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Operations & Maintenance Manual
For Commercial Use Only
Form No. L9120AA 08/19 ©Tornado Industries, LLC. All rights reserved
All manuals and user guides at all-guides.com
AUTOMATIC SCRUBBERS
Floorkeeper 20 PD/99120B
Floorkeeper 20 TD/99120D
Floorkeeper 20 OB/99120ORB
Floorkeeper 24 TD/99124D
Save These Instructions
1
TORNADO INDUSTRIES, LLC
3101 WICHITA COURT
FORT WORTH, TX 76140
PHONE 800-VACUUMS
FAX 817-551-0719
WWW.TORNADOVAC.COM
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Table of Contents
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Summarization of Contents
Tornado Limited Warranty Information
Warranty Duration and Terms
Details specific warranty periods for tanks, parts, labor, and batteries.
Tornado Safety Guidelines
Grounding Instructions
Explains the importance and procedure for grounding the unit to prevent electric shock.
General Safety Precautions
Covers warnings, dangers, and cautions for safe machine operation and maintenance.
Hydralert Battery Monitoring System
Cleaning the Hydralert Sensor Light Pipe
Step-by-step guide to cleaning the Hydralert sensor for accurate battery water readings.
Machine Preparation and Setup
Unpacking and Battery Installation
Instructions for removing the machine from packaging and installing batteries correctly.
Battery Type and Power Indicators
Information on compatible battery types and how to read battery power level indicators.
Battery Power Level Indicator Details
Detailed explanation of battery indicators for traction drive and pad/brush assist models.
On-Board Charger and Dip Switch Settings
Guide to setting up the on-board charger for different battery types using dip switches.
Solution Tank Preparation
Instructions for filling and draining the cleaning solution tank, including level indicators.
Attaching Pads and Brushes (Disk Head)
Procedures for attaching cleaning pads to disk pad drivers.
Attaching Pads and Brushes (Orbital Head)
Procedures for attaching pads to orbital drive plates for cleaning and prep.
Connecting Squeegee and Adjusting Wheel Height
Steps for connecting the squeegee assembly and adjusting its height for optimal performance.
Machine Operation and Controls
Turning Unit On/Off and Solution Flow
Details on starting/stopping the machine and adjusting solution flow rate for cleaning.
Scrub Deck and Squeegee Operation
How to lower the scrub deck and squeegee, and activate scrubbing functions.
Transport Mode
Instructions for placing the machine in transport mode, raising deck and squeegee.
Maintenance Schedule and Procedures
Scheduled Maintenance Overview
A table outlining daily, weekly, monthly, and periodic maintenance tasks.
End of Shift Maintenance: Recovery Tank
Procedures for cleaning the recovery tank after use.
End of Shift Maintenance: Squeegee Assembly
Procedures for cleaning the squeegee assembly after use.
Battery Maintenance and Changing
Guidelines for wet lead-acid battery care, watering, and procedures for changing batteries.
Periodic Maintenance: Changing Batteries
Step-by-step instructions for safely replacing the unit's batteries.
Periodic Maintenance: Isolator Checks and Transport
Procedures for checking isolators and preparing the unit for transport.
Troubleshooting Common Issues
Picking Up Water and Floor Film Issues
Addresses problems with water pickup, clogs in hoses, and squeegee blade wear.
Machine Run Time and Power Issues
Troubleshooting decreased run time, charger problems, and machine not turning on.
Solution Dispensing and Recovery Tank Issues
Solutions for machine not dispensing water and recovery tank not draining properly.
Recovery Tank Not Draining
Troubleshooting clogs in the recovery tank drain or restriction collar.
Squeegee and Traction Drive Problems
Resolving squeegee issues in turns and traction drive activation problems.
Troubleshooting Guide: Water and Machine Start Issues
Solutions for insufficient water, poor drying, and machine not turning on.
Troubleshooting Guide: Cleaning & Motor Issues
Addresses cleaning performance, foam, motor activation, and traction drive problems.
Battery Power Indicator Fault Codes
Explains fault codes indicated by battery power level LEDs and their solutions.
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