Bomag BW 213 D-40 Service Manual

Bomag BW 213 D-40 Service Manual

Single drum roller

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Service - Manual
BW 211 / 212 / 213 D-40
BW 211 / 212 / 213 PD-40
S/N 101 582 42 . . . . S/N 101 582 43 . . . . S/N 101 582 44 . . . .
S/N 861 583 00 . . . . S/N 101 583 02 . . . . S/N 101 583 03 . . . . S/N 101 582 55 . . . .
S/N 101 582 47 . . . . S/N 101 582 48 . . . . S/N 101 582 49 . . . .
Catalogue number.
008 911 63
Single drum roller
03/2008

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Summarization of Contents

General
Introduction to the Manual
This manual aims to assist expert mechanics with efficient repair and maintenance tasks.
Safety Regulations
Important Safety Notes
These safety regulations must be read and applied by every person involved in the repair of this machine.
Welding Work Safety Precautions
Guidance on safety precautions and conduct during welding work.
General Safety Practices
General safety precautions to be followed before starting repair work.
Old Oils Handling and Disposal
Guidelines for the safe handling and disposal of old oils.
Environmental Protection Measures
Regulations for the safe and environmental disposal of oil and natural waters.
Hydraulic System Safety
Safety precautions regarding hydraulic oil and pressure systems.
Fuel Safety Precautions
Safety precautions for handling fuels, including fire prevention.
Hot Fuel Handling Procedures
Measures to take before draining hot fuel for repair work.
Synthetic Rubber Hazards
Hazards associated with synthetic rubber decomposition at high temperatures.
Toxic Substances Handling
Information on toxic fluids and substances used in the machine.
Engine Safety Precautions
Safety precautions when working on the engine, especially fuel system.
Air Conditioning System Safety
Safety precautions for working on the air conditioning system.
Pressure Vessel Handling Guidelines
Safety guidelines for handling pressurized vessels.
Battery Safety Precautions
Safety precautions for handling and charging batteries.
Special Repair Safety Regulations
Specific safety guidelines for using genuine parts and performing repairs.
General Repair Instructions
General Repair Preparation
General guidelines for marking parts and lubricating during assembly.
Electric System Troubleshooting
Overview of electric and electronic systems and troubleshooting approach.
Systematic Diagnostics Approach
Structured approach to troubleshooting electrics and electronics.
Electrical and Welding Safety
Precautions for electrical systems and welding work.
Battery Handling Rules
Rules for the handling and installation of batteries.
Hydraulic System Service Guidelines
Guidelines for working on the hydraulic system, emphasizing cleanliness.
Hydraulic System Pre-Commissioning
Steps to follow after component changes before system operation.
Hydraulic System Commissioning
Procedures for bleeding and starting up the hydraulic system.
Hydraulic System Post-Commissioning
Checks and adjustments after the hydraulic system is in operation.
Air Conditioning System Service
Detailed instructions and precautions for air conditioning system service.
Fuel Hose Inspection
Inspection guidelines for fuel hoses, emphasizing material integrity.
Gasket and Seal Assembly
Guidelines for proper assembly of seals and gaskets to prevent leaks.
Radial Seal Installation
Detailed steps for lubricating and pressing radial seals into housing.
Feather Key and Keyway Service
Guidelines for inspecting and reusing feather keys and cleaning keyways.
Ball and Roller Bearing Service
Instructions for reinstalling and checking ball and roller bearings.

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