Bomag BW 154 AP-4 Manual
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Bomag BW 154 AP-4 Manual

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Service Training BW 154/174-4 AP
P/N 008 097 67
Status:
25. November 2010
Author:
H.Mueller/VK
ELECTRICS–
TRAINING
BW 154 AP- 4
BW 174 AP- 4
- Version 1.01 -
Page 1 of 38

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Summary of Contents for Bomag BW 154 AP-4

  • Page 1 Service Training BW 154/174-4 AP ELECTRICS– TRAINING BW 154 AP- 4 BW 174 AP- 4 - Version 1.01 - P/N 008 097 67 Status: 25. November 2010 Page 1 of 38 Author: H.Mueller/VK...
  • Page 2 Service Training BW 154/174-4 AP 1 Table of contents Table of contents..........................2 Confirmation of changes ........................3 Document...........................3 Software .............................4 Displayed monitoring activities with fault reactions................5 Known faults............................6 Place Holder............................7 How to proceed when replacing components?.................7 How to proceed when replacing an ESX control (A34)? ............7 How to proceed when replacing a data collector module (A80)? ..........8 How to proceed when replacing a travel pump? ...............8 How to proceed when replacing a steering valve? ..............8...
  • Page 3 Service Training BW 154/174-4 AP 2 Confirmation of changes Document Date Description of changes resp. 1.00 28.02.2010 Creation of version 1.00 Fondel Status: 25. November 2010 Page 3 of 38 Author: H.Mueller/VK...
  • Page 4 Service Training BW 154/174-4 AP Software Ver. Date Description of changes resp. 1.00 xx.03.2010 First software for series production Fondel 1. *Only the most important software changes are listed here. A detailed breakdown can be found in the corresponding software change report. Status: 25.
  • Page 5 Service Training BW 154/174-4 AP 3 Displayed monitoring activities with fault reactions Warning Warning Engine stop Symbol in fault Reaction message display Code output Code output Code output Signal without buzzer with buzzer with buzzer Engine oil pressure 5020 5021 after 5s after 10s Coolant level...
  • Page 6 Service Training BW 154/174-4 AP 4 Known faults Despite the fault monitoring of inputs and outputs on the ESX control, the ESX control is not able to detect all faults. The following list contains a selection of known fault reactions of the control, which mostly have a different cause to the one described in this documentation.
  • Page 7 Service Training BW 154/174-4 AP 5 Place Holder 6 How to proceed when replacing components? Each machine of the product family BW 154 and BW 170/174 is individually adjusted during initial commissioning. This adjustment or teaching process is necessary to make sure that the travel and steering functions are almost identical on all machines.
  • Page 8 Service Training BW 154/174-4 AP How to proceed when replacing a data collector module (A80)? The data collector module requires teaching after replacement. The following sequence must thereby be followed: The engine should not be running and the selector switch S 159 must be "Service" position. 1.
  • Page 9 Service Training BW 154/174-4 AP 7 Functions of the ESX control General display functions and operation Apart from its normal display function the LC display is also able to show error codes, which had previously been visualized by means of the 3-digit error code display. Currently existing faults and warnings are displayed by flashing.
  • Page 10 Service Training BW 154/174-4 AP Driving against the closed brake In order to enable testing of the brake efficiency according to the relevant standard you should not pull off the valve plug off the brake valve on this machine, because the control would in this case detect a line interruption in the current path to the brake.
  • Page 11 Service Training BW 154/174-4 AP Setting the machine type Since the same control can be used for all pivot steered tandem rollers, the machine type must be adjusted during the initial installation or in case of a replacement. This setting of the machine type is necessary, even though the functions of the machines are identical, but not the valves, hydraulic pumps, hydraulic motors etc.
  • Page 12 Service Training BW 154/174-4 AP Note: Parameter adjustments can only be performed when the engine is not running! Note: This function can only be activated / deactivated when the travel lever is locked in the brake gate. ( Input mode) The following procedure must be used for initial start-up of a control: The control has been installed into the machine.
