R 008 911 45 BOMAG Find manuals at https://best-manuals.com...
  • Page 6 16.3 Vibration pump 42R 041 16.4 Vibration motor A10FM 16.5 MS/MSE 02 ..18 16.6 Axle DANA 192 Circuit diagrams 17.1 Wiring diagram 17.2 Wiring diagram 17.3 Wiring diagram 17.4 Hydraulic diagram 1021 BOMAG 008 911 45 Find manuals at https://best-manuals.com...

  • Page 7: General

    1 General 008 911 45 BOMAG Find manuals at https://best-manuals.com...

  • Page 8: Introduction

    It is highly recommended to have repairs to critical systems, such as steering, brakes and travel drive, sole carried out by a BOMAG workshop. Untrained persons should NEVER UN- TERTAKE SUCH REPAIR WORK.

  • Page 9: Safety Regulations

    Repair work shall only performed by appropriately during repair work. trained personnel or by the after sales service of BOMAG. Tools, lifting gear, lifting tackle, supports and other auxiliary equipment must be fully functional and in Any suggestions, safety precautions and warn- safe condition.
  • Page 10 Wear protective clothes and safety gloves, if possi- ble. If there is a risk of eye contact you should protect your eyes appropriately, e.g. chemistry goggles or BOMAG 008 911 45 Find manuals at https://best-manuals.com...
  • Page 11 Synthetic rubber decomposed by a glowing cigarette. The resulting substances are highly toxic and must not be in- Many O-rings, hoses and similar parts, which are ap- haled. parently made of natural rubber, are actually made of 008 911 45 BOMAG...
  • Page 12 Special safety regulations handling or operating pressure vessels. Secure pressure vessels against tipping over or roll- Use only genuine BOMAG spare parts for repair ing away. purposes. Original parts and accessories have been specially designed for this machine.
  • Page 13 There is a danger of scalding when draining off en- gine or hydraulic oil at operating temperature. on machines with rubber tires a tire may busr if in- correctly assembled. This can cause severe injury. Do not exceed the specified highest permissible tire pressure. 008 911 45 BOMAG...

  • Page 14: General Repair Instructions

    Several faults very rarely occur at the same time, but it is not impossi- ble. Do not disconnect or connect battery or generator while the engine is running. Do not operate the main battery switch under load. BOMAG 008 911 45...
  • Page 15 Caution Switch off the main battery switch, doisconnect the generator and pull the plug out on the control unit before starting welding work. 008 911 45 BOMAG...
  • Page 16 Fill new hydraulic units with hydraulic oil before starting operation. After changing a component thoroughly flush and bleed the entire hydraulic system. Perform measurements at operating temperature of the hydraulic oil (approx. 40 ¯C). BOMAG 008 911 45...
  • Page 17 Before opening all components should have elements is not predictable. The use of leak detec- warmed up to ambient temperature, to avoid that 008 911 45 BOMAG...
  • Page 18 Never operate the compressor over longer periods layer. In case of a separation the hose needs to be of time with high engine speeds without a sufficient replaced. amount of refrigerant in the system. This could probably cause overheating and internal damage. BOMAG 008 911 45...
  • Page 19 Slide the seal over the shaft, with the lip facing to- wards the fluid to be sealed. Note If possible, use an assembly sleeve 1 (Fig. 2), to pro- tect the lip from being damaged by sharp edges, 008 911 45 BOMAG...
  • Page 20 Move the outer race gently to and fro while holding it by the inner race; check for resistance while rotat- ing and replace the bearing if it does not work cor- rectly. Lubricate the bearing with an appropriate lubricant before reinstalling. BOMAG 008 911 45...
  • Page 21 When assembling the bearing to the shaft load must only be applied to the inner race 1 (Fig. 6). When fitting the bearing into the housing load must only be applied to the outer race (2). 008 911 45 BOMAG...
  • Page 22 However, these values are by no means identical with the tightening torques, which are to be set on a torque wrench. The corresponding calculation requires a higher effort and, in the end, depends on the materials to be bolted together. BOMAG 008 911 45...
  • Page 23 Fig. 9 Identification of nuts in clock system For small nuts (Fig. 9) the clock system can be used for identification. The 12 o'clock position is identified by a dot or the manufacturer's symbol. The strength class is identified by a dash (b). 008 911 45 BOMAG...

