Bomag BW 211 PD-40 Service Manual

Bomag BW 211 PD-40 Service Manual

Single drum roller

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Service - Manual
BW 211 / 212 / 213 D-40
BW 211 / 212 / 213 PD-40
S/N 101 582 42 . . . . S/N 101 582 43 . . . . S/N 101 582 44 . . . .
S/N 861 583 00 . . . . S/N 101 583 02 . . . . S/N 101 583 03 . . . . S/N 101 582 55 . . . .
S/N 101 582 47 . . . . S/N 101 582 48 . . . . S/N 101 582 49 . . . .
Catalogue number.
008 911 63
Single drum roller
03/2008

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Summarization of Contents

General Information
Introduction to the Manual
Provides context for the manual and outlines its purpose for expert mechanics.
Safety Regulations
Welding Safety Precautions
Guidelines and warnings for performing welding work safely in various environments.
Fault Behavior and Reporting
Instructions on how to react to malfunctions in welding equipment and report them.
Maintenance and Waste Disposal
Procedures for maintenance tasks and proper disposal of waste materials.
Accident First Aid Procedures
Steps to follow in case of accidents involving electric shock, acid, or general injuries.
Handling Used Oils
Guidelines for protecting skin from mineral oils and proper disposal of used oils.
Environmental Protection Guidelines
Prohibition of draining oil into the environment and consulting authorities for disposal.
Hydraulic System Safety
Precautions when working with hydraulic systems, including pressure relief and leak checks.
Fuel Handling Safety
Precautions for handling fuels, including fire risks, ventilation, and battery disconnection.
Hot Fuel Handling Precautions
Measures to take before draining hot fuel, such as cooling and venting the system.
Synthetic Rubber Safety
Information on potential hazards from decomposed synthetic rubber (fluoroelastomer) and safety measures.
Handling Poisonous Substances
Warning about toxic fluids and substances and the need to avoid skin contact.
Engine Safety Precautions
Safety measures for working on the engine, including stopping, cooling, and preventing accidental starting.
Air Conditioning System Safety
Safety guidelines for working with refrigerants, pressure vessels, and air conditioning components.
Pressure Vessel Handling
Rules for safe handling, inspection, and storage of pressure vessels containing refrigerant.
Battery Safety and Handling
Precautions for working with batteries, including eye protection, ventilation, and preventing sparks.
Special Safety Regulations
Rules regarding genuine parts, unauthorized modifications, articulated joint safety, and refueling.
General Repair Instructions
Electrical System Repair
Guidance on the increasing complexity of electrical systems and general repair approaches.
Electrical Diagnostics Strategy
Structured approach to troubleshooting electrical and electronic faults, emphasizing wiring and connections.
Electrical System and Welding Work
Precautions for avoiding surge voltages and specific rules for performing welding work on the electrical system.
Battery Handling Rules
Rules for handling batteries, including avoiding short circuits, proper terminal connection, and pole protection.
Hydraulic System Repair
General instructions for maintaining cleanliness, handling components, and testing the hydraulic system.
Hydraulic System Pre-Commissioning
Steps for cleaning the oil tank, filling components, using correct oils, and changing the filter before operation.
Hydraulic System Commissioning
Procedures for bleeding circuits, starting without load, and checking oil levels after component replacement.
Hydraulic System Post-Commissioning Checks
Checks to perform after commissioning, including system pressures, speeds, fittings, and adjustments.
Air Conditioning System Repair
Regulations on CFCs, handling refrigerants, and general procedures for working on AC systems.
CFC/Halon Prohibition Regulations
Details the prohibition of CFCs and R12, and the transition to replacement refrigerants like R134a.
Fuel Hose Inspection
Guidance on inspecting fuel hoses, ensuring the integrity of the internal Viton layer and reinforced outer layer.
Gaskets and Mating Surfaces
Instructions for proper assembly of seals and gaskets to prevent leaks and damage.
Radial Seal Assembly
Detailed steps for lubricating, fitting, and pressing radial seals into their housing seats.
Feather Keys and Keyways
Guidelines for examining and preparing feather keys and keyways for reuse or reassembly.
Ball and Roller Bearings
Instructions for reinstalling ball and roller bearings, including cleaning, inspection, and lubrication.

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