  • Page 13 Service Training BW 154/174-4 AP Adjusting the EGAS actuator The throttle actuator for the engine must be set to the correct end stops before initial start-up of the engine. This is necessary to ensure correct operation and to prevent possible damage. The following steps must be taken before initial starting of the diesel engine: First the mechanical setting of the threaded rod must be checked.
  • Page 14 Service Training BW 154/174-4 AP Calibration of angle transducers For a correct performance of the steering the angle transducers on front and rear drum must be correctly calibrated. This calibration is only required during initial commissioning in the factory, after a service during which the angle transducers had to be disassembled or replaced, or after the replacement of the ESX control.
  • Page 15 Service Training BW 154/174-4 AP If the function "Calibration of angle transducers" is to be terminated prematurely, you must either enter code number 2 0 1 1 or switch the ignition off. In this case the whole adjustment procedure must be repeated! Note: You must always calibrate both drums!
  • Page 16 Service Training BW 154/174-4 AP Automatic detection of surge currents on steering valves To enable a sensitive and exact function of the steering the surge currents of the four control solenoids and both steering valves must be measured. The surge currents are automatically adjusted after entering a code number, so that no electric meter is required.
  • Page 17 Service Training BW 154/174-4 AP Automatic detection of surge currents in travel system For a sensitive and exact function of the travel system the surge currents in the travel system must be determined for both travel directions. The surge currents are automatically determined after entering a code number, so that no electric meter is required.
  • Page 18 Service Training BW 154/174-4 AP Once the surge current measurement is finished the display will show the reading O K "1 1 1 1 1" for a period of 5 seconds. After this wait time the display reading changes to "B A C K" or "5 5 5 5 5 ". Now shift the travel lever backward to start the surge current measurement in reverse.
  • Page 19 Service Training BW 154/174-4 AP 7.10 Fault log – display and delete 7.10.1 Showing stored faults This function is only valid from software version 1.10! Switch on function "Show stored faults": Enter code number 0 7 0 0 ( ! WITHOUT service code 9 9 9 9). This code number enables the function „Show stored faults“.
  • Page 20 For comfortable control of the spreading beam type chip spreader (precision spreader) developed by BOMAG the control must be adjusted accordingly. This adjustment then enables activation and deactivation of the spreading process with the vibration push button (red button) in the travel lever.
  • Page 21 Service Training BW 154/174-4 AP 7.12 Activating edge cutting units For pivot steered rollers BOMAG offers edge cutting units at the following positions: Without Front right only rear left only Front and rear For correct controlling of the edge cutting units the control must be set accordingly. With these settings it is then possible to move the edge cutter up and down with the joystick buttons.
  • Page 22 Service Training BW 154/174-4 AP 8 Description of Signals on the Electronic Modules Description of the signals on the ESX-control Notes: 1. Wherever the value of 12V is mentioned in the following text, it refers to the current battery voltage under due consideration of voltage drops in the lines. ESX terminal Signal description Nominal values (voltage / current) AGND = Analogue ground: Ground potential for analogue signals...
  • Page 23 Service Training BW 154/174-4 AP ESX terminal Signal description Nominal values (voltage / current) Output control light seat position confirmation switch X35:11 Proximity switch for seat position and switch for seat position show identical seat position approx. 0V measured against ground Proximity switch for seat position and switch for seat position do not show the same seat position output voltage changes between approx.
  • Page 24 Service Training BW 154/174-4 AP ESX terminal Signal description Nominal values (voltage / current) Voltage supply for sensors X35:23 Nominal voltage = 8.5 V Permissible range: approx. 7.65---9.35 V This output supplies steering angle sensor and steering unit. This voltage must be measured against AGND. Without this voltage the control cannot work correctly and will switch to override mode (emergency function).
  • Page 25 Service Training BW 154/174-4 AP ESX terminal Signal description Nominal values (voltage / current) Input sensor bearing 2 track 1 X35:40 Condition 1 approx: 5V measured against AGND Condition 0 approx: 0V measured against AGND Digital input active low This signal is used to detect the rotary movement of the steering wheel.