  • Page 24: Tightening Torques

    M16 x 1.5 M18 x 1.5 M20 x 1.5 M22 x 1.5 1058 M24 x 2 1098 1294 M27 x2 1147 1578 1920 M30 x 2 1568 2254 2695 μ Coefficient of friction tot. = 0,14 BOMAG 008 911 45...
  • Page 25 Tightening torques Nm Thread diameter 10.9 M12x1.5 M14x1.5 M18x1.5 300 - 350 M20x1.5 400 - 500 M22x1.5 500 - 600 μ Coefficient of friction tot. = 0,14 These values result in a 90% utilization of the yield point 008 911 45 BOMAG...
  • Page 26 Unified Fine Thread Tightening torques Nm Screw dimension 10.9 12.9 1/4“ - 28 5/16“ - 24 3/8“ - 24 7/16“ - 20 1/2“ - 20 9/16“ - 18 5/8“ - 18 3/4“ - 16 7/8“ -14 1050 BOMAG 008 911 45...
  • Page 27 1600 1 1/8“ - 12 1350 1900 2300 1 1/4“ - 12 1900 2700 3200 1 3/8“ - 12 2600 3700 4400 1 1/2“ - 12 3300 4600 5600 μ Coefficient of friction tot. = 0,14 008 911 45 BOMAG...
  • Page 28 Tightening torques BOMAG 008 911 45...

  • Page 29: Technical Data

    2 Technical data 008 911 45 BOMAG...

  • Page 30: Technische Daten

    Technische Daten BOMAG Central Service Seite 1 von 2 BOMAG Central Service - Technical data and adjustment values Status: 2007-01-12 Product type: BW 211 D/PD Serie 4 Type No.: 582 40/41/45 Serial numbers from: 101 582 40/41/45 1001 Engine: Type:...
  • Page 31 Technische Daten BOMAG Central Service Seite 2 von 2 Vibration pump: Type: 42R 041 System: Axial piston-swash plate Max. displacement: 41 cm Starting pressure: 345+26 bar Operating pressure, soil dependent: ca.100 bar Vibration motor: Type: A10FM 45 System: Axial piston-swash plate...
  • Page 32 Technische Daten BOMAG Central Service Seite 1 von 2 BOMAG Central Service - Technical data and adjustment values Status: 2007-01-12 Product type: BW 213 D/PD Serie 4 Type No.: 582 46/50 Serial numbers from: 101 582 46/50 1001 Engine: Type:...
  • Page 33 Technische Daten BOMAG Central Service Seite 2 von 2 Vibration pump: Type: 42R 041 System: Axial piston-swash plate Max. displacement: 41 cm Starting pressure: 345+26 bar Operating pressure, soil dependent: ca.100 bar Vibration motor: Type: A10FM 45 System: Axial piston-swash plate...
  • Page 34 Technische Daten Fig. 10 Dimensions in 2960 2250 1500 2268 2972 5808 2130 BW 211 D-4 2960 2250 1480 2268 2972 5808 2130 BW 211 PD-4 BW 211 D-4 BW 211 PD-4 Weights Operating weight (CECE) 10950 11930 with ROPS and cabin...
  • Page 35 Technische Daten BW 211 D-4 BW 211 PD-4 Brakes Service brake hydrostatic hydrostatic Parking brake hydr.-mech. hydr.-mech. Steering Type of steering articulated articulated Steering operation hydrostatic hydrostatic Vibration Vibrating drum Drive system hydrostatic hydrostatic Frequency 30/36 30/36 Amplitude 1,8/0,9 1,64/0,82...
  • Page 36 0 ... 7 0 ... 7 Travel speed (3) km/h 0 ... 8 0 ... 8 Travel speed (4) km/h 0 ... 11 0 ... 11 Max. gradability without/ 45/43 47/45 with vibration (soil de- pendent) BOMAG 008 911 45...
  • Page 37 Vibrating drum Drive system hydrostatic hydrostatic Frequency 30/36 30/36 Amplitude 1,9/1,0 1,8/0,94 Tires Tire size 23.1-26/12PR 23.1-26/12PR Air pressure Filling capacities Engine Litres Fuel Litres Hydraulic oil Litres Coolant Litres The right for technical modifications remains reserved 008 911 45 BOMAG...

