Bomag BW 212 D-40 Service Manual

Bomag BW 212 D-40 Service Manual

Single drum roller

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Service - Manual
BW 211 / 212 / 213 D-40
BW 211 / 212 / 213 PD-40
S/N 101 582 42 . . . . S/N 101 582 43 . . . . S/N 101 582 44 . . . .
S/N 861 583 00 . . . . S/N 101 583 02 . . . . S/N 101 583 03 . . . . S/N 101 582 55 . . . .
S/N 101 582 47 . . . . S/N 101 582 48 . . . . S/N 101 582 49 . . . .
Catalogue number.
008 911 63
Single drum roller
03/2008

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Summarization of Contents

1 General
1.1 Introduction to the Service Manual
Overview of the manual's purpose, target audience, and recommended usage for efficient repair work.
1.2 Safety Regulations
General Safety and Welding Precautions
Essential safety regulations, accident prevention, and guidelines for safe welding practices.
Hydraulic System and Environment Safety
Safety measures for hydraulic systems and environmental considerations for waste disposal.
Fuel, Engine, and Substance Safety
Safety guidelines for fuel handling, engine work, synthetic rubber, and poisonous substances.
Air Conditioning and Battery Safety
Safety instructions for air conditioning systems and batteries, covering refrigerant and electrical hazards.
Special Safety Regulations and Part Usage
Rules regarding genuine parts, unauthorized modifications, and operational safety.
1.3 General Repair Instructions
Electrics and Diagnostics Procedures
Principles for diagnosing and troubleshooting electrical systems, including wiring and control units.
Electrical System and Welding Work Precautions
Guidance on surge voltages and safe practices during welding operations in electrical systems.
Hydraulic System Maintenance and Commissioning
Detailed instructions for hydraulic system repair, pre-commissioning checks, startup, and post-commissioning.
Air Conditioning System Service and Refrigerant Handling
Procedures for servicing air conditioning systems, including CFC regulations and refrigerant handling.
Fuel Hose Inspection and Integrity
Instructions for inspecting fuel hoses, focusing on the integrity of their layered construction.
Gasket and Seal Assembly Procedures
Guidelines for the correct assembly of gaskets and mating surfaces to prevent leaks and damage.
Radial Seal Assembly Techniques
Detailed steps for lubricating and pressing radial seals into their housing seats correctly.
Feather Key and Ball/Roller Bearing Maintenance
Procedures for inspecting, cleaning, and reassembling feather keys and ball/roller bearings.

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