  • Page 26 Service Training BW 154/174-4 AP ESX terminal Signal description Nominal values (voltage / current) X35:57 Voltage supply for outputs (permanent voltage) Approx. 12V measured against ground X35:58 Voltage supply for outputs (permanent voltage) Approx. 12V measured against ground X35:59 Voltage supply for outputs (permanent voltage) Approx.
  • Page 27 Service Training BW 154/174-4 AP Description of signals on the data collector Notes: Wherever the value of 12 V is mentioned in the following text, it refers to the current battery voltage under due consideration of voltage drops in the lines. PIN data Signal description Nominal values (voltage / current)
  • Page 28 Service Training BW 154/174-4 AP PIN data Signal description Nominal values (voltage / current) collector Input excessive engine temperature switch 2 X26:11 Temperature exceeded (switched) grey Temperature OK Digital input active low X26:12 Ground connection 0V (measured against ground) grey Input water level (only BW 154) X27:1 4 –...
  • Page 29 Service Training BW 154/174-4 AP PIN data Signal description Nominal values (voltage / current) collector Input water level (only BW 174) X27:11 black Analog input (resistance) This input is switched between R 14 (left tank) and R 15 (right tank) via relay K 23.
  • Page 30 Service Training BW 154/174-4 AP Description of signals on the travel lever Notes: Wherever the value of 12 V is mentioned in the following text, it refers to the current battery voltage under due consideration of voltage drops in the lines. PIN travel Signal description Nominal values (voltage / current)
  • Page 31 Service Training BW 154/174-4 AP PIN travel Signal description Nominal values (voltage / current) lever Input selector switch vibration manual/automatic X24:3 Automatic active approx. 12 V Manual operation Digital input active high Input selector switch edge cutter front/rear X24:4 Rear eadge cutter active approx.
  • Page 32 Service Training BW 154/174-4 AP Description of Signals on Display Modules Notes: If 12 V is mentioned in the following text, it refers to the actual battery voltage. X28 and X 29 -> LCD Display or X32 -> round gauge are optionally used. PIN Display Signal description Nominal values (voltage / current)
  • Page 33 Service Training BW 154/174 –4 AP Description of Signals on the BLM IO Module BML terminal Signal description Nominal values (voltage / current) X22:01 Supply, ground Input address I X22:02 Must be applied to 12 V! Input address II X22:03 Must be applied to ground! Input address III X22:04...
  • Page 34 Service Training BW 154/174 –4 AP BML terminal Signal description Nominal values (voltage / current) Input, emulsion sprinkling on/off X22:20 Output hydraulic valve Y 67, chip spreader down/right X22:21 Valve on 12 V Valve off 0 V, no consumer connected 2.9 V Output hydraulic valve Y 192 and Y 193;...
  • Page 35 Service Training BW 154/174-4 AP 9 Description of fault codes on the ESX control Overview Fault code Fault description General faults / warnings / machine tests 0 0 0 0 – 0 9 9 9 1 0 0 0 – Fault in travel system 1 9 9 9 2 0 0 0 –...
  • Page 36 Description of fault reactions Fault Description of fault reaction reaction Warning. Fault code is displayed. Warning. Fault code is displayed. Audible signal Function affected, the faulty function is replaced by an emergency function. Fault code is displayed. Audible signal Partial function faulty, the partial function cannot be overridden by an emergency function. The machine is stopped if this fault occurs.
  • Page 37 Note codes Notes are a special form of fault messages. The display shows note codes in the same way as fault codes, however, these do not require any service action, because they are just notes on particular operating states of the machine. Note Fault description Possible causes...
  • Page 38 FaultLocation Output brake valve Y04 Output brake valve Y04 Output brake valve Y04 Output brake valve Y04 FCode FaultDescription Terminal Possible Cause Reac Diag 1004 The output was switched off because X35:61 Excessive current in current path of too high temperature. As soon as the switch has cooled down the output will be switched on again.
  • Page 39 1010 No or too low current flow out of this X35:03 Line breakage in current path output 1011 Too high current flow out of this X35:03 Short circuit to ground (31) in the current path output Output was switched off! Excessive current in current path FaultLocation Output backup warning (front), H114...