  • Page 38: Maintenance Chart

    Intake = 0,3 mm Exhaust = 0,5 mm 5.25 Check, replace the ribbed V-belt 5.26 Check the engine mounts 5.27 Oil change in drive axle min. 1x per year 5.28 Oil change in wheel hubs min. 1x per year BOMAG 008 911 45...
  • Page 39 Oil change intervals depend on quality of oil and fuel (sulphur content) Oil change intervals after 250 h, after 500 h, after 1000 h, and then every 1000 h. Also in case of repair in the hydraulic system. Also in case of repair in the hydraulic system. 008 911 45 BOMAG...

  • Page 40: Table Of Fuels And Lubricants

    E3/96/E5-02 E4-99 CH-4/CG-4 DHD-1 The exact assignment of the approved oil qualities and oil change intervals can be taken from the follow- ing section "Lubrication oil change intervals". Consult your local service station if in doubt. BOMAG 008 911 45...
  • Page 41 In most cases a sufficient cold resistance can also be per year, irrespective of the operating hours reached. achieved by adding flow enhancing fuel additives. Consult the engine manufacturer. ACEA E3-96/E5-02 E4-99 = 500 operating hours European Engine Oil Sequences American Petroleum Institute 008 911 45 BOMAG...
  • Page 42 On request the hydraulic system can also be filled with existence of a standardization, BOMAG does general- ester based biodegradable hydraulic oil (Panolin HLP ly not approve any RME-fuels. If this is neglected the Synth.

  • Page 43: Connection Overview

    3 Connection overview 008 911 45 BOMAG...

  • Page 44: Connection Overview

    Connection overview Fig. 1 Travel pump BOMAG 008 911 45...
  • Page 45 17 High pressure port B, high frequency motor 18 Charge pump, internal 36 Leak oil connection F, leak oil from vibration motor 19 Connection L2, to drum drive motor (flushing) 37 Radiator inlet 20 Adjustment screw, high frequency 008 911 45 BOMAG...
  • Page 46 Connection overview BOMAG 008 911 45...

  • Page 47: Tests And Adjustments

    4 Tests and adjustments 008 911 45 BOMAG...

  • Page 48: Special Tools, Tests And Adjustments

    Special tools, tests and adjustments 4.1 Special tools, tests and adjustments 1. Vibration reed frequency meter 1000 - 4000 rpm 17 - 67 Hz BOMAG part-no.: 300 120 80 Fig. 1 2. Sirometer (frequency meter) 800 - 50.000 rpm 14 - 750 Hz BOMAG part-no.: 059 710 02...
  • Page 49 Special tools, tests and adjustments 5. Digital rpm-meter for petrol engines BOMAG part-no.: 059 711 12 Fig. 5 6. Digital rpm-meter, optical/mechanical, universal BOMAG part-no.: 079 948 98 Fig. 6 7. Infrared manual thermometer, -18 to 275°C BOMAG part-no.: 057 668 06 Fig.
  • Page 50 2X 400 bar pressure gauges 4 pressure test hoses Fig. 9 10. Pressure test hoses 1000 mm BOMAG part-no.: 079 930 02 2500 mm BOMAG part-no.: 079 930 03 Fig. 10 11. Pressure gauge 60 bar BOMAG part-no.: 059 721 07 600 bar BOMAG part-no.: 059 721 04...
  • Page 51 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

Table of Contents

Save PDF