  • Page 40 FaultLocation Travel lever, S55 Travel lever, S55 Travel lever, S55 Travel lever, S55 FCode FaultDescription Terminal Possible Cause Reac Diag 1032 Cable breakage Y-axis Signal CAN 2 Software or hardware fault in travel lever, replacement requir outside the valid range (see signal description) 1030 Software error X-axis Software does...
  • Page 41 1026 Cable breakage X-axis Signal CAN 2 Software or hardware fault in travel lever, replacement requir outside the valid range (see signal description) 1031 Summarizing error Y-axis Error in CAN 2 Software or hardware fault in travel lever, replacement requir redundant evaluation of axis FaultLocation Input travel stage selector switch S42...
  • Page 42 1077 Fault current regulator X35:20 Line breakage in current path 1070 Excessive current in current path 1071 Software parameter fault, software update may be required. 1071 Supply voltage Ub is applied to the X35:20 Current path has connection to +Ub (15 or 30) 1070 proportional valve output, even 1071...
  • Page 43 1078 Initialization error output System Software parameter fault, software update may be required. ESX hardware defect, hardware replacement may be necessa FaultLocation Output valve travel pump reverse, Y17 Output valve travel pump reverse, Y17 Output valve travel pump reverse, Y17 Output valve travel pump reverse, Y17 FCode FaultDescription...
  • Page 44 1082 Output to proportional valve shorted X35:21 Short circuit to ground (31) in the current path 1080 to ground. Excessive current in current path 1081 1081 Supply voltage Ub is applied to the X35:21 Current path has connection to +Ub (15 or 30) 1080 proportional valve output, even 1081...
  • Page 45 1105 No pulses from the speed sensor are X35:12 Line breakage in current path detected, ven though the travel pump Current path has connection to +Ub (15 or 30) is actuated. Short circuit to ground (31) in the current path Hardware defect sensors, replacement required FaultLocation Input inclination sensor, B57...
  • Page 46 1272 Pressure sensor does not measure any X35:6 Hydraulic problems 1270 pressure 1272 1273 FaultLocation Input seat contact switch, S06 Input seat contact switch, S06 Input seat contact switch, S06 Input seat contact switch, S06 FCode FaultDescription Terminal Possible Cause Diag Reac 1300...
  • Page 47 FaultLocation Input seat position switch 2, B179 Input seat position switch 2, B179 Input seat position switch 2, B179 Input seat position switch 2, B179 FCode FaultDescription Terminal Possible Cause Reac Diag 1312 Hardware defect, replace control X35:39 ESX hardware defect, hardware replacement may be necessa 1314 Cable breakage or sensor defective X35:39...
  • Page 48 2020 The required control power cannot be X35:47 Valve coil defective transmitted to the proportional Line breakage in current path solenoid. 2021 Supply voltage Ub is applied to the X35:47 Current path has connection to +Ub (15 or 30) proportional valve output, even though the output is not switched.
  • Page 49 2028 Initialization error output System Software parameter fault, software update may be required. ESX hardware defect, hardware replacement may be necessa 2027 Fault current regulator X35:47 Line breakage in current path Excessive current in current path Software parameter fault, software update may be required. FaultLocation Output steering valve Y93, front right steering Output steering valve Y93, front right steering...
  • Page 50 2033 The required control power cannot be X35:46 Valve coil defective transmitted to the proportional Line breakage in current path solenoid. 2034 Supply voltage Ub is applied to the X35:46 Current path has connection to +Ub (15 or 30) proportional valve output, even though the output is not switched.
  • Page 51 2046 Fault current regulator X35:49 Line breakage in current path Excessive current in current path Software parameter fault, software update may be required. 2045 Output to proportional valve shorted X35:49 Short circuit to ground (31) in the current path to ground. Excessive current in current path 2043 The required control power cannot be...
  • Page 52 2048 Initialization error output System Software parameter fault, software update may be required. ESX hardware defect, hardware replacement may be necessa FaultLocation Output steering valve Y36, rear left steering Output steering valve Y36, rear left steering Output steering valve Y36, rear left steering Output steering valve Y36, rear left steering FCode FaultDescription...
  • Page 53 2053 The required control power cannot be X35:48 Valve coil defective transmitted to the proportional Line breakage in current path solenoid. 2052 Output to proportional valve shorted X35:48 Short circuit to ground (31) in the current path to ground. Excessive current in current path 2055 Output to proportional valve shorted X35:48...
  • Page 54 2067 Teach function aborted because System Drums: blocked current beyond the permissible limiting values FaultLocation Teach function surge current steering rear left Teach function surge current steering rear left Teach function surge current steering rear left Teach function surge current steering rear left FCode FaultDescription Terminal...
  • Page 55 2177 Sensor 2 electronics error System ESX hardware defect, hardware replacement may be necessa 2173 Sensor 2 tracking fault The detected X35:41 Line breakage in current path 2220 steering pulses on steering sensor 2 Hardware defect sensors, replacement required are outside the valid range (see signal description) 2175 Sensor 2 pulse error, sensor 2 delivers...
  • Page 56 2173 Sensor 2 tracking fault The detected X35:40 Line breakage in current path 2220 steering pulses on steering sensor 2 Hardware defect sensors, replacement required are outside the valid range (see signal description) 2175 Sensor 2 pulse error, sensor 2 delivers X35:40 Plug X40 not plugged in 2220...
  • Page 57 2182 Supply connection Connection of X35:08 Line breakage in current path 2260 sensor/switch faulty The voltage Hardware defect sensors, replacement required 2262 applied to the input is outside the specified range (see signal description). 2183 Signal fault Signal outside the valid X35:08 Hardware defect sensors, replacement required 2260...
  • Page 58 2192 Short circuit towards Ub X35:29 Current path has connection to +Ub (15 or 30) 2030 2190 Hardware initializing error System ESX hardware defect, hardware replacement may be necessa FaultLocation Steering angle sensor front, B65 Steering angle sensor front, B65 Steering angle sensor front, B65 Steering angle sensor front, B65 FCode...
  • Page 59 FaultLocation Steering angle teach function Steering angle teach function Steering angle teach function Steering angle teach function FCode FaultDescription Terminal Possible Cause Reac Diag 2198 For teaching the steering angles the System Informative code - Follow the adjustment instructions driver's seat must be directed towards the front drum! 2199 Informative code - The teach function...
  • Page 60 FaultLocation Output vibration pump, low amplitude, Y56 Output vibration pump, low amplitude, Y56 Output vibration pump, low amplitude, Y56 Output vibration pump, low amplitude, Y56 FCode FaultDescription Terminal Possible Cause Reac Diag 3000 The required control power cannot be X35:42 Line breakage in current path 3021 transmitted to the proportional...
  • Page 61 3008 Initialization error output System Software parameter fault, software update may be required. ESX hardware defect, hardware replacement may be necessa 3009 Initialization error output System Software parameter fault, software update may be required. ESX hardware defect, hardware replacement may be necessa FaultLocation Output vibration pump, low amplitude, Output vibration pump, low amplitude,...
  • Page 62 3015 Hardware initializing error System ESX hardware defect, hardware replacement may be necessa 3018 Frequency adaptation, controller has System Software parameter fault, software update may be required. 3026 reached lower limiting value 3017 Frequency adaptation, controller has System Software parameter fault, software update may be required. 3026 reached upper limiting value 3011...
  • Page 63 3027 Fault current regulator System Line breakage in current path Excessive current in current path Software parameter fault, software update may be required. 3025 Output to proportional valve shorted X35:42 Short circuit to ground (31) in the current path 3031 to ground.
  • Page 64 3039 Frequency adaptation, saved control System Software parameter fault, software update may be required. 3036 values are outside limiting values 3038 Frequency adaptation, controller has System Software parameter fault, software update may be required. reached lower limiting value 3037 Frequency adaptation, controller has System Software parameter fault, software update may be required.
  • Page 65 3040 The required control power cannot be X35:50 Line breakage in current path 3040 transmitted to the solenoid valve. Valve coil defective FaultLocation Output vibration shut-off valve rear, Y55 Output vibration shut-off valve rear, Y55 Output vibration shut-off valve rear, Y55 Output vibration shut-off valve rear, Y55 FCode FaultDescription...
  • Page 66 3064 Front vibration is switched on, but no X35:34 Line breakage in current path 3064 pulses received by the sensor. Hardware defect sensors, replacement required No voltage supply (+Ub Pot 15 or 30) 3073 Front vibration is switched on, but no X35:34 Line breakage in current path 3064...
  • Page 67 FaultLocation Output phase synchronization valve front, Y165 Output phase synchronization valve front, Y165 Output phase synchronization valve front, Y165 Output phase synchronization valve front, Y165 FCode FaultDescription Terminal Possible Cause Reac Diag 3077 The required control power cannot be X35:22 Line breakage in current path transmitted to the proportional Valve coil defective...
  • Page 68 FaultLocation Input tank level sensor, water sprinkling system Input tank level sensor, water sprinkling system Input tank level sensor, water sprinkling system Input tank level sensor, water sprinkling system FCode FaultDescription Terminal Possible Cause Reac Diag 3103 Signal fault Signal outside the valid X27:11 3100 range (see signal description)
  • Page 69 3112 Supply voltage Ub is applied to the X35:25 Current path has connection to +Ub (15 or 30) relay output, even though it is not switched. FaultLocation Relay output water sprinkling system pump 2, K79 Relay output water sprinkling system pump 2, K79 Relay output water sprinkling system pump 2, K79 Relay output water sprinkling system pump 2, K79 FCode...
  • Page 70 3127 Supply voltage Ub is applied to the X22:9 Current path has connection to +Ub (15 or 30) valve output, even though the valve is not switched. 3126 The output to the valve has ground X22:9 Short circuit to ground (31) in the current path contact, or the output current is higher Excessive current in current path than permitted.
  • Page 71 3145 The required control power cannot be X22:35 Line breakage in current path transmitted to the valve Valve coil defective FaultLocation Output valve edge cutter, right, up Y20 Output valve edge cutter, right, up Y20 Output valve edge cutter, right, up Y20 Output valve edge cutter, right, up Y20 FCode FaultDescription...
  • Page 72 FaultLocation Output valve chip spreader, Y66 Output valve chip spreader, Y66 Output valve chip spreader, Y66 Output valve chip spreader, Y66 FCode FaultDescription Terminal Possible Cause Reac Diag 3167 Supply voltage Ub is applied to the X22:13 Current path has connection to +Ub (15 or 30) valve output, even though the valve is not switched.
  • Page 73 3177 Supply voltage Ub is applied to the X22:21 Current path has connection to +Ub (15 or 30) valve output, even though the valve is not switched. 3175 The required control power cannot be X22:21 Line breakage in current path transmitted to the valve FaultLocation Output changeover of chip spreader movement dire...
  • Page 74 FaultLocation Output valve edge cutter, left, down Y240 Output valve edge cutter, left, down Y240 Output valve edge cutter, left, down Y240 Output valve edge cutter, left, down Y240 FCode FaultDescription Terminal Possible Cause Reac Diag 3195 The required control power cannot be X22:36 Line breakage in current path transmitted to the valve...
  • Page 75 5016 Engine speed too high, error in engine System Software parameter fault, software update may be required. 5011 speed measurement Parameter error, possibly machine type incorrectly chosen, c FaultLocation Input D+ detection Input D+ detection Input D+ detection Input D+ detection FCode FaultDescription Terminal...
  • Page 76 5027 Fault: Air filter dirty X26:04 5025 FaultLocation Input water separator, B124 Input water separator, B124 Input water separator, B124 Input water separator, B124 FCode FaultDescription Terminal Possible Cause Diag Reac 5028 Warning: Water in fuel filter X27:4 5026 5029 Fault: Water in fuel filter X27:4 5026...
  • Page 77 FaultLocation Output EGAS actuator diesel engine, M39 Output EGAS actuator diesel engine, M39 Output EGAS actuator diesel engine, M39 Output EGAS actuator diesel engine, M39 FCode FaultDescription Terminal Possible Cause Reac Diag 5201 Supply voltage Ub is applied to the X35:64 Current path has connection to +Ub (15 or 30) relay output, even though it is not...
  • Page 78 5207 Ground Connection of sensor/switch X35:31 No voltage supply (+Ub Pot 15 or 30) faulty The voltage applied to the Line breakage in current path input is outside the specified range (see signal description). FaultLocation EGAS actuator diesel engine, M39 EGAS actuator diesel engine, M39 EGAS actuator diesel engine, M39 EGAS actuator diesel engine, M39...
  • Page 79 7011 Fault is used, but cannot be displayed, but may be disregarded. FaultLocation Setup operating hour meter Setup operating hour meter Setup operating hour meter Setup operating hour meter FCode FaultDescription Terminal Possible Cause Diag Reac 7013 Operating hour meter not yet Sysem Informative code - Follow the adjustment instructions 8880...
  • Page 80 Output brake valve, Y04 FaultLocation Category ValueRange Input Description 1001 Display voltage output brake Travel lever, S55 FaultLocation Category ValueRange Input Description 1020 Display "Travel lever end positions" 0= Neutral 1 = Right 10 = Reverse 100 = Forward 1000 = Left 10000 = BTS brake switched Combinations are possible, e.g.
  • Page 81 1099 Total brake distance Total length of last brake distance in cm 1150 Travel speed Display in km/h 1151 Travel speed calculated Display in km/h 1210 Input travel stage selector switch, S42 FaultLocation Category ValueRange Input Description 1040 Display "Selected travel range" 0..24 1041 Display "Voltage for speed pre-selection switc 1042 Display "Voltage for speed pre-selection switc...
  • Page 82 Teach function travel pump flow controller FaultLocation Category ValueRange Input Description 1090 Release teaching surge currents travel pump see also "Automatic determination of surge currents in travel system" Teach function travel pump current regulator FaultLocation Input Description Category ValueRange 1091 Start teaching surge currents travel pump see also "Automatic determination of surge currents in travel system"...
  • Page 83 1252 Power limit control on Not usable Input inclination sensor, B57 FaultLocation Input Description Category ValueRange 1260 Display inclination sensor position -1000..1000 1261 Display inclination sensor value in percent gra -1000..1000 > -100 % ..100% 1262 Display inclination sensor voltage measuring v 0..5000 mV 1263 Display inclination sensor voltage measuring v 0..1000...
  • Page 84 1312 Switching condition switches 1 and 2 100 = Switch 1 switched 1 = Switch 2 switched The following combinations are possible: 101 = front 100 = rear 001 = not permitted, switch 1 possibly defective Input seat position switch 1, B178 FaultLocation Category ValueRange...
  • Page 85 Backup alarm FaultLocation Category ValueRange Input Description 1990 Display parameters backup alarm operating mo not documented 1991 Enable change of backup alarm operating mod not documented 1992 Backup alarm operating mode off Function switched off, Attention: not permitted!!! 1993 Backup alarm operating mode normal Normal function 1994 Backup alarm operating mode movement alarm Both backup alarms will respond when the machine moves to...
  • Page 86 Input steering angle sensor front, B65 FaultLocation Category ValueRange Input Description 2030 Show current from input front angle sensor 3000..21000 mA 2031 Show standardized actual angle value for front -1000..0..1000 2032 Actual angle in degree -37.0 .. 37.0 2033 Stored current value in min. position 4000..9000 mA 2035 Stored current value in max.
  • Page 87 2110 Min. current steering valve front left 1 mA/ Digit Output steering valve Y93, front right steering FaultLocation Input Description Category ValueRange 2102 Rated current steering valve front right 1 mA/ Digit 2103 Actual current steering valve front right 1 mA/ Digit 2106 Actual voltage steering valve front right 1 mv/ Digit 2111 Min.
  • Page 88 Steering valves Y35 and Y36 front FaultLocation Category ValueRange Input Description 2132 Current range steering valve rear 1 mA/ Digit Steering wheel, A45 FaultLocation Category ValueRange Input Description 2200 2201 2202 2210 Show number of pulses sensor bearing 1 track 0..65535, after overflow start again 0 2211 Show number of pulses sensor bearing 1 track 0..65535, after overflow start again 0...
  • Page 89 2251 2252 2254 Set value on crabwalk selector switch - 1000 .. 0 .. +1000 Crabwalk adjustment FaultLocation Input Description Category ValueRange 2255 Set value on sensors - 880 .. 0 .. + 880 2256 Rated value of crabwalk on machine - 880 ..
  • Page 90 2301 Start steering function with joystick buttons blue button front green button rear Crabwalk parameters FaultLocation Input Description Category ValueRange 2320 Release parameter change crabwalk parameters 2321 Set crabwalk speed to slow 2322 Set crabwalk speed to fast 2323 Crabwalk zero position bleep on 2324 Set crabwalk zero position bleep off 2326 Set crabwalk adjustment also via blue buttons 2327 Set crabwalk adjustment also via blue buttons...
  • Page 91 3003 Display drum pre-selection 1 = only front 2 = only rear 3 = both drums 3004 Show pre-selected vibration mode 0 = Vibration off 1 = Manual = Automatic 3 = Chip spreader Output vibration pump, low amplitude, Y56 FaultLocation Category ValueRange...
  • Page 92 Output vibration shut-off valve front, Y54 FaultLocation Category ValueRange Input Description 3040 Display control of vibration shut-off valve fron 0 = Vibration shut-off valve front not switched 1 = Vibration shut-off valve front switched (front vibration not possible) Output vibration shut-off valve rear, Y55 FaultLocation Input Description Category...
  • Page 93 3080 Enable phase adjustment function Operation via "up down" buttons Joystick, saving and quit via button "right" 3082 Enable parameter change phase synchronizatio 3083 Phase synchronization function on 3084 Phase synchronization function off Input tank level sensor, water sprinkling system FaultLocation Category ValueRange...
  • Page 94 3111 Display of sprinkling location 0 = Drums only, 1 = Drums and edge cutter 2 = Edge cutter only 3112 Display status of switch S114 pump 1 0 = Switch not operated 1= Switch operated 3113 Display status of switch S114 pump 2 0 = Switch not operated 1= Switch operated Output valve edge cutter, left, down Y240...
  • Page 95 3142 Enable changes to chip spreader settings See adjustment instructions 3143 Input code – No spreader activated See adjustment instructions 3144 Input code –Activate BOMAG spreading beam See adjustment instructions 3145 Display of chip spreader control 0 = Chip spreader not controlled...
  • Page 96 Input engine speed B92 FaultLocation Category ValueRange Input Description 5000 Display of diesel engine speed 0.. 3500 rpm Engine speed detection FaultLocation Category ValueRange Input Description 5001 Display of diesel engine speed command 0.. 3500 rpm Engine speed default FaultLocation Category ValueRange Input Description...
  • Page 97 Input engine oil pressure monitoring, B06 FaultLocation Category ValueRange Input Description 5020 Display status oil pressure switch in diesel engi Oil pressure present: = 1 = ok No oil pressure = 0 = not ok when engine is running Input coolant level monitoring, B55 FaultLocation Input Description Category...
  • Page 98 5026 Display "Status water separator in filter" 0 = ok 1 = Water in filter Input level switch for fuel filling level, R03 FaultLocation Input Description Category ValueRange 5050 Display input level sensor in fuel tank 0..255 (raw values) EGAS actuator diesel engine, M39 FaultLocation Input Description Category...
  • Page 99 System FaultLocation Category ValueRange Input Description Display of firmware version in display 2.xx Display of data collector firmware version 1.11 Display of travel lever firmware version Display of BLM IO slave module firmware ver Display of machine type 73xx see also docu 8870 Enable parameter change fault indication BLM See adjustment instructions! 8871 Do not display BLM errors